Lenze L-force 8400 Series Manual de usuario

EDS84ASC552

.Q+ó

Ä.Q+óä

Hardware Manual

8400 0.25 ... 45 kW



E84Axxxx StateLine C/HighLine C/TopLine C

Frequency inverter 8400

L-force Drives

Translation

0Fig. 0Tab. 0

Contents i

3

EDS84ASC552 EN 10.0

1 About this documentation 8..................................................

1.1 Document history 8....................................................

1.2 Conventions used 9....................................................

1.3 Terms and abbreviations used 10..........................................

1.4 Notes used 11..........................................................

2 Safety instructions 12.........................................................

2.1 General safety and application notes for Lenze controllers 12..................

2.2 General safety and application instructions for Lenze motors 15................

2.3 Residual hazards 18.....................................................

3 Product description 19........................................................

3.1 Device features 19......................................................

3.2 Overview of standard devices 20..........................................

3.3 Overview of control terminals 23..........................................

3.4 Identification 25........................................................

3.5 Product key 26........................................................

4 Technical data 27............................................................

4.1 General data and operating conditions 27.................................

4.2 Rated data 33..........................................................

4.2.1 Overview 33....................................................

4.2.2 Operation at rated mains voltage 230 V 36..........................

4.2.3 Operation at rated mains voltage 400 V 40..........................

4.2.4 Operation at a rated mains voltage of 500 V 47......................

4.2.5 Operation with increased power at a 230 V mains 54..................

4.2.6 Operation with increased power at a 400 V mains 57..................

4.2.7 Operation with increased power at a 500 V mains 62..................

4.3 Current characteristics 67................................................

4.4 Overcurrent operation 71................................................

4.5 Terminal description 73..................................................

4.5.1 Overview 73....................................................

4.6 StateLine C control terminals 77...........................................

4.6.1 External supply voltage 24 V 77....................................

4.6.2 Analog inputs 78................................................

4.6.3 Analog outputs 78...............................................

4.6.4 Digital inputs 79................................................

4.6.5 Digital outputs 79...............................................

4.6.6 Connection of relay output 79.....................................

Contentsi

4EDS84ASC552 EN 10.0

4.7 HighLine C control terminals 80...........................................

4.7.1 External supply voltage 24 V 80....................................

4.7.2 Analog inputs 81................................................

4.7.3 Analog outputs 81...............................................

4.7.4 Digital inputs 82................................................

4.7.5 Digital outputs 82...............................................

4.7.6 Connection of relay output 82.....................................

4.7.7 Motor holding brake connection 83................................

4.8 TopLine C control terminals 84............................................

4.8.1 Axis bus 84.....................................................

4.8.2 Multi-encoder connection 85......................................

4.8.3 Resolver connection 87...........................................

5 Mechanical installation 88.....................................................

5.1 Important notes 88......................................................

5.2 Standard devices in a power range of 0.25 ... 3 kW 89.........................

5.2.1 Assembly in built-in technique (standard) 89........................

5.2.2 Assembly in push-through technique (thermal separation) 98..........

5.2.3 Mounting in ”cold plate” technique 103..............................

5.3 Standard devices in the power range 3 ... 22 kW 112...........................

5.3.1 Assembly in built-in technique (standard) 112........................

5.3.2 Assembly in push-through technique (thermal separation) 121..........

5.3.3 Mounting in ”cold plate” technique 129..............................

5.4 Standard devices in a power range of 30 ... 45 kW 138..........................

5.4.1 Assembly in built-in technique (standard) 138........................

5.4.2 Mounting in ”cold plate” technique 148..............................

6 Electrical installation 153.......................................................

6.1 Important notes 153......................................................

6.1.1 Electrical isolation 157............................................

6.1.2 Device protection 158.............................................

6.1.3 Maximum motor cable length 159..................................

6.1.4 Motor protection 159.............................................

6.1.5 Interaction with compensation equipment 159.......................

6.1.6 Safety instructions for the installation according to UL or UR 160........

6.1.7 Safety instructions for the installation according to UL or UR 164........

Contents i

5

EDS84ASC552 EN 10.0

6.2 Installation according to EMC (installation of a CE-typical drive system) 168.......

6.2.1 Shielding 168....................................................

6.2.2 Mains connection, DC supply 170...................................

6.2.3 Motor cable 171..................................................

6.2.4 Control cables 172................................................

6.2.5 Installation in the control cabinet 173...............................

6.2.6 Wiring outside of the control cabinet 175............................

6.2.7 Detecting and eliminating EMC interferences 177.....................

6.3 Devices in the power range 0.25 ... 2.2 kW (1/N/PE AC 230 V) 178................

6.3.1 Example circuits 178..............................................

6.3.2 Terminal assignment of the power connections 182...................

6.4 Devices in the power range 0.37 ... 22 kW (3/PE AC 400 V) 189...................

6.4.1 Example circuits 189..............................................

6.4.2 Terminal assignment of the power connections 192...................

6.5 Devices in a power range of 30 ... 45 kW (3/PE AC 400 V) 201....................

6.5.1 Example circuits 201..............................................

6.5.2 Terminal assignment of the power connections 202...................

6.6 Common control terminals 211.............................................

6.6.1 Important notes 211..............................................

6.6.2 System bus connection (CANopen) 215..............................

6.6.3 Connection of relay output 221.....................................

6.6.4 Diagnostics 223..................................................

6.7 StateLine C control terminals 224...........................................

6.7.1 External supply voltage 24 V 224....................................

6.7.2 Analog inputs and outputs 225.....................................

6.7.3 Digital inputs and outputs 228.....................................

6.8 HighLine C control terminals 230...........................................

6.8.1 External supply voltage 24 V 230....................................

6.8.2 Analog inputs and outputs 232.....................................

6.8.3 Digital inputs and outputs 235.....................................

6.8.4 Motor holding brake connection 238................................

6.9 TopLine C control terminals 239............................................

6.9.1 Resolver connection 239...........................................

6.9.2 Encoder connection 240...........................................

6.9.3 Axis bus 241.....................................................

7 Commissioning 243...........................................................

7.1 Before switching on 243..................................................

7.2 Quick commissioning 246.................................................

7.2.1 Keypad control 247...............................................

7.2.2 Terminal control 249..............................................

Contentsi

6EDS84ASC552 EN 10.0

8 Braking operation 251.........................................................

8.1 Braking operation without additional measures 251...........................

8.2 Braking operation with external brake resistor 252............................

8.2.1 Operation at rated mains voltage 230 V 252..........................

8.2.2 Operation at rated mains voltage 400 V 253..........................

8.2.3 Operation at a rated mains voltage of 500 V 254......................

8.2.4 Selection of the brake resistors 255..................................

8.2.5 Rating for Lenze brake resistors 256.................................

8.2.6 Wiring of brake resistor 258........................................

8.3 Operation with spring-applied brake 260....................................

8.3.1 Introduction 260.................................................

8.3.2 Rated data 262..................................................

8.3.3 Wiring 264......................................................

9Diagnostics 267...............................................................

9.1 Display of operating data, diagnostics 267...................................

9.1.1 Status display via controller LEDs 267................................

9.1.2 Drive diagnostics via keypad 270...................................

10 Safety engineering 272........................................................

10.1 Introduction 272.........................................................

10.2 Important notes 273......................................................

10.2.1 Hazard and risk analysis 274.......................................

10.2.2 Standards 274...................................................

10.2.3 Mission time 275.................................................

10.3 Acceptance 276..........................................................

10.3.1 Description 276..................................................

10.3.2 Periodic inspections 276...........................................

10.4 Basics for safety sensors 277...............................................

10.5 Operating mode 278......................................................

10.6 Hardware revision 280....................................................

10.7 Technical data 281.......................................................

10.8 Electrical installation 285..................................................

10.9 Certification 287.........................................................

11 Accessories (overview) 288.....................................................

11.1 Overview 288............................................................

11.2 Mains chokes 289........................................................

11.3 RFI filter/mains filter 291..................................................

11.4 Sinusoidal filters 293.....................................................

11.5 External brake resistors 294...............................................

Contents i

7

EDS84ASC552 EN 10.0

11.6 Memory module 295.....................................................

11.6.1 E84AYM10S 295..................................................

11.7 Communication modules 296..............................................

11.8 Keypad 297.............................................................

11.9 Power supply units 298...................................................

11.10 Terminals (replacement) 299...............................................

11.11 EMC accessories 301......................................................

11.12 Accessories for applications with digital frequency 304........................

12 Appendix 305................................................................

12.1 Total index 305..........................................................

About this documentation

Document history



8EDS84ASC552 EN 10.0

1 About this documentation

Contents

The hardware manual provides the complete information on the application as directed of

the 8400 controllers of the StateLine C, HighLine C, and TopLine C versions.

Validity

Type Type designation from hardware

version

from software version

8400 StateLine C E84AVSCxxxxx VA 01.00

8400 HighLine C E84AVHCxxxxx VA 01.00

8400 TopLine C E84AVTCxxxxx VA 01.00

Target group

This Hardware Manual is intended for all persons who design, install, commission, and

adjust controllers of the 8400 Inverter Drives product range.

Tip!

Information and tools concerning the Lenze products can be found in the

download area under

www.lenze.com

1.1 Document history

Material number Version Description

.Q+ó 10.0 01/2015 TD15 complemented: Conformity EAC

corrected: Error, data according to UL

13457188 9.1 03/2014 TD14 Information on safety engineering: HW revision 2A

13418876 9.0 12/2012 TD15 Error corrections

13394172 8.1 11/2011 TD14 Changed dimension sheets

Error corrections

13385308 7.1 08/2011 TD14 Error corrections

13353079 7.0 11/2010 TD03 added:

Devices of size 7 (30 ... 45 kW)

Devices of the TopLine version

Error corrections

13321942 6.0 12/2009 TD03 Supplemented by devices of device size 6

(18.5 ... 22kW)

Error corrections

13296844 5.0 04/2009 TD03 Supplemented by push-through and cold plate

techniquefordevicesofdevicesize5

13277975 4.0 11/2008 TD03 Supplemented by devices of device size 5 (7 ... 15kW)

13261567 3.0 07/2008 TD03 Supplemented by devices in the HighLine version

13255657 2.1 06/2008 TD03 Supplements to the chapter ”Electrical installation”

13252301 2.0 04/2008 TD03 Complete revision

13234980 1.0 10/2007 TD15 First edition

About this documentation

Conventions used

9

EDS84ASC552 EN 10.0

1.2 Conventions used

This documentation uses the following conventions to distinguish between different

types of information:

Spelling of numbers

Decimal separator Point In general, the decimal point is used.

For instance: 1234.56

Warnings

UL warnings GiveninEnglishandFrench

UR warnings 

Text

Program name »« PC software

For example: »Engineer«, »Global Drive

Control« (GDC)

Icons

Page reference Reference to another page with additional

information

For instance: 16=seepage16

Documentation reference Reference to another documentation with

additional information

For example: EDKxxx = see

documentation EDKxxx

About this documentation

Terms and abbreviations used



10 EDS84ASC552 EN 10.0

1.3 Terms and abbreviations used

Term Meaning

Device size Used as generic term for a group of devices which have the same dimensions

(depth, height and width) but different power ratings.

Standard device Used as generic term when actions and features are described which are very

similar or the same for different versions or device sizes, e.g.

mechanical installation or

power terminals

Abbreviation Meaning

Cat. Category according to EN ISO 13849-1

OSSD Output Signal Switching Device, tested signal output

PWM Pulse width modulation

SIL Safety Integrity Level according to IEC 61508

SU Safety Unit

OFF state Signal status of the safety sensors when safety sensors are activated or respond

ON state Signal status of the safety sensors during normal operation

STO SafeTorqueOff

Former designation: safe standstill

Otros manuales para L-force 8400 Series

Este manual sirve para los siguientes modelos

Tabla de contenidos

Otros manuales de Accionamiento de CC de Lenze

Lenze

Lenze 8400 protec StateLine mit SO10 Manual de usuario

Lenze

Lenze L-force 9400 Manual de usuario

Lenze

Lenze L-force EYF Series Manual de usuario

Lenze

Lenze 931M Series Manual de usuario

Lenze

Lenze 8400 protec Manual de usuario

Lenze

Lenze L-force Drives E94ASHE Series Manual de usuario

Lenze

Lenze EWS Series Manual de usuario

Lenze

Lenze 9300 vector Series Manual de usuario

Lenze

Lenze 8600 series Manual de usuario

Lenze

Lenze L-force Manual de usuario

Lenze

Lenze EWS0077 Manual de usuario

Lenze

Lenze Global Drive 9300 Servo PLC Series Manual de usuario

Lenze

Lenze Global Drive 8200 vector Manual de usuario

Lenze

Lenze L-force 8400 HighLine C Push Through Series Manual de usuario

Lenze

Lenze 8210 HVAC Series Manual de usuario

Lenze

Lenze i510 Series Guía

Lenze

Lenze 8200 vector Manual de usuario

Lenze

Lenze 8400 protec Series Manual de usuario

Lenze

Lenze E84AVTCE TopLine C Series Manual de usuario

Lenze

Lenze 8200 motec Manual de usuario

Lenze

Lenze 8200 motec Manual de usuario

Lenze

Lenze 8400 BaseLine C Manual de usuario

Lenze

Lenze 8200 vector series Manual de usuario

Lenze

Lenze E82MV551 4B Manual de usuario

Manuales populares de Accionamiento de CC de otras marcas

Vincent Associates

Vincent Associates UNIBLITZ ED12DSS Manual de usuario

EKSMA OPTICS

EKSMA OPTICS DQ-100-4 Manual de lista de piezas

Chamberlain Garog

Chamberlain Garog D Series Manual de usuario

Parker

Parker PDS Series Manual de usuario

Festo

Festo DGC G Series Guía de configuración

Binks

Binks QS-5012-1-CE Manual de usuario

Danfoss

Danfoss VLT 2800 Series Hoja de especificaciones

ABB

ABB ACQ580-01 Series Manual de instalación

YASKAWA

YASKAWA CANopen SI-S3 Manual de usuario

GE D20A6 Manual de usuario

Unex

Unex MC-D-250-1000-050W-TW Manual de usuario

Geckodrive

Geckodrive G213V Manual de usuario

ABB

ABB RSYC-01 Manual de usuario

Rockwell Automation

Rockwell Automation PowerFlex 700S Manual del propietario

WEG

WEG DeviceNet CFW500 Manual de usuario

Siemens

Siemens SINAMICS G Hoja de datos

Siemens

Siemens SINAMICS SM150 6SL3815-7NP41-0AA1 Instrucciones de funcionamiento

SOMFY

SOMFY JR RU 30 Manual de usuario