Lenze 8200 vector Manual de usuario

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Instra

EDH8200UE

00406193

Manual

=Global Drive

Frequency inverters 8200

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This Manual is valid for 82XX controllers as of version:

33.820X- E- 1x. 1x (8201 - 8204)

33.8202- E- 1x. 1x -V002 Reducedassemblydepth(8202)

33.821X- E- 0x. 1x (8211 - 8218)

33.821X- E- 1x. 2x (8211 - 8218)

33.821X- C- 1x. 2x -V003 Coldplate (8215 - 8218)

33.821X- E- 3a. 3x -V020 HVAC (8211 - 8218)

33.822X- E- 0x. 0x (8221 - 8227)

33.822X- C- 1x. 2x -V003 Coldplate (8221 - 8222)

33.822X- E- 3a. 3x -V020 HVAC (8221 - 8227)

33.824X- E- 1x. 1x (8241 - 8246)

33.824X- C- 1x. 1x -V003 Coldplate (8241 - 8246)

33.824X- E- 3a. 3x -V020 HVAC (8241 - 8246)

Type

Design:

B = Module

C=Coldplate

E = Built-in unit IP20

Hardware version and index

Software version and index

Variant

Explanation

revised

Edition of: 01/1999

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Contents of the Manual

Part Contents Material

number Edition of Note

ATable of contents

Preface and general information

Safety information

406181 01/99

BTechnical data

Installation 406182 01/99

CCommissioning

Duringoperation 406183 01/99

DConfiguration 406184 01/99

D1 Code table for series “Standard” 406185 01/99

D2 Code table for series “HVAC” 406186 01/99

ETroubleshooting and

fault elimination

Maintenance

406187 01/99

FNetwork of several drives 406188 01/99

399907 02/98 Operating Instructions for regenerative power supply

unit 9340

GApplication of brake units 393658 12/96 Operating Instructions for brake unit 8250

394036 01/97 Operating Instructions for brake unit 9350

HAutomation 404788 11/98 Operating Instructions for fieldbus module 2102

393434 12/96 Operating Instructions for fieldbus module 2111

394179 01/97 Operating Instructions for fieldbus module 2131

402381 06/98 Operating Instructions for fieldbus module 2171/2172

391883 08/96 Operating Instructions PTC input module 8274

391882 08/96 OperatingInstructionsI/O module 8275

402956 11/96 Flyer: PC software Global Drive Control

IAccessoriesandmotors 406189 01/99 Overview

403236 12/96 Catalog: Frequencyinverter8200

401950 11/96 Flyer: Three-phase AC motors

KSelection help

Application examples 406190 01/99

LSignal-flow charts 406191 01/99

MGlossary

Table of keywords 406192 01/99

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C ontrolTerm inals

UVW

39 E1 28 20

K12

K14 K11

8762

K24

UVW

L1 L2 L3

+U G -U G

T1 T2

E4 K22 K21

PRG

STP

RUN

PAR2 0VLVIM AXDBTEM P

PAR1

LO A D

SET

Typ

Id .-N R

F e rt.-N r

S erien-N r.

Eingang1

Eingang2

Lenze

Po stfach 101352 ,31763 H A M E LN

M ains-/M otorconnection

820X/821X

822X/824X

M ains connection and

D C connection

D etachable operating m odule,

as alternative

Fieldbus

C ontrolterm inals

M otorconnection

Screen connection

Screen-sheetm otorcables

Screen-sheetcontrolconnections

Screen-sheetm ains connection

INTERBUS

Therm al-contactconnection

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Contents

8200SHB0199 i

Part A

1 Preface and general information 1-1...............................

1.1 How to use this Manual 1-1...........................................

1.1.1 Terminology used 1-1.......................................

1.2 Scope of delivery 1-1................................................

1.3 Legalregulations 1-3................................................

1.4 EC Directives/Declarationof Conformity 1-4................................

1.4.1 What is the purpose of EC directives? 1-4.........................

1.4.2 What does the CE mark imply? 1-4.............................

1.4.3 EC Low-Voltage Directive 1-5.................................

1.4.4 EC Directive Electromagnetic Compatibility 1-7.....................

1.4.5 EC MachineryDirective 1-11...................................

2 Safety information 2-1..........................................

2.1 Generalsafetyinformation 2-1.........................................

2.2 Layout of the safety information 2-2.....................................

2.3 Residualhazards 2-2................................................

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Contents

8200SHB0199ii

Part B

3 Technical data 3-1.............................................

3.1 Overview of types 3-1...............................................

3.2 Features 3-2......................................................

3.3 General data/application conditions 3-4...................................

3.4 Rated data (Operation with 150 %overload) 3-5.............................

3.4.1 Types 8201 to8204 3-5.....................................

3.4.2 Types 8211 to8214 3-6.....................................

3.4.3 Types 8215 to8218 3-8.....................................

3.4.4 Types 8221 to8224 3-10.....................................

3.4.5 Types 8225 to8227 3-12.....................................

3.4.6 Types 8241 to8243 3-14.....................................

3.4.7 Types 8244 to8246 3-16.....................................

3.5 Rated data (Operation with 120 %overload) 3-18.............................

3.5.1 Operating conditions 3-18.....................................

3.5.2 Types 821X 3-18...........................................

3.5.3 Types 822X 3-19...........................................

3.5.4 Types 824X 3-20...........................................

3.6 Fusesandcable cross-sections 3-21.....................................

3.6.1 Operation of controllers in UL-approved systems 3-21.................

3.6.1.1 Protection of the motor cables 3-21...................

3.6.2 Single driveswith150 %overload 3-22...........................

3.6.3 Single driveswith120 %overload 3-23...........................

3.7 Analog plug-in module 8279IB 3-24......................................

3.7.1 Features 3-24.............................................

3.8 Dimensions 3-25....................................................

3.8.1 Analog plug-in module 3-25...................................

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Contents

8200SHB0199 iii

4 Installation 4-1................................................

4.1 Mechanical installation 4-1............................................

4.1.1 Important notes 4-1........................................

4.1.2 Standard assembly with fixing rails or fixing brackets 4-3..............

4.1.2.1 Types 8201 to8204 4-3..........................

4.1.2.2 Type 8202-V002 (reducedassemblydepth) 4-3..........

4.1.2.3 Types 8211 to8214 4-4..........................

4.1.2.4 Types 8215 to8218 4-5..........................

4.1.2.5 Types 8221 to8227 4-6..........................

4.1.2.6 Types 8241 to8246 4-7..........................

4.1.3 DIN-rail assembly 4-8.......................................

4.1.3.1 Types 8201 to8204 4-8..........................

4.1.3.2 Types 8211 to8214 4-9..........................

4.1.4 Assembly with thermally separated power stage

(”push-through technique”) 4-10................................

4.1.4.1 Types 8215 to8218 4-11..........................

4.1.4.2 Types 8221 to8227 4-12..........................

4.1.4.3 Types 8241 to8246 4-13..........................

4.1.5 Assemblyof the variant 82XX-V003 ”coldplate” 4-14.................

4.1.5.1 General 4-14...................................

4.1.5.2 Demandsonthe cooler 4-15........................

4.1.5.3 Thermal performance of the system 4-16...............

4.1.5.4 Assemblypreparations 4-17........................

4.1.5.5 Assemblyof 821X-C-V003 4-18.....................

4.1.5.6 Assemblyof 822X-C-V003 4-21.....................

4.1.5.7 Assemblyof 824X-C-V003 4-22.....................

4.1.6 Assemblywithmains filter 4-23.................................

4.1.7 Assembly of the analog plug-in module 8279IB 4-24..................

4.2 Electrical installation 4-25.............................................

4.2.1 Operator’ssafety 4-25.......................................

4.2.2 Protection of the controllers 4-26...............................

4.2.3 Motor protection 4-26.......................................

4.2.4 Mains types/mains conditions 4-27..............................

4.2.5 Combination with compensation equipment 4-27.....................

4.2.6 Specification of the cables used 4-27.............................

4.2.7 Power connections 4-28......................................

4.2.7.1 Mains connection 4-28............................

4.2.7.2 Motor connection 4-29............................

4.2.7.3 Connection of a brake unit 4-34......................

4.2.7.4 Connection plan 820X 4-35.........................

4.2.7.5 Connection plan 821X 4-36.........................

4.2.7.6 Connection plan 822X/824X 4-37....................

4.2.8 Control connections 4-38.....................................

4.2.8.1 Control cables 4-38..............................

4.2.8.2 Assignment of the control terminals 4-38...............

4.2.8.3 Connection diagrams 4-41.........................

4.2.8.4 Connection diagrams: Analog plug-in module 4-42........

4.3 Installation of a CE-typical drive system 4-43................................

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Contents

8200SHB0199iv

Part C

5 Commissioning 5-1............................................

5.1 Before switching on 5-1..............................................

5.2 Short commissioning (factory setting) 5-2..................................

5.2.1 Switch-on sequence 5-2.....................................

5.2.2 Factory setting of the most important drive parameters 5-2............

5.3 Adapt machine data 5-3..............................................

5.3.1 Determine speed range (fdmin, fdmax) 5-3........................

5.3.2 Settingof accelerationanddecelerationtimes(Tir, Tif) 5-4.............

5.3.3 Setting of current limit values (Imax limits) 5-5......................

5.4 Optimisation of the operating behaviour 5-6................................

5.4.1 Select control mode 5-6.....................................

5.4.2 Optimising operating modes 5-8...............................

5.4.2.1 Optimising motor-current control (C014 = -4-) 5-8.......

5.4.2.2 Optimise V/f-characteristic control with auto boost

(C014 = -0-/-1-) 5-10............................

5.4.2.3 Optimise V/f-characteristic control with constant Vmin boost

(C014 = -2-/-3-) 5-12............................

5.4.2.4 Normalisation of an application datum 5-15.............

5.4.3 Operation with PID controller 5-16...............................

5.5 Application examples for PID controllers 5-18................................

5.5.1 Pump application with pressure control 5-18........................

5.5.2 Pump application with level control 5-21...........................

5.5.3 Dancer-position control (line drive) 5-23...........................

5.5.4 Air conditioning system 5-26...................................

6 During operation 6-1...........................................

6.1 Operating information 6-1............................................

6.1.1 General 6-1..............................................

6.1.2 822X/824X 6-2...........................................

6.1.3 8218-V003 6-2...........................................

6.2 Display of the controller status 6-2......................................

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Contents

8200SHB0199 v

Part D

7 Configuration 7-1..............................................

7.1 8201BBoperatingmodule 7-2.........................................

7.2 Structure of the operating program 7-4...................................

7.2.1 Operating level 7-4........................................

7.2.2 Code level 7-4............................................

7.2.3 Parameterlevel 7-5........................................

7.3 Change and store parameters 7-5.......................................

7.3.1 Change andstore parameterswiththe 8201BB operating module 7-6.....

7.3.2 Change and store parameters with fieldbus modules. 7-8..............

7.3.3 Dynamic parameter change 7-8...............................

7.4 Operating functions 7-9..............................................

7.4.1 Operating mode 7-9........................................

7.4.2 Working with parameter sets 7-10...............................

7.4.3 Change parameter set via DC-bus voltage 7-12.....................

7.4.3.1 AC-motorbrakingbymeansofparameterset changeover 7-12

7.4.3.2 Automatic parameter set changeover for controlled

deceleration in the event of mains failure 7-13...........

7.5 Control functions 7-15................................................

7.5.1 Speed range (fdmin, fdmax) 7-15...............................

7.5.2 Accelerationanddecelerationtimes Tir, Tif 7-16.....................

7.5.3 Current limit values (Imax limit values) 7-17........................

7.5.4 Current limitation controller (Imax controller) 7-18....................

7.5.5 Control mode 7-19.........................................

7.5.6 V/f characteristic 7-22.......................................

7.5.6.1 V/f-rated frequencyfdr 7-22........................

7.5.6.2 Vminsetting 7-24................................

7.5.7 Configuration 7-26..........................................

7.5.8 Motor data detection 7-27....................................

7.5.9 Running optimisation 7-28....................................

7.5.9.1 Slipcompensation 7-28...........................

7.5.9.2 Chopper frequency 7-29...........................

7.5.9.3 Oscillation damping 7-31..........................

7.5.9.4 Ramp function generator S-shape 7-32................

7.5.9.5 Skipfrequencies 7-33.............................

7.5.10 PIDcontrolleras processcontroller 7-34..........................

7.5.10.1 Reset integral component and influence 7-38............

7.5.10.2 Setpoint selection for the process controller 7-38..........

7.5.10.3 Frequency precontrol 7-39.........................

7.5.10.4 Frequencysettingrange 7-39.......................

7.5.11 Setpoint input 7-40.........................................

7.5.11.1 Analog setpoint input 7-40.........................

7.5.11.2 Setpoint input using the keypad 7-42..................

7.5.11.3 Setpoint input via JOG frequencies 7-43................

7.5.11.4 Setpoint input via function ”Motor potentiometer” 7-44......

7.5.11.5 Setpoint input via of the function ”Motor potentiometer in

combination with JOG value” 7-46....................

7.5.11.6 Setpoint sum 7-47...............................

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