Lincat Silverlink 600 Manual

IS205 ECN4245 1

User, Installation and Servicing Instructions

Silverlink 600 Gas Chargrills

CG4 and CG6

IS205 ECN4245

Dear Customer,

Thank you for purchasing this Lincat product.

This is just one of over 450 different items of catering equipment available

which is constantly being extended and improved. Details are available from

your local distributor or direct from us.

Used for the purposes for which it is intended, and with careful maintenance

as outlined in this User Guide, your Lincat product will give you years of

trouble free service.

NOTE

IMPORTANT INFORMATION

Please read all of the safety and operating instructions carefully before using this

product. Please pay particular attention to all sections of this User Guide that carry

warning symbols and notices.

WARNING!

This is a Warning symbol. This symbol is used throughout the user guide

whenever there is a risk of personal injury. Ensure that these warnings are

read and understood at all times.

CAUTION!

This is a Caution symbol. This symbol is used throughout the user guide whenever

there is a risk damaging your Lincat product. Ensure that these warnings are read

and understood at all times.

NOTE:

This is a Note symbol. This symbol is used throughout the user guide to provide additional

information, hints and tips.

IS205 ECN4245

CONTENTS

Contents Page

Customer Information………………………………………………………. 2

Warnings and Precautions………………………………………………… 3

Technical Data……………………………………………………………….. 4

Commissioning………………………………………………………………. 5

Check List of Enclosures………………………………………………….. 5

Serial Number…………………………………………………….………….. 5

Installation…………………………………………………….……………… 6

User…………………………………………………………………………….. 7-8

Servicing ……………………………………………………………………… 9

Component Replacement ………………………………………….……… 10-11

Spare Parts List……………………………………………………………… 11

Fault Finding…………………………………………………………………. 11

Service information………………………………………………………….. 12

Guarantee………………………………………………………….………….. 12

WARNINGS AND PRECAUTIONS

It is mandatory that all appliances are installed, commissioned and serviced by a

qualified and competent person as defined by the regulations in force in the country

of installation.

Failure to comply will invalidate the warranty.

WARNING!

This appliance must be installed by a competent installation engineer in accordance with the

installation instructions, and should conform to the following requirements:

Do not obstruct or block the appliance flue.

Installation must include sufficient ventilation to prevent the occurrence of unacceptable

concentrations of substances harmful to health in the room in which they are installed.

It is recommended that this appliance is sited under an extraction canopy for the removal of

combustion products

After operation, some parts of the appliance will remain hot for a period of time. Please take

care to avoid accidental burns.

CAUTION!

All equipment must be earthed (where applicable) to prevent electric shock.

Do not connect directly to any flue, ducting or mechanical extraction system.

Installation should allow for a sufficient flow of fresh air for gas combustion.

Parts which have been protected by the manufacturer or his agent must not be adjusted by

the installer or user.

The appliance is designated Category 1 and is not intended for conversion from one gas type

to another.

IS205 ECN4245

TECHNICAL DATA

Model

CG4

CG6

Dimensions

Overall height (mm)

475

Width (mm)

450

600

Depth (mm)

660

Weight (kg)

27kg (Nett)

35kg (Nett)

Hob cooking surface w x d (mm)

325 x 440

475 x 440

Heat Input

Total heat input Natural(Gross)

16.4 kW

Total heat input Propane(Gross)

17.6 kW

Total heat input Butane(Gross)

17.6 kW

Connection and Operating Pressures

Gas inlet connection

½” BSPT Male

Supply Pressure - Natural

20mbar

Supply Pressure - Propane

37mbar

Supply Pressure - Butane

28-30mbar

Note: For thoses destination countries whos supply pressure exceeds the

pressures tabled then a suitable regulator must be fitted at the inlet of the

appliance and the pressure regulated accordingly.

Gas Consumption

Total gas rate –Natural

1.56 m3h-1

Total gas rate –Propane

1.26 kg h-1

Total gas rate –Butane

1.28 kg h-1

IS205 ECN4245

NOTE

COMMISSIONING

PREPARATION

Remove all packaging and protective coatings prior to installation.

Check that the heat transfer channels have been fitted correctly.

VENTILATION

The area in which this equipment is to be installed should have sufficient fixed ventilation to

comply with local legislation requirements. It is recommended that a room, or internal

space, be provided with a minimum free area of 4.5cm2per kW (3,400Btu/hr) of total heat

input.

CHECK LIST OF ENCLOSURES

Please ensure the following items are included with this piece of equipment:

Model

CG4 / CG6

Tick

Warranty Card

Coooking Grid

Instruction Manual

SERIAL NUMBER

Each appliance manufactured at Lincat has a unique identifying number found in the

top right hand corner of the data plate attached at the rear of the appliance. Please

record that number in the space provided should it be required for future reference.

Serial Number

IS205 ECN4245

INSTALLATION

SITING

The installer must ensure that all regulations are met and that there is an unobstructed

minimum distance of 1000mm from the top of the flue to the ceiling, which must be of non-

combustible material.

The appliance should be installed on a level surface ensuring the unit is stable and firmly

located.

Any partitions, walls or kitchen furniture in close proximity must be of non-combustible

materials and not be closer than 50mm from the sides and rear of the flue.

GAS SUPPLY AND CONNECTION

Connection is at the rear of the unit via a R½ male thread.

Connection shall comply with local regulations.

The hose shall be periodically examined and replaced as necessary.

When making the connection to the appliance an isolating cock should be fitted into

the supply line close to the unit, for emergency shutdown or servicing purposes.

SUPPLY PRESSURES

The Chargrills are un-governed appliances and connect directly to the relevant gas

supply. See above table for inlet pressures.

If necessary to gain access to the gas pressure test nipple remove the fascia panel

at the front of the appliance. The nipple is situated on the right hand end of the

manifold

Remove the blanking screw and attach a pressure gauge to the boss of the test

nipple and check inlet pressure.

For those destination countries where the supply pressure exceeds the supply

pressures given in the Technical Data above a regulator must be fitted and

the supply pressure set to the pressures detailed.

INSTRUCTION TO USER

Ensure that the person responsible understands how to light, safely operate, clean and

shutdown the appliance and is made aware of the position and operation of the gas

isolating cock in the event of an emergency.

IS205 ECN4245

USER INSTRUCTION

APPLIANCE USE

This appliance is only for professional use and should only be used by qualified personnel.

Ensure that the person responsible understands how to light, safely operate, clean and

shutdown the appliance and is made aware of the position and operation of the gas

isolating cock in the event of an emergency.

Ensure that all controls have free and easy movement, if not contact a qualified service

engineer.

This appliance is intended to be used for grilling of culinary preparations that can be

cooked or browned by means of radiant heat and MUST NOT be used for any other

purpose.

Operators of the appliance must not leave combustible materials directly in the cooking

area of the appliance when in use.

HEAT TRANSFER PROFILE SEATING

Ensure that the heat

transfer profiles (H) are

clean and correctly seated.

The support bracket (F)

faces toward the front of the

appliance

To correctly position the heat transfer channels, hook the short edge beneath the location

point on the support brackets and lower into place.

To remove them for cleaning, grip longest edge and twist out.

Always replace the channels as shown.

LIGHTING SEQUENCE

Open the main gas cock.

Push in the control knob then rotate anti-clockwise to any position to allow gas

through to the burner. Manually light this burner using a taper or piezo ignitor wand

through the aperture in the fascia panel. Do not attempt to light the gas through

the heat transfer channels.

On establishing a flame at the burner, keep the knob depressed for approximately

15 seconds then release. The burner should remain lit.

Repeat for the other burner.

SHUT DOWN

To shut down the appliance rotate all control knobs clockwise to the OFF position. The gas

supply stopcock or bottle valve should now be closed.

CLEANING

Ensure the appliance is cool and the gas supply is isolated before commencing

cleaning.

After use wash the unit down with a warm detergent solution.

IS205 ECN4245

Any accumulated fats or grease on internal parts and collecting pans from previous

cooking should be routinely cleaned prior to use to prevent the risk of fire.

The cooking grid may be cleaned using a wire brush to remove carbon deposits. It

is recommended that suitable eye and hand protection be worn.

Do not use abrasives on stainless steel parts.

Do not use any products containing chlorine or hydrochloric acid to clean stainless

steel surfaces.

Do not clean the appliance using a water jet.

ROUTINE CLEANING

It is important that users of the appliance shall systematically check and clean down

as necessary areas of the grill that have accumulated oils, fats and other

combustible debris from previuos cooking.

This is to prevent the potential risk of fire.

Cleaning of the appliance and its parts must be done when the appliance is cold and

before the start of service.

IS205 ECN4245

SERVICING

SERVICE ACCESS

To access and service the gas control valves

Remove the control knobs and fascia panel to gain access to the valves.

Remove cooking grid, heat transfer profiles and supports, splash back to gain clear

access to burners and thermocouples.

Remove burner for clear access to burner injectors and visual inspection

FASCIA PANEL REMOVAL

Remove the debris drawer (A) and fat tray

(B).

Remove the control knobs (C).

Remove the screws left and right on the

underside of the fascia panel (D). Tilt the

fascia panel from the bottom up and lift

clear of the hob top.

OPERATIONAL CHECK

Commissioning must include an operational check of all controls.

Check that each burner can be lit at both full rate and low rate.

Check that each burner will remain lit when turned to low rate.

Control Valve Servicing - Recommended every 6 months

Remove the control knob and fascia panel

From the front of the valve carefully remove the two screws securing the niting cap

on the valve body.

Withdraw the spindle from the valve and grease as necessary.

Reassemble parts in reverse order.

Perform soundness check for leaks.

Thermocouple Servicing - Recommended every 6 months

Check millivolt output and replace thermocouple if required.

Check thermocouple is secure in its bracket and tighten if required.

Visual Inspection

Determine that:-

Debris collection tray is in an acceptable clean condition.

Ash pan is kept clean.

Fat tray is kept clean.

Flexible gas supply hose (where fitted) is of sound condition and safety restraint

chain/cable is attached.

Gas tap functions correctly in terms of lighting burner.

Spindle of gas tap shows no evidence of sticking and has a smooth operation.

Heat transfer profiles correctly fitted and free from debris

IS205 ECN4245

COMPONENT REPLACEMENT

Thermocouple

Remove the control knobs and fascia panel.

Loosen the the thermocouple nut (HH) at the rear of the valve (FF)

Remove the lock nut (EE) at the bracket (NN).

Remove the thermocouple.

Fit the new thermocouple and re-assemble in the reverse order.



Burner

Remove the cooking grid and the heat transfer channels from the appliance.

Loosen the burner retaining nut (AA).

Lift the burner (BB) at the rear and withdraw from the bodywork.

Fit the new burner.

Re-assemble in the reverse order.

Control Valve

Remove the control knobs and fascia panel.

Loosen the burner pipe nut (JJ) at the valve (FF)

Loosen the the thermocouple nut (HH) at the rear of the valve (FF)

Remove the valve clamp screws (CC).

Free the vlave from the manifold (GG).

Fit the new valve and re-assemble reverse order.

Perform gas soundness test of circuit prior to operation of appliance.

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