LEYBOLD ECODRY Plus Manual de usuario
Part Nos.
161040V21
161040V22
161065V21
161065V22
ECODRY plus
Multi-stage Roots vacuum pump
Operating Instructions 300758785_002_C1
Contents
2 300758785_002_C1 - 06/2019 - © Leybold
Page
0 Important Safety Information 4
0.1 Mechanical Hazards 4
0.2 Electrical hazards 4
0.3 Thermal Hazards 4
0.4 Hazards Caused by Materials and Substances 4
0.5 Noise Hazard 5
1 Description 6
1.1 Supplied Equipment 6
1.2 Technical Data 6
1.2.1 Electrical Data 7
1.3 Ordering Data 8
1.4 Accessories 9
2 Transport and Storage 10
3 Installation 11
3.1 Placement 11
3.2 Conforming Use 11
3.2.1 Non-conforming Use 12
3.3 Connecting the Pump 13
3.4 Electrical Connection 14
4 Operation 15
4.1 Manual Operation 15
4.2 Interfaces 15
4.2.1 X1 Control Interface 15
4.2.2 X104 Serial RS-485 Interface 17
4.2.3 Frequency converter display 19
4.3 Gas Ballast 20
4.4 Switching off / Decommissioning 22
5 Servicing 23
5.1 Leybold Service 23
6 Troubleshooting 24
7 Waste Disposal 27
8 Certificates 27
EC Declaration of Conformity 28
Declaration of Contamination 29
Safety Information
3300758785_001_C1 - 06/2019 - © Leybold
These Operating Instructions are a translation of the original German
Operating Instructions 300758785_001_C1.
Obligation to Provide Information
Before installing and commissioning the pump, carefully read these
Operating Instructions and follow the information so as to ensure optimum
and safe working right from the start.
The Leybold ECODRY plus has been designed for safe and efficient opera-
tion when used properly and in accordance with these Operating Instructions.
It is the responsibility of the user to carefully read and strictly observe all safe-
ty precautions described in this section and throughout the Operating
Instructions. Moreover, observe the information in all additionally supplied
Operating Instructions for switches or valves, for example.The pump must
only be operated in the proper condition and under the conditions described
in the Operating Instructions. It must be operated and maintained by trained
personnel only. Consult local, state, and national agencies regarding specific
requirements and regulations. Address any further safety, operation and/or
maintenance questions to our nearest office.
DANGER indicates an imminently hazardous situation which, if not avoid-
ed, will result in death or serious injury.
WARNING indicates a potentially hazardous situation which, if not
avoided, could result in death or serious injury.
CAUTION indicates a potentially hazardous situation which, if not avoided,
could result in minor or moderate injury.
NOTICE is used to notify users of installation, operation, programming or
maintenance information that is important, but not hazard related.
We reserve the right to alter the design or any data given in these Operating
Instructions. The illustrations are not binding.
Retain the Operating Instructions for further use.
NOTICE
DANGER
WARNING
CAUTION
NOTICE
Safety Information
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0 Important Safety Information
0.1 Mechanical Hazards
1 Avoid exposing any part of the human body to the vacuum.
2 Select a secure place for the appliance (level surface).
3 The discharge port of the pump must not be blocked or constricted.
Never operate the pump with a seal-off stopper in place blanking off
the exhaust port. Operate the pump only with a connected vacuum
system to the intake flange.
4 With a closed exhaust pipe, the pump can generate up to 5 bar pres-
sure (absolute) on the exhaust. The exhaust pipes should be laid out
according.
5 Condensates from the pump can collect inside or at the exhaust,
escape and spill onto the floor, when operating the pump without an
exhaust line or during transport with an exhaust being not blanked off.
In this case there exists the risk of slipping.
6 Due to its weight the pump must only be lifted by duly trained and
qualified persons.
0.2 Electrical hazards
1 Housing parts must not be opened.
2 Connect the appliance only to a properly and professionally installed
mains outlet socket with protective earth connection.
3 Note the information on the IP type of protection.
0.3 Thermal Hazards
1 At the crane eye, the intake flange and the exhaust flange, the pump
may attain temperatures over 80 °C. There is the risk of suffering
burns. Note the danger symbols on the pump itself.
0.4 Hazards Caused by Materials and Substances
1 Fluoropolymers are used as sealants (FKM) and as lubricants (PFPE) in
the pumps. In case the pump suffers a severe mechanical failure, it
cannot be ruled out that toxic and/or corrosive substances may be
released due to thermal decomposition. Do not open the pump mod-
ule, and close off the inlet and exhaust flanges using blank flanges.
2 Before commissioning the pump, make sure that the media which are
to be pumped are compatible with each other so as to avoid hazard-
ous situations. Observe the instructions for proper and improper use of
the pump in Section 3.2.
3 When pumping hazardous gases we recommend a leak search on a
regular basis. Leaks in the pump cannot be ruled out under all circum-
stances. When pumping hazardous gases, the operator must ensure
that that leaks at the pump will not be a hazard. When pumping toxic
gases replace the gas ballast switch with a plug screw or connect a
gas supply to the gas ballast.
WARNING
DANGER
CAUTION
DANGER
Safety Information
5300758785_001_C1 - 06/2019 - © Leybold
4 If required additional monitoring of the gas ballast quantities is neces-
sary from the side of the operator when a well-defined and ensured
dilution is necessary from the side of the process. The type of protec-
tion depends on the specific process and needs to be assessed by of
the customer.
5 When the pump has been used to pump hazardous gases, introduce
appropriate safety precautions before opening the intake or the dis-
charge connections. Before opening the pump, purge it for a longer
period of time with an inert gas. If necessary, wear suitable personal
protection equipment like gloves, breathing protection and protection
clothing, for example (see Material Safety Data Sheets for the sub-
stances in use, the chemical reactions and the by-products). Close off
the pump’s inlet and exhaust flanges using blank flanges.
6 When disposing of the pump, observe the applicable environment reg-
ulations.
0.5 Noise Hazard
1 The noise level of the pump during ultimate pressure operation corre-
sponds to the values stated in the technical data. In other operating
modes and depending on the connected vacuum system, higher val-
ues can be expected. Make sure that suitable protection measures are
taken to protect your hearing.
CAUTION
Description
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1 Description
The ECODRY plus is an eight-stage Roots pump. It is of the dry compressing
type and capable of evacuating chambers down to the medium vacuum
range.
The pump is connected to a single-phase supply using a mains power cable
and is powered via a built-in electronic drive unit. It is air-cooled. Bearings
and gears are lubricated using PFPE. The pump is therefore maintenance-
free from the customer’s perspective.
1.1 Supplied Equipment
The pump is delivered ready for use, except from a power cable. Inlet and
exhaust flanges are closed. The scope of delivery includes:
■2 centering rings, 2 clamping rings, 2 blank flanges for the inlet and
exhaust flanges
■D-sub 9-pin jumper for manual operation of the pump.
1.2 Technical Data
ECODRY plus 40 65 Tolerance
Maximum pumping speed without gas ballast 40 m³/h 55 m³/h ± 5 %
Ultimate partial pressure without gas ballast < 0.03 mbar
Ultimate partial pressure with gas ballast < 0.1 mbar
Maximum permissible inlet pressure 1050 mbar*
Max. perm. discharge pressure (relative to ambient) 200 mbar
Leak rate < 10-5 mbar∙l/s
Water vapour tolerance with gas ballast 20 mbar 20 mbar
Water vapour capacity with gas ballast 300 g/h 500 g/h
Permissible ambient temperature +5 to +40 °C
Storage temperature -20 to +60 °C
Typical noise level without silencer, at ultimate pressure
(acc. to DIN EN ISO 2151)
< 52 dB(A)
Relative ambient atmospheric humidity 95%, non-condensing
Max. installation height up to 3000 m (NHN)*
Cooling Air
Leakage current in accordance with IEC 61010-1 < 3.5 mA
Max. contamination grade acc. to IEC 61010-1 2
Speed 12 600 RPM
Protection class IP 42
Intake flange DN 25 ISO-KF DN 40 ISO-KF
Discharge flange DN 16 ISO-KF
Weight, approx. 43 kg ± 1 kg
* For installation heights above 2000 m, an inlet pressure of 50 mbar should not be permanently exceeded.
Description
7300758785_001_C1 - 06/2019 - © Leybold
1.2.1 Electrical Data
ECODRY plus 120 V 200-240 V Tolerance
Rated voltage 120 V 200-240 V ± 10 %
Frequency 60 Hz 50/60 Hz ± 5 %
Network type TN
Phases 1-ph
Rated current 15 A 10 A
Rated power 1200 VA
Mains fusing / characteristic 15 A / slow blow 16 A / slow blow
Mains connection C 20 acc. to IEC 60320
Fig. 1.1 Typical pumping speed curves
0
10
20
30
40
50
60
70
0,01 0,1 1 10 100 1000
Saugvermögen (m3/h)
Einlassdruck (mbar)
ECODRY
65 plus
ECODRY
40 plus
Inlet pressure [mbar]
Pumping speed [m3/h]
Description
8 300758785_002_C1 - 06/2019 - © Leybold
160
287
160160
191
261
27
17
171
600
23
Schwerpunkt
Display
259
320
298
320
Gasballast
DN 16 ISO-KF
96
ECODRY 40 plus: DN 25 ISO-KF
ECODRY 65 plus: DN 40 ISO-KF
28
Fig. 1.2 Dimensional drawing, dimensions in mm
Gas ballast
1.3 Ordering Data
Part No.
ECODRY 40 plus (120 V) 161040V21
ECODRY 65 plus (120 V) 161065V21
ECODRY 40 plus (200-240 V) 161040V22
ECODRY 65 plus (200-240 V) 161065V22
Center of
gravity
Description
9300758785_001_C1 - 06/2019 - © Leybold
1.4 Accessories
Inlet screen
DN 40 ISO-KF E41 170 121
DN 25 ISO-KF E41 170 206
Mains cables
EU (CEE 7/7 - C19, 2.0 m) 161810 EU
UK (BS 1363 - C19, 2.0 m) 161810 UK
US cables
US 120 V (NEMA 5-15P - C19, 2 m) 141103US
US 200-240 V (NEMA 5-15P - C19, 2.5 m) 161810US
Blank flange, aluminium
DN 16 ISO-KF 184 46
DN 25 ISO-KF 184 47
DN 40 ISO-KF 184 48
Centering ring, aluminium, FPM
DN 16 ISO-KF 182 06
DN 25 ISO-KF 182 07
DN 40 ISO-KF 182 08
Clamping ring, aluminium
DN 16 ISO-KF 183 41
DN 25 ISO-KF 183 42
DN 40 ISO-KF 183 43
Casing assembly mounting kit 161 831 A
Plug screw gas ballast 161 832 A
Purge gas adapter 161 833 A
DN 16 ISO-KF/12 mm hose adapter for exhaust flange 182 90
RS485/USB connecting cable for X104 interface, 1.8 m 161 820 USB
LEYASSIST software 230 439 V01
Replacement control interface jumper X1 161 823 A
Transport and Storage
10 300758785_002_C1 - 06/2019 - © Leybold
2 Transport and Storage
For transportation lift the pump at the crane eye or safely secured on a suita-
ble pallet.
The pump must not be tilted more than 30 degrees during transport.
For transports over short distances slightly lift the pump at the front side and
move it to the desired location.
Storage
Store the pumps only horizontally standing on their feet and castors.
The pump has been blanked off with blank flanges. Open the pump only
immediately before installing it.
Until putting the pump into service, store the pump in a dry place preferably
at room temperature blanked off with the supplied blank flanges.
The pump must be stored at the most for one year only. Longer storing with-
out turning the rotors will damage the bearings. Therefore, if you are storing
the pump for longer periods, it should be run once a year for at least 45 min-
utes and then returned to storage, as described in the following sections.
(The intake flange can stay sealed during this brief operation, the exhaust
flange must be opened.)
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