Lenze ESMD371L2YXA Manual de usuario

Instructions de mise en service FR

SMD

Frequency Inverter

0.37 kW... 22 kW

Betriebsanleitun DE

Instrucciones de funcionamiento

Istruzioni di funzionamento

Operating Instructions EN

(13466184)

Lenze 13466184 EDBSL03 v20 EN, DE, FR, IT, ES 1

Contents

About these instructions.............................................................................2

1 Safety information ..............................................................................3

1.1 Pictographs used in these instructions.......................................4

2 Technical data ....................................................................................6

2.1 Standards and application conditions.........................................6

2.2 Ratings .......................................................................................7

3 Installation ..........................................................................................8

3.1 Mechanical installation ...............................................................8

3.1.1 Dimensions and mounting ..............................................8

3.2 Electrical installation...........................................................................9

3.2.1 Installation according to EMC requirements ...................9

3.2.2 Fuses/cable cross-sections ............................................9

3.2.3 Connection diagram......................................................10

3.2.4 Control terminals........................................................... 11

4 Commissioning.................................................................................12

4.1 Parameter setting.....................................................................12

4.2 Electronic programming module (EPM) ...................................12

4.3 Parameter menu.......................................................................13

5 Troubleshooting and fault elimination...............................................20

2 Lenze 13466184 EDBSL03 v20 EN, DE, FR, IT, ES

About these instructions

This documentation applies to the smd frequency inverter, and contains important technical data

and describes installation, operation, and commissioning.

Please read the instructions before commissioning.

Scope of delivery Important

• 1 smd inverter (ESMD...)

with EPM installed

(see Section 4.2)

• 1 Operating Instructions

After receipt of the delivery, check immediately whether the items

delivered match the accompanying papers. Lenze does not accept any

liability for deciencies claimed subsequently.

Claim

• visible transport damage immediately to the forwarder.

• visible deciencies/incompleteness immediately to your Lenze

representative.

A Certications

BType

CInput Ratings

D Output Ratings

EHardware Version

FSoftware Version

V0011

ABCDEF

Made in USA

Inverter

smd - Full I/O

Type:

ESMD223L4TXA

Id-No: 13XSAPID

N10104

Z519

LISTED 5D81

IND. CONT. EQ.

Input: 3/PE AC

400/480 V

52 / 45 A

50-60 Hz

Output: 3/PE AC

0-400 / 460 V

46 / 40 A

22 kW / 15 HP

0 - 240 Hz

For detailed information

refer to instruction

Manual SL03

SN: 13XSAPID012345678

ESMD223L4TXA 000XX XX XX

1341308801234567

Lenze 13466184 EDBSL03 v20 EN, DE, FR, IT, ES 3

Safety information

1 Safety information

General

Some parts of Lenze controllers (frequency inverters, servo inverters, DC controllers) can be

live, moving and rotating. Some surfaces can be hot.

Non-authorized removal of the required cover, inappropriate use, and incorrect installation or

operation creates the risk of severe injury to personnel or damage to equipment.

All operations concerning transport, installation, and commissioning as well as maintenance

must be carried out by qualied, skilled personnel (IEC 364 and CENELEC HD 384 or DIN

VDE 0100 and IEC report 664 or DIN VDE0110 and national regulations for the prevention of

accidents must be observed).

According to this basic safety information, qualied skilled personnel are persons who are familiar

with the installation, assembly, commissioning, and operation of the product and who have the

qualications necessary for their occupation.

Application as directed

Drive controllers are components which are designed for installation in electrical systems or

machinery. They are not to be used as appliances. They are intended exclusively for professional

and commercial purposes according to EN 61000-3-2. The documentation includes information

on compliance with the EN 61000-3-2.

When installing the drive controllers in machines, commissioning (i.e. the starting of operation

as directed) is prohibited until it is proven that the machine complies with the regulations of the

EC Directive 2006/42/EC (Machinery Directive); EN 60204 must be observed.

Commissioning (i.e. starting of operation as directed) is only allowed when there is compliance

with the EMC Directive (2004/108/EC).

The drive controllers meet the requirements of the Low Voltage Directive 2006/95/EC. The

harmonised standards of the series EN 50178/DIN VDE 0160 apply to the controllers.

Note: The availability of controllers is restricted according to EN 61800-3.These products can

cause radio interference in residential areas. In this case, special measures can be necessary.

Installation

Ensure proper handling and avoid excessive mechanical stress. Do not bend any components

and do not change any insulation distances during transport or handling. Do not touch any

electronic components and contacts.

Controllers contain electrostatically sensitive components, which can easily be damaged by

inappropriate handling. Do not damage or destroy any electrical components since this might

endanger your health!

Electrical connection

When working on live drive controllers, applicable national regulations for the prevention of

accidents (e.g. VBG 4) must be observed.

The electrical installation must be carried out according to the appropriate regulations (e.g.

cable cross-sections, fuses, PE connection). Additional information can be obtained from the

documentation.

The documentation contains information about installation in compliance with EMC (shielding,

grounding, lters and cables). These notes must also be observed for CE-marked controllers.

The manufacturer of the system or machine is responsible for compliance with the required limit

values demanded by EMC legislation.

4 Lenze 13466184 EDBSL03 v20 EN, DE, FR, IT, ES

Safety information

Operation

Systems including controllers must be equipped with additional monitoring and protection devices

according to the corresponding standards (e.g. technical equipment, regulations for prevention

of accidents, etc.). You are allowed to adapt the controller to your application as described in

the documentation.

DANGER!

• After the controller has been disconnected from the supply voltage, live components

and power connection must not be touched immediately, since capacitors could be

charged. Please observe the corresponding notes on the controller.

• Do not continuously cycle input power to the controller more than once every three

minutes.

• Please close all protective covers and doors during operation.

Explosion Proof Applications

Explosion proof motors that are not rated for inverter use lose their certication when used for

variable speed. Due to the many areas of liability that may be encountered when dealing with

these applications, the following statement of policy applies:

Lenze AC Tech Corporation inverter products are sold with no warranty of tness for a particular

purpose or warranty of suitability for use with explosion proof motors. Lenze AC Tech Corporation

accepts no responsibility for any direct, incidental or consequential loss, cost or damage that

may arise through the use of AC inverter products in these applications. The purchaser expressly

agrees to assume all risk of any loss, cost or damage that may arise from such application.

1.1 Pictographs used in these instructions

Pictograph Signal word Meaning Consequences if ignored

DANGER! Warning of Hazardous Electrical

Voltage.

Reference to an imminent danger

that may result in death or serious

personal injury if the corresponding

measures are not taken.

WARNING! Impending or possible danger for

persons

Death or injury

STOP! Possible damage to equipment Damage to drive system or its

surroundings

Note Useful tip: If observed, it will make

using the drive easier

Lenze 13466184 EDBSL03 v20 EN, DE, FR, IT, ES 5

Safety Information

Note for UL approved system with integrated controllers

UL warnings are notes which apply to UL systems. The documentation contains special information

about UL.

• Integral solid state protection does not provide branch circuit protection. Branch

circuit protection must be provided in accordance with the National Electrical

Code and any additional local codes. The use of fuses or circuit breakers is the

only approved means for branch circuit protection.

• When protected by CC and T Class Fuses, suitable for use on a circuit capable

of delivering not more than 200,000 rms symmetrical amperes, at the maximum

voltage rating marked on the drive.

• Additionally suitable when protected by a circuit breaker having an interrupting

rating not less than 200,000 rms symmetrical amperes, at the maximum

voltage rating marked on the drive. (Excludes ESMD113_4T_, ESMD112_2Y_,

ESMD113_2T_, ESMD152_2Y_, ESMD153_2T_, ESMD222_2Y_, ESMD223_4T_,

ESMD402_2T_, ESMD552_2T_, ESMD752_2T_, ESMD153_4T_, and

ESMD183_4T_).

• Use minimum 75°C copper wire only, except for control circuits.

• For control circuits, use wiring suitable for NEC Class 1 circuits only.

• Torque Requirements are listed in section 3.2.3, Connection diagram.

• Shall be installed in a pollution degree 2 macro-environment.

Warnings!

DANGER!

Risk of Electric Shock! Capacitors retain charge for approximately 180

seconds after power is removed. Disconnect incoming power and wait at

least 3 minutes before touching the drive.

WARNING!

The opening of branch-circuit protective device may be an indication that a

fault has been interrupted. To reduce the risk of re or electric shock, current

carrying parts and other components of the controller should be examined

and replaced if damaged.

6 Lenze 13466184 EDBSL03 v20 EN, DE, FR, IT, ES

Technical data

Conformity CE Low Voltage Directive (2006/95/EC)

Approvals UL 508C Underwriters Laboratories - Power Conversion Equipment

Max. permissible motor cable

length (1)

shielded: 50 m (low-capacitance)

unshielded: 100 m

Input voltage phase imbalance < 2%

Humidity < 95% non-condensing

Output frequency 0...500 Hz

Environmental conditions Class 3K3 to EN 50178

Temperature range

Transport -25 … +70 °C

Storage -20 … +70 °C

Operation 0 … +55 °C (with 2.5 %/°C current derating above +40 °C)

Installation height 0 … 4000 m a.m.s.l. (with 5 %/1000 m current derating above 1000 m a.m.s.l.)

Vibration resistance acceleration resistant up to 0.7 g

Earth leakage current > 3.5 mA to PE

Enclosure (EN 60529) IP 20

Protection measures against short circuit, earth fault, overvoltage, motor stalling, motor overload

Operation in public supply networks

(Limitation of harmonic currents)

Total power

connected to

the mains

Compliance with the requirements (2)

EN 61000-3-2

< 0.5 kW With mains choke

0.5 … 1 kW With active lter (in preparation)

> 1 kW Without additional measures

EN 61000-3-12 16 ... 75A Additional measures are required for compliance with the

standard

Supply Conditions AC Mains Direct Connection

Power System

TT For central grounded systems operation is permitted without

restrictions

TN For corner grounded 400/500V systems, operation is possible,

but reinforced insulation to control circuits is compromised.

IT Mains IT Mains power systems are not supported.

(1) For compliance with EMC regulations, the permissible cable lengths may change.

(2) The additional measures described only ensure that the controllers meet the requirements of the EN 61000-3-2.

The machine/system manufacturer is responsible for the compliance with the regulations of the machine.

2 Technical data

2.1 Standards and application conditions

Lenze 13466184 EDBSL03 v20 EN, DE, FR, IT, ES 7

Technical data

(1) For rated mains voltage and carrier frequencies 4, 6, and 8 kHz

(2) For rated mains voltage and carrier frequency 10 kHz

(3) Maximum current is a function of setting C90 (input voltage selection)

2.2 Ratings

Type Power

[kW]

Mains Output Current (3)

Voltage, frequency Current

[A] (3)

INImax for 60 s

[A] (1) [A] (2) [A] (1) [A] (2)

1~ 3~ 3~ 3~ 3~ 3~

ESMD371L2YXA

0.37

1/N/PE 230 V OR

3/PE 230 V

(180 V -0%…264 V +0%)

50/60 Hz

(48 Hz -0%…62 Hz +0%)

4.7 2.7 2.2 2.0 3.3 3.0

ESMD751L2YXA

0.75 8.4 4.8 4.0 3.7 6.0 5.6

ESMD112L2YXA

1.1 12.0 6.9 6.0 5.5 9.0 8.3

ESMD152L2YXA

1.5 12.9 7.9 6.8 6.3 10.2 9.5

ESMD222L2YXA

2.2 17.1 10.8 9.6 8.8 14.4 13.2

ESMD302L2TXA

3.0

3/PE 230 V

(180 V -0%…264 V +0%)

50/60 Hz

(48 Hz -0%…62 Hz +0%)

13.5 12.0 11.0 18.0 16.5

ESMD402L2TXA

4.0 17.1 15.2 14.0 23 21

ESMD552L2TXA

5.5 25 22 20 33 30

ESMD752L2TXA

7.5 32 28 26 42 39

ESMD113L2TXA

11 48 42 39 63 58

ESMD153L2TXA

15 59 54 50 81 75

400V 480V 400V 480V 400V 480V 400V 480V 400V 480V

ESMD371L4TXA

0.37

3/PE 400/480 V

(320 V -0%…528 V +0%)

50/60 Hz

(48 Hz -0%…62 Hz +0%)

1.6 1.4 1.3 1.1 1.2 1.0 2.0 1.7 1.8 1.5

ESMD751L4TXA

0.75 3.0 2.5 2.5 2.1 2.3 1.9 3.8 3.2 3.5 2.9

ESMD112L4TXA

1.1 4.3 3.6 3.6 3.0 3.3 2.8 5.4 4.5 5.0 4.2

ESMD152L4TXA

1.5 4.8 4.0 4.1 3.4 3.8 3.1 6.2 5.1 5.7 4.7

ESMD222L4TXA

2.2 6.4 5.4 5.8 4.8 5.3 4.4 8.7 7.2 8.0 6.6

ESMD302L4TXA

3.0 8.3 7.0 7.6 6.3 7.0 5.8 11.4 9.5 10.5 8.7

ESMD402L4TXA

4.0 10.6 8.8 9.4 7.8 8.6 7.2 14.1 11.7 12.9 10.8

ESMD552L4TXA

5.5 14.2 12.4 12.6 11.0 11.6 10.1 18.9 16.5 17.4 15.2

ESMD752L4TXA

7.5 18.1 15.8 16.1 14.0 14.8 12.9 24 21 22 19.4

ESMD113L4TXA

11 27 24 24 21 22 19.3 36 32 34 29

ESMD153L4TXA

15 35 31 31 27 29 25 47 41 43 37

ESMD183L4TXA

18.5 44 38 39 34 36 31 59 51 54 47

ESMD223L4TXA

22 52 45 46 40 42 37 69 60 64 55

8 Lenze 13466184 EDBSL03 v20 EN, DE, FR, IT, ES

Installation

4 x M4

1.2 Nm

10 lb-in

4 x M6

2.8 Nm

24 lb-in

b1 b2

s2s2

s1 s1

smd402

Type a

[mm]

[kg]

ESMD371L2YXA

ESMD371L4TXA 93 84 146 128 17 100 15 50 0.6

ESMD751L2YXA

ESMD751L4TXA 93 84 146 128 17 120 15 50 0.9

ESMD112L4TXA 93 84 146 128 17 146 15 50 1.0

ESMD112L2YXA 114 105 146 128 17 133 15 50 1.4

ESMD152L4TXA 114 105 146 128 17 122 15 50 1.4

ESMD222L4TXA 114 105 146 128 17 139 15 50 1.4

ESMD152L2YXA, ESMD222L2YXA

ESMD302L2TXA

ESMD302L4TXA

114 105 146 128 17 171 15 50 2.0

ESMD402L2TXA

ESMD402L4TXA, ESMD552L4TXA 114 105 146 100 17 171 15 50 2.0

ESMD552L2TXA, ESMD752L2TXA

ESMD752L4TXA, ESMD113L4TXA 146 137 197 140 17 182 30 100 3.2

ESMD113L2TXA, ESMD153L2TXA

ESMD153L4TXA... ESMD223L4TXA 195 183 248 183 23 203 30 100 6.4

WARNING!

Drives must not be installed where subjected to adverse environmental conditions

such as: combustible, oily, or hazardous vapors or dust; excessive moisture;

excessive vibration or excessive temperatures. Contact Lenze for more information.

3 Installation

3.1 Mechanical installation

3.1.1 Dimensions and mounting

Lenze 13466184 EDBSL03 v20 EN, DE, FR, IT, ES 9

Installation

EMC

Compliance with EN 61800-3/A11

Noise emission

Compliance with limit value class A according to EN 55011 if installed in a control

cabinet with the appropriate footprint lter and the motor cable length does not

exceed 10m

AScreen clamps

BControl cable

CLow-capacitance motor cable

(core/core < 75 pF/m, core/screen < 150 pF/m)

DElectrically conductive mounting plate

EFilter

Tmd005

3.2.2 Fuses/cable cross-sections

3.2 Electrical installation

3.2.1 Installation according to EMC requirements

(1)

Type

Recommendations E.l.c.b.(2)

Fuse Miniature

circuit

breaker(5)

Fuse (3) or

Breaker(6)

Input Power Wiring

(L1, L2/N, L3, PE)

(N. America) [mm²] [AWG]

1/N/PE

ESMD371L2YXA M10 A C10 A 10 A 2.5 14

> 30 mA

ESMD751L2YXA M16 A C16 A 15 A 2.5 14

ESMD112L2YXA M20 A C20 A 20 A 4 (4) 12

ESMD152L2YXA M25 A C25 A 25 A 6 (4) 12

ESMD222L2YXA M32 A C32 A 30 A 4 10

3/PE

ESMD371L2YXA ... ESMD751L2YXA

ESMD371L4TXA ... ESMD222L4TXA M10 A C10 A 10 A 2.5 14

ESMD112L2YXA, ESMD152L2YXA

ESMD302L4TXA M16 A C16 A 12 A 2.5 14

ESMD222L2YXA M16 A C16 A 15 A 2.5 12

ESMD402L4TXA M16 A C16 A 15 A 2.5 14

ESMD302L2TXA

ESMD552L4TXA M20 A C20 A 20 A 4 (4) 12

ESMD402L2TXA

ESMD752L4TXA M25 A C25 A 25 A 6 (4) 10

ESMD552L2TXA

ESMD113L4TXA M40 A C40 A 35 A 6 8

ESMD752L2TXA

ESMD153L4TXA M50 A C50 A 45 A 10 8

ESMD183L4TXA M63 A C63 A 60 A 16 6

ESMD113L2TXA

ESMD223L4TXA M80 A C80 A 70 A 16 6

ESMD153L2TXA M100 A C100 A 90 A 16 4

(1) Observe the applicable local regulations.

(2) Pulse-current or universal-current sensitive earth leakage circuit breaker.

(3) UL Class CC or T fast-acting current-limiting type fuses, 200,000 AIC, required. Bussman KTK-R, JJN, JJS or equivalent.

(4) Connection without end ferrules or with attached pin end connectors.

(5) Installations with high fault current due to large supply mains may require a type D circuit breaker.

(6) Thermomagnetic type breakers preferred.

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