Lincoln Electric K3590-1 Manual de usuario

IM10503 Feb-19 ©Lincoln Global Inc. The graphics may not exactly reflect the latest design.

K3590-1 - RANGER UNDERCARRIAGE (ALL TERRAIN)

REQUIRED TOOLS

•9/16” Wrench and Socket

•1/2” Wrench and Socket

•TORX T-30 Bit or Driver

•Grease Gun

•Hammer or Mallet

•Crane or Hoist

PARTS INCLUDED

L17286

SIDE RAIL

T8833-86

3/8-16 X 1.25" HHCS

CF000067

3/8-16 HEX NUT

S9262-120

3/8" PLAIN WASHER

E106A-16

3/8" LOCKWASHER

L17287

SIDE RAIL

T8833-86

3/8-16 X 1.25" HHCS

CF000067

3/8-16 HEX NUT

S9262-120

3/8" PLAIN WASHER

E106A-16

3/8" LOCKWASHER

L17288

FRONT CROSSMEMBER

S24739-43

5/16-18 X .75" HHCS

S9262-121

5/16" PLAIN WASHER

CF000029

5/16-18 HEX NUT

E106A-14

5/16" LOCKWASHER

L17289

REAR CROSSMEMBER

S24739-43

5/16-18 X .75" HHCS

S9262-121

5/16" PLAIN WASHER

CF000029

5/16-18 HEX NUT

E106A-14

5/16" LOCKWASHER

M26317

AXLE SHAFT

S32770

PNEUMATIC WHEEL

S32843

E-CLIP

S9262-24

1.00" PLAIN WASHER

G9190

HANDLE ASSEMBLY

S24739-43

5/16-18 X .75" HHCS

S9262-121

5/16" PLAIN WASHER

CF000029

5/16-18 HEX NUT

E106A-14

5/16" LOCKWASHER

S33350

LIMITER BRACKET

T8833-86

3/8-16 X 1.25" HHCS

CF000067

3/8-16 HEX NUT

S9262-120

3/8" PLAIN WASHER

E106A-16

3/8" LOCKWASHER

WARNING

Push only from the front using the

Undercarriage handle.

times.

CAUTION

Step 1: Limiter Brackets

Install the two limiter brackets tothe front crossmember as shown. Using a 9/16” wrench and

socket, attach with (4) 3/8”-16 x 1.25” hex head cap screw, (4) 3/8-16 hex head nuts, (8) 3/8”

plain washers, (4) 3/8” lock washers. Torque the 3/8-16 bolts to 15 ft-lb.

Figure A- 1

Step 2: Front Crossmember

Using a 1/2” wrench and socket, install the front crossmember (L17288) to the two side rails

(L17286 & L17287). Use (4) 5/16-18 x 1.00 hex head cap screw, (4) 5/16-18 hex nuts, (4) 5/16”

plain washers, and (4) 5/16” lock washers. Leave bolted connections finger tight.

Figure A- 2

Step 3: Rear Crossmember

a. Using a 1/2” wrench and socket, install the rear crossmember (L17289) to the two side rails

(L17286 & L17287). Use (4) 5/16-18 x 1.00 hex head cap screw, (4) 5/16-18 hex nuts, (4) 5/16”

plain washers, and (4) 5/16” lock washers. Tighten all bolts on the front and rear crossmembers

now. Torque all 5/16” hardware to 8 ft-lbs.

Figure A- 3

Step 4: Axles and Wheels

a. Slide each axle shaft (M26317) through the side rail holes.

b. Push a wheel onto each end of the axle shaft with the longer hub oriented toward the side rail

and the Air Valve hub side facing out.

c. Place a 1” washer on the axle and then attach an E-Clip to each end of the axle shaft to hold the

wheels in place.

d. Grease each wheel hub with grease gun.

Figure A- 4

Step 5: Bolting Machine to Undercarriage

a. Place the machine on the undercarriage with a crane or hoist, aligning the (4) holes on the bottom

of the machine with the (4) holes on the cart. The side doors will need to be removed to see the

front (2) holes on the machine.

b. Using a 9/16” wrench and socket, assemble the undercarriage tothe machine using the (2) holes

on each side rail. Use (4) 3/8-16 x 1.25” hex head cap screw, (4) 3/8-16 hex nuts, (8) 3/8” plain

washers, and (4) 3/8” lock washers. Torque 3/8-16 bolts to 15 ft-lb.

REAR MOUNT

ACCESS WINDOWS

FRONT MOUNT BOLT ACCESS

1 PER SIDE

HEX NUT

LOCK WASHER

PLAIN WASHER

BOLT

Figure A-6

Figure A- 5

Step 6: Installing the Handle

a. Remove (2) ¼-20 x .50” Pan Head screws

using a T30 bit from the front left and front

right sides of the welder. (Figure A-7)

b. Using a 1/2” wrench and socket, install the

handle assembly (G9190) to the two side

rails (L17286 & L17287). Use (4) 5/16-18 x

1.00” hex head cap screw, (4) 5/16-18 Hex

nuts, (4) 5/16” plain washers, and (4) 5/16”

Lock washers inserted into the bottom two

holes. Leave loose until after step c.

c. Insert and tighten the (2) ¼-20 x .50” pan

head screws (from Step 6a) using a T30 bit

through the remaining ¼” hole on each side

of the undercarriage handle mount. Torque

¼-20 panhead screw to 50 in-lbs and 5/16-

18 bolts to 8 ft-lbs.

Figure A- 7

Figure A- 8

REMOVE SCREW

1 PER SIDE

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