Lenze Tmd Manual de usuario

Tmd001

EN Operating Instructions

DE Betriebsanleitung

FR Instructions de Mise en Service

IT Istruzioni di funzionamento

ES Instrucciones de funcionamiento

TD03D

Tmd - ﬂux vector drive

0.37 kW… 7.5 kW

ENGLISH

About these instructions............................................................2

1 Safety information................................................................3

1.1 Pictographs used in these instructions.....................................................4

2 Technical data ......................................................................5

2.1 Standards and application conditions......................................................5

2.2 Ratings......................................................................................................6

3 Installation ............................................................................7

3.1 Mechanical installation .............................................................................7

3.1.1 Dimensions and mounting........................................................................7

3.2 Electrical installation .................................................................................8

3.2.1 Installation according to EMC requirements ............................................8

3.2.2 Fuses/cable cross-sections......................................................................8

3.2.3 Connection diagram .................................................................................9

3.2.4 Control terminals.....................................................................................10

4 Commissioning ..................................................................11

4.1 Parameter setting....................................................................................11

4.2 Electronic programming module (EPM) .................................................11

4.3 Parameter menu .....................................................................................12

4.4 Vector mode ...........................................................................................20

4.4.1 Vector speed and torque modes............................................................20

4.4.2 Enhanced V/Hz mode............................................................................20

5 Troubleshooting and fault elimination.............................21

Contents

2ENGLISH

About these instructions

This documentation applies to the Tmd vector frequency inverter, and contains important technical data

and describes installation, operation, and commissioning.

These instructions are only valid for Tmd frequency inverters with software rev 11 (see drive

nameplate).

Please read the instructions before commissioning.

No part of this documentation may be copied or made available to third parties without the explicit written approval of

Lenze AG.

All information given in this documentation has been carefully selected and tested for compliance with the hardware and

software described. Nevertheless, discrepancies cannot be ruled out. We do not accept any responsibility nor liability for

damages that may occur. Any necessary corrections will be implemented in subsequent editions.

Scope of delivery Important

• 1 Tmd vector inverter (ETMD...)

with EPM installed (see Section 4.2)

• 1 Operating Instructions

After receipt of the delivery, check immediately whether the items

delivered match the accompanying papers. Lenze does not accept

any liability for deﬁciencies claimed subsequently.

Claim

• visible transport damage immediately to the forwarder.

• visible deciencies/incompleteness immediately to your Lenze

representative.

ACertiﬁcations

BType

C Input Ratings

D Output Ratings

EHardware Version

FSoftware Version

A B C D E F

Type: ETMD152L4TXA

Id-No: 00000 000

Input: Output:

Made in USA

3/PE

AC 400/480 V

4.8 / 4.0 A

50 / 60 Hz

3/PE

AC 400/480 V

4.1 / 3.4 A

1.5 kW

0 - 240 Hz

For detailed information refer to

instruction manual TD03

004605460364930305

ETMD152L4TXA000XX XX

IND CONT EQ

Tmd011

ENGLISH

Safety information

1 Safety information

General

Some parts of Lenze controllers (frequency inverters, servo inverters, DC controllers) can be live,

moving and rotating. Some surfaces can be hot.

Non-authorized removal of the required cover, inappropriate use, and incorrect installation or operation

creates the risk of severe injury to personnel or damage to equipment.

All operations concerning transport, installation, and commissioning as well as maintenance must

be carried out by qualied, skilled personnel (IEC 364 and CENELEC HD 384 or DIN VDE 0100 and

IEC report 664 or DIN VDE0110 and national regulations for the prevention of accidents must be

observed).

According to this basic safety information, qualiﬁed skilled personnel are persons who are familiar with

the installation, assembly, commissioning, and operation of the product and who have the qualiﬁcations

necessary for their occupation.

Application as directed

Drive controllers are components which are designed for installation in electrical systems or machinery.

They are not to be used as appliances. They are intended exclusively for professional and commercial

purposes according to EN 61000-3-2. The documentation includes information on compliance with

the EN 61000-3-2.

When installing the drive controllers in machines, commissioning (i.e. the starting of operation as

directed) is prohibited until it is proven that the machine complies with the regulations of the EC Directive

98/37/EC (Machinery Directive); EN 60204 must be observed.

Commissioning (i.e. starting of operation as directed) is only allowed when there is compliance with

the EMC Directive (2004/108/EC).

The drive controllers meet the requirements of the Low Voltage Directive 2006/95/EC. The harmonised

standards of the series EN 61800-5-1 / DIN VDE 0160 apply to the controllers.

Note: The availability of controllers is restricted according to EN 61800-3. These products can cause

radio interference in residential areas. In this case, special measures can be necessary.

Installation

Ensure proper handling and avoid excessive mechanical stress. Do not bend any components and

do not change any insulation distances during transport or handling. Do not touch any electronic

components and contacts.

Controllers contain electrostatically sensitive components, which can easily be damaged by inappropriate

handling. Do not damage or destroy any electrical components since this might endanger your

health!

Electrical connection

When working on live drive controllers, applicable national regulations for the prevention of accidents

(e.g. VBG 4) must be observed.

The electrical installation must be carried out according to the appropriate regulations (e.g. cable cross-

sections, fuses, PE connection). Additional information can be obtained from the documentation.

The documentation contains information about installation in compliance with EMC (shielding, grounding,

ﬁlters and cables). These notes must also be observed for CE-marked controllers.

The manufacturer of the system or machine is responsible for compliance with the required limit values

demanded by EMC legislation.

4ENGLISH

Safety information

1.1 Pictographs used in these instructions

Pictograph Signal word Meaning Consequences if ignored

DANGER! Warning of Hazardous Electri-

cal Voltage.

Reference to an imminent

danger that may result in death

or serious personal injury if the

corresponding measures are

not taken.

WARNING! Impending or possible danger

for persons.

Possible damage to equipment

Death or injury.

Damage to drive system or its

surroundings.

NOTE Useful tip: If observed, it will

make using the drive easier

Warnings!

• Suitable for use on a circuit capable of delivering not more than 5000 rms

symmetrical amperes, 240 V maximum (240 V devices) or 500 V maximum

(400/500 V devices) respectively

• Use minimum 75 °C copper wire only.

• Shall be installed in a pollution degree 2 macro-environment.

Operation

Systems including controllers must be equipped with additional monitoring and protection devices according

to the corresponding standards (e.g. technical equipment, regulations for prevention of accidents, etc.).

You are allowed to adapt the controller to your application as described in the documentation.

DANGER!

• After the controller has been disconnected from the supply voltage, live components

and power connection must not be touched immediately, since capacitors could be

charged. Please observe the corresponding notes on the controller.

• Do not continuously cycle input power to the controller more than once every three

minutes.

• Please close all protective covers and doors during operation.

Note for UL approved system with integrated controllers

UL warnings are notes which apply to UL systems. The documentation contains special information

about UL.

ENGLISH

Technical Data

Conformity CE Low Voltage Directive (2006/95/EC)

Approvals UL 508C Underwriters Laboratories - Power Conversion Equipment

Max. permissible motor cable

length (1)

shielded: 50 m (low-capacitance)

unshielded: 100 m

Input voltage phase imbalance < 2%

Humidity < 95% non-condensing

Output frequency 0...240 Hz

Environmental conditions Class 3K3 to EN 50178

Temperature range

Transport -25 … +70 °C

Storage -20 … +70 °C

Operation 0 … +55 °C (with 2.5 %/°C current derating above +40 °C)

Installation height 0 … 4000 m a.m.s.l. (with 5 %/1000 m current derating above 1000 m a.m.s.l.)

Vibration resistance acceleration resistant up to 0.7 g

Earth leakage current > 3.5 mA to PE

Enclosure (EN 60529) IP 20

Protection measures against short circuit, earth fault, overvoltage, motor stalling, motor overload

Operation in public supply networks

(Limitation of harmonic currents

according to EN 61000-3-2)

Total power

connected to

the mains

Compliance with the requirements (2)

< 0.5 kW With mains choke

0.5 … 1 kW With active ﬁlter (in preparation)

> 1 kW Without additional measures

(1) For compliance with EMC regulations, the permissible cable lengths may change.

(2) The additional measures described only ensure that the controllers meet the requirements of the EN 61000-3-2.

The machine/system manufacturer is responsible for the compliance with the regulations of the machine!

2 Technical data

2.1 Standards and application conditions

6ENGLISH

Technical data

2.2 Ratings

(1) For rated mains voltage and carrier frequencies 4, 6, and 8 kHz

(2) For rated mains voltage and carrier frequency 10 kHz

(3) Maximum current is a function of setting c73 (input voltage selection)

Type Power

[kW]

Mains Output Current (3)

Voltage, frequency Current

[A] (3)

INImax for 60 s

[A] (1) [A] (2) [A] (1) [A] (2)

1~ 3~ 3~ 3~ 3~ 3~

ETMD371L2YXA

0.37 1/N/PE 230 V

3/PE 230 V

(180 V -0%…264 V +0%)

50/60 Hz

(48 Hz -0%…62 Hz +0%)

4.7 2.7 2.4 2.2 3.6 3.3

ETMD551L2YXA

0.55 6.0 3.9 3.0 2.8 4.5 4.2

ETMD751L2YXA

0.75 9.2 5.1 4.2 3.9 6.3 5.9

ETMD112L2YXA

1.1 12.0 6.9 6.0 5.5 9.0 8.3

ETMD152L2YXA

1.5 12.9 7.9 7.0 6.4 10.5 9.6

ETMD222L2YXA

2.2 17.1 11.0 9.6 8.8 14.4 13.2

ETMD751L2TXA

0.75

3/PE 230 V

(180 V -0%…264 V +0%)

50/60 Hz

(48 Hz -0%…62 Hz +0%)

5.1 4.2 3.9 6.3 5.9

ETMD112L2TXA

1.1 6.9 6.0 5.5 9.0 8.3

ETMD152L2TXA

1.5 7.9 7.0 6.4 10.5 9.6

ETMD222L2TXA

2.2 11.0 9.6 8.8 14.4 13.2

ETMD402L2TXA

4.0 17.1 15.2 14.0 23 21

ETMD552L2TXA

5.5 25 22 20 33 30

ETMD752L2TXA

7.5 32 28 26 42 39

400V 480V 400V 480V 400V 480V 400V 480V 400V 480V

ETMD371L4TXA

0.37

3/PE 400/480 V

(320 V -0%…528 V +0%)

50/60 Hz

(48 Hz -0%…62 Hz +0%)

1.6 1.4 1.3 1.1 1.2 1.0 2.0 1.7 1.8 1.5

ETMD751L4TXA

0.75 3.0 2.5 2.5 2.1 2.3 1.9 3.8 3.2 3.5 2.9

ETMD112L4TXA

1.1 4.3 3.6 3.6 3.0 3.3 2.8 5.4 4.5 5.0 4.2

ETMD152L4TXA

1.5 4.8 4.0 4.1 3.4 3.8 3.1 6.2 5.1 5.7 4.7

ETMD222L4TXA

2.2 6.4 5.4 5.8 4.8 5.3 4.4 8.7 7.2 8.0 6.6

ETMD302L4TXA

3.0 8.3 7.0 7.6 6.3 7.0 5.8 11.4 9.5 10.5 8.7

ETMD402L4TXA

4.0 10.6 8.8 9.4 7.8 8.6 7.2 14.1 11.7 12.9 10.8

ETMD552L4TXA

5.5 14.2 12.4 12.6 11.0 11.6 10.1 18.9 16.5 17.4 15.2

ETMD752L4TXA

7.5 18.1 15.8 16.1 14.0 14.8 12.9 24 21 22 19.4

ENGLISH

Installation

Tmd002

Type a

[mm]

[kg]

ETMD371L2YXA 93 84 146 128 17 100 15 50 0.6

ETMD551L2YXA, ETMD751L2_XA(1) 93 84 146 128 17 120 15 50 0.9

ETMD112L2TXA 93 84 146 128 17 146 15 50 1.1

ETMD112L2YXA

ETMD371L4TXA...ETMD112L4TXA 114 105 146 128 17 133 15 50 1.4

ETMD152L2_XA(1)

ETMD152L4TXA 114 105 146 128 17 171 15 50 1.9

ETMD222L2_XA(1), ETMD402L2TXA

ETMD222L4TXA...ETMD402L4TXA 114 105 146 100 17 171 15 50 2.0

ETMD552L2TXA, ETMD752L2TXA

ETMD552L4TXA, ETMD752L4TXA 146 137 197 140 17 182 30 100 3.4

WARNING!

Drives must not be installed where subjected to adverse environmental conditions

such as: combustible, oily, or hazardous vapors or dust; excessive moisture; excessive

vibration or excessive temperatures. Contact Lenze for more information.

(1) “_” = Y or T; the dimensions are the same for either model.

3 Installation

3.1 Mechanical installation

3.1.1 Dimensions and mounting

8ENGLISH

Installation

Type

Installation to EN 60204-1 Installation to UL

E.l.c.b.(2)

Fuse

Miniature

circuit

breaker

L1, L2, L3, PE

[mm²] Fuse (3) L1, L2, L3, PE

[AWG]

1/N/PE

ETMD371L2YXA, ETMD551L2YXA M10 A C10 A 1.5 10 A 14

> 30 mA

ETMD751L2YXA M16 A C16 A 2.5 15 A 14

ETMD112L2YXA M20 A C20 A 2.5 15 A 12

ETMD152L2YXA M25 A C25 A 2.5 20 A 12

ETMD222L2YXA M30 A C30 A 4.0 30 A 10

3/PE

ETMD371L2YXA...ETMD112L2_XA(4) M10 A C10 A 1.5 10 A 14

ETMD152L2_XA(4) M16 A C16 A 1.5 12 A 14

ETMD222L2_XA(4) M16 A C16 A 2.5 15 A 12

ETMD402L2TXA M25 A C25 A 4.0 25 A 10

ETMD552L2TXA M40 A C40 A 6.0 35 A 8

ETMD752L2TXA M50 A C50 A 10 45 A 8

ETMD371L4TXA...ETMD222L4TXA M10 A C10 A 1.5 10 A 14

ETMD302L4TXA M16 A C16 A 1.5 12 A 14

ETMD402L4TXA M16 A C16 A 2.5 15 A 14

ETMD552L4TXA M20 A C20 A 2.5 20 A 12

ETMD752L4TXA M25 A C25 A 4.0 25 A 10

(1) Observe the applicable local regulations

(2) Pulse-current or universal-current sensitive earth leakage circuit breaker

(3) UL Class CC or T fast-acting current-limiting type fuses, 200,000 AIC, required. Bussman KTK-R, JJN, JJS, or equivalent

(4) “_” = Y or T; the ratings are the same for either model with 3/PE input

EMC

Compliance with EN 61800-3/A11

Noise emission

Compliance with limit value class A according to EN 55011 if installed in a control

cabinet with the appropriate footprint ﬁlter and the motor cable length does not exceed

10m

AScreen clamps

BControl cable

CLow-capacitance motor cable

(core/core < 75 pF/m, core/screen < 150 pF/m)

DElectrically conductive mounting plate

EFilter Tmd005

3.2.2 Fuses/cable cross-sections

3.2 Electrical installation

3.2.1 Installation according to EMC requirements

(1)

ENGLISH

Installation

Observe the following when using E.l.c.b:

• Installation of E.l.c.b only between supplying mains and controller.

• The E.l.c.b can be activated by:

- capacitive leakage currents between the cable screens during operation (especially with long,

screened motor cables)

- connecting several controllers to the mains at the same time

- RFI lters

3.2.3 Connection diagram

AIN

COM

U V W

L1 L2

A+ A1

2020

E1 E2 E3 71

7 72

COM

+12 V

+15 V

+10 V

8U7

28 7

E1 E2 E3 E4

E4 A2

AOUT

TXA

TXB

COM

DIGOUT

3/PE 320V 0 % 528V + 0 %

48 Hz 62 Hz

PES

PE PES

PES

0 … +5 V

0 … +10 V

-10 … +10 V

0 … 20 mA

4 … 20 mA

1k …10k

+12 V DC - 0 %

…

+30 V DC + 0 %

L1 L2

3/PE 180V 0% 264V + 0 %

48 Hz 62 Hz

L2/N

2/PE 180V 0% 264V + 0 %

48 Hz 62 Hz

1/N/PE 180V 0% 264V + 0 %

48 Hz 62 Hz

L2/N

0 5 Nm/4 5 lb in

6 mm/0 24 in

1 2 Nm/10 lb n

9 mm/0 35 in

0 2 Nm/2 b in

6 mm/0 24 in

< 1mm²/AWG 26 16

Tmd003

DANGER!

• Hazard of electrical shock! Circuit potentials are up to 480 VAC above earth ground.

Capacitors retain charge after power is removed. Disconnect power and wait until

the voltage between B+ and B- is 0 VDC before servicing the drive.

• Do not connect mains power to the output terminals (U,V,W)! Severe damage to the

drive will result.

• Do not cycle mains power more than once every three minutes. Damage to the

drive will result.

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