Lang 136S-M Manual

Star Manufacturing International 10 Sunnen Drive St. Louis, MO.63143-3800

Part Number: 2M-W354 Ph: 314-781-2777 Fax: 314-781-2714

Rev.B WWW.STAR-MFG.COM May 31, 2007

Installation,

Operation, and

Maintenance Instructions

Electric/Seletronic Griddle-Marine

Models:

124S-M 136S-M

148S-M 160S-M

172S-M

NOTICE

THIS SUPPLEMENT IS FOR MARINE INSTALLED

EQUIPMENT ONLY.

THIS EQUIPMENT IS APPROVED FOR INSTALLATION

ONLY ON VESSELS GREATER THAN 65 FEET IN LENGTH,

IN ACCORDANCE WITH USCG REGULATIONS IN TITLE 46

CFR 110-113.

ANY WIRING USED IN THE INSTALLATION OF THIS

APPLIANCE MUST BE STRANDED COPPER.

Safety

CAUTION: THE GRIDDLE IS EXTREMELY HEAVY. FOR SAFE

HANDLING, INSTALLER SHOULD OBTAIN HELP AS

NEEDED, OR EMPLOY APPROPRIATE MATERIALS

HANDLING EQUIPMENT (SUCH AS A FORKLIFT,

DOLLY, OR PALLET JACK) TO REMOVE THE UNIT

FROM THE SKID AND MOVE IT TO THE PLACE OF

INSTALLATION.

CAUTION: ANY STAND, COUNTER OR OTHER DEVICE ON

WHICH GRIDDLE WILL BE LOCATED MUST BE

DESIGNED TO SUPPORT THE WEIGHT OF THE

GRIDDLE.

CAUTION: SHIPPING STRAPS ARE UNDER TENSION AND CAN

SNAP BACK WHEN CUT.

DANGER: THIS APPLIANCE MUST BE GROUNDED AT THE

TERMINAL PROVIDED. FAILURE TO GROUND THE

APPLIANCE COULD RESULT IN ELECTROCUTION

AND DEATH.

WARNING: INSTALLATION OF THE UNIT MUST BE DONE BY

PERSONNEL QUALIFIED TO WORK WITH

ELECTRICITY. IMPROPER INSTALLATION CAN

CAUSE INJURY TO PERSONNEL AND/OR DAMAGE

TO EQUIPMENT. UNIT MUST BE INSTALLED IN

ACCORDANCE WITH ALL APPLICABLE CODES.

NOTICE: The data plate is on top of the control box. The

griddle voltage, wattage, serial number, wire size,

and clearance specifications are on the data plate.

This information should be carefully read and

understood before proceeding with the installation.

NOTICE: The installation of any components such as a vent

hood, grease extractors, fire extinguisher systems,

must conform to their applicable National, State and

locally recognized installation standards.

NOTICE: During the first few hours of operation you may

notice a small amount of smoke coming off the unit,

and a faint odor from the smoke. This is normal for a

new griddle and will disappear after the first few

hours of use.

CAUTION: ALWAYS KEEP THE AREA NEAR THE APPLIANCE

FREE FROM COMBUSTIBLE MATERIALS.

CAUTION: KEEP FLOOR IN FRONT OF EQUIPMENT CLEAN

AND DRY. IF SPILLS OCCUR, CLEAN IMMEDIATELY,

TO AVOID THE DANGER OF SLIPS OR FALLS.

WARNING: KEEP WATER AND SOLUTIONS OUT OF

CONTROLS. NEVER SPRAY OR HOSE

CONTROL CONSOLE, ELECTRICAL

CONNECTIONS, ETC.

CAUTION: MOST CLEANERS ARE HARMFUL TO THE SKIN, EYES,

MUCOUS MEMBRANES AND CLOTHING.

PRECAUTIONS SHOULD BE TAKEN TO WEAR RUBBER

GLOVES, GOGGLES OR FACE SHIELD AND

PROTECTIVE CLOTHING. CAREFULLY READ THE

WARNING AND FOLLOW THE DIRECTIONS ON THE

LABEL OF THE CLEANER TO BE USED.

NOTICE: Service on this or any other Lang appliance must be

performed by qualified personnel only. Consult your

Lang Authorized Service Agent Directory. You can call

our toll free number 1-800-807-9054 or visit our website

WWW.STAR-MFG.COM for the service agent nearest you.

WARNING: BOTH HIGH AND LOW VOLTAGES ARE PRESENT

INSIDE THIS APPLIANCE WHEN THE UNIT IS

PLUGGED/WIRED INTO A LIVE RECEPTACLE. BEFORE

REPLACING ANY PARTS, DISCONNECT THE UNIT

FROM THE ELECTRIC POWER SUPPLY.

CAUTION:USE OF ANY REPLACEMENT PARTS OTHER THAN

THOSE SUPPLIED BY LANG OR THEIR AUTHORIZED

DISTRIBUTORS CAN CAUSE BODILY INJURY TO THE

OPERATOR AND DAMAGE TO THE EQUIPMENT AND

WILL VOID ALL WARRANTIES.

Table of Contents

1. Notice...................................................................... 2

2. Precautions/Information.......................................... 3

3. Table Of Contents................................................... 5

4. Equipment Description............................................ 6

5. Unpacking ............................................................... 7

6. Installation............................................................... 8

7. Initial Start-Up ......................................................... 10

8. Operation ................................................................ 11

9. Cleaning.................................................................. 12

10. Troubleshooting ...................................................... 13 -14

11. Parts List ................................................................. 15 - 18

12. Wiring Diagram ....................................................... 19

13. Cruise Line Warranty .............................................. 20

Equipment Description

Exterior Construction

The griddle dimensions are 17". (43.18cm) High, 30" (76.20cm) deep,

and width depends on the actual model number.

The sides, bottom, and rear wall are constructed of double wall

stainless steel, which allows closer installation to combustible

surfaces.

The griddle surface is made of 1 in. thick, highly polished steel to

reduce hot and cold spots, recovery problems, warping, and ensure

even heat to the edges of the griddle.

Controls

Each twelve-inch section has its own temperature selector switch that

snaps into place to lock in any temperature from 175°F(79°C) to

450°F(232°C) in 25°increments.

Each twelve-inch section of the griddle is controlled by an area

sensitive RTD probe, which can sense and react to a temperature

change of +/- 4°F(-16°C).

Each twelve-inch section has a set of 6 kW elements for high

efficiency, quick recovery and outstanding performance

Technical

The Electric/Seletronic Marine Griddle operates on either 208/240V

or 480V. This must be specified when ordering.

Minimum clearances: 2” from side and back.

Unpacking

Receiving the Griddle

Upon receipt, check for freight damage, both visible and concealed. Visible damage should

be noted on the freight bill at the time of delivery and signed by the carrier's agent.

Concealed loss or damage means loss or damage which does not become apparent until

the merchandise has been unpacked. If concealed loss or damage is discovered upon

unpacking, make a written request for inspection by the carrier's agent within 15 days of

delivery. All packing material should be kept for inspection. Do not return damaged

merchandise to Star Manufacturing International. File your claim with the carrier.

Location

Prior to un-crating, move the griddle as near its intended location as practical. The crating

will help protect the unit from the physical damage normally associated with moving it

through hallways and doorways.

Un-crating

The griddle arrives assembled in a wood frame covered by a cardboard box and strapped to

a skid. Remove the cardboard cover, cut the straps and remove the wood frame.

CAUTION THE UNIT IS EXTREMELY HEAVY. FOR SAFE HANDLING, INSTALLER

SHOULD OBTAIN HELP AS NEEDED, OR EMPLOY APPROPRIATE

MATERIALS HANDLING EQUIPMENT (SUCH AS A FORKLIFT, DOLLY, OR

PALLET JACK) TO REMOVE THE UNIT FROM THE SKID AND MOVE IT TO

THE PLACE OF INSTALLATION.

CAUTION ANY STAND, COUNTER OR OTHER DEVICE ON WHICH UNIT WILL BE

LOCATED MUST BE DESIGNED TO SUPPORT THE WEIGHT OF THE UNIT.

CAUTION SHIPPING STRAPS ARE UNDER TENSION AND CAN SNAP BACK WHEN

CUT.

Remove griddle from skid and place in intended location.

Installation

DANGER THIS APPLIANCE MUST BE GROUNDED AT THE TERMINAL

PROVIDED. FAILURE TO GROUND THE APPLIANCE COULD

RESULT IN ELECTROCUTION AND DEATH.

WARNING INSTALLATION OF THE UNIT MUST BE DONE BY

PERSONNEL QUALIFIED TO WORK WITH ELECTRICITY.

IMPROPER INSTALLATION CAN CAUSE INJURY TO

PERSONNEL AND/OR DAMAGE TO EQUIPMENT. UNIT MUST

BE INSTALLED IN ACCORDANCE WITH ALL APPLICABLE

CODES.

NOTICE The data plate is located behind the access panel located

between the grease drawer and the control box. The unit

voltage, wattage, serial number, wire size, and clearance

specifications are on the data plate. This information should

be carefully read and understood before proceeding with the

installation.

NOTICE The installation of any components such as a vent hood,

grease extractors, and/or fire extinguisher systems, must

conform to their applicable National, State and locally

recognized installation standards.

Leg Installation

Screw legs into the 3/8-16 weld nuts provided on the underside of the

griddle.

Place the griddle into its intended location.

For bolt down legs see illustration below for dimensions.

Stand Installation

Assemble the stand and place in its intended place.

For bolt down legs see illustration below for dimension.

Installation

Technical Data

NOMINAL AMPS PER LINE

THREE PHASE SINGLE PHASE

208 Volt 240 Volt 480 Volt

MODEL

NUMBER

TOTAL

L1 L2 L3 L1 L2 L3 L1 L2 L3

208V 240V

24” 12.0 50.0 28.8 28.8 43.3 25.0 25.0 21.7 12.5 12.5 57.7 50.0

36” 18.0 50.0 50.0 50.0 43.3 43.3 43.3 21.7 21.7 21.7 86.5 75.0

48” 24.0 75.0 75.0 50.0 65.0 65.0 43.3 32.5 32.5 21.7 115.5 100.0

#1 18.0 50.0 50.0 50.0 43.3 43.3 43.3 21.7 21.7 21.7 86.5 75.0

60” #2 12.0 50.0 28.8 28.8 43.3 25.0 25.0 21.7 12.5 12.5 57.7 50.0

#1 18.0 50.0 50.0 50.0 43.3 43.3 43.3 21.7 21.7 21.7 86.5 75.0

72” #2 18.0 50.0 50.0 50.0 43.3 43.3 43.3 21.7 21.7 21.7 86.5 75.0

PHASING BY WIRE

THREE PHASE SINGLE PHASE

MODEL

NUMBER LINE 1 LINE 2 LINE 3 LINE 1 LINE 2

24” 1,4 2 3 1,3 2,6

36” 1,4 2,5 3,6 1,3,5 2,4,6

48” 1,4,7 2,5,8 3,6,9 1,3,5,7 2,4,6,8

60” #1 1,4 2,5 3,6 1,3,5 2,4,6

60” #2 1,4 2 3 1,3 2,6

72” #1 1,4 2,5 3,6 1,3,5 2,4,6

72” #2 1,4 2,5 3,6 1,3,5 2,4,6

Electrical Connection

There is one power supply connection on the 24, 36, and 48-inch griddles. There are two power

supply connections on 60 and 72-inch griddles. Refer to the power supply chart below, for proper

power supply size.

There is (1) one 1 1/4-inch conduit knockout on 24, 36 and 48-inch griddles located at the rear of the

griddle, through the back and the bottom of the griddle body. There are (2) two 1 1/4-inch conduit

knockouts provided on the 60 and 72-inch griddles. Use a supply wire suitable for at least 194°F

(90°C).

This Selectronic-Marine griddle is shipped from the factory wired for 208/240 or 480 volts. The

208/240 griddle is a dual voltage design. Jumper wires on a terminal strip next to the main power

supply connection determine the griddle voltage. For a 208-volt power supply, leave the jumpers in

place. For a 240-volt power supply disconnect the jumpers as indicated on the tag on the terminal

strip. The 480-volt griddle can be operated on 480 volts only and must be specified when ordering.

Phasing

All griddles are shipped from the factory set up for a three-phase service. Please refer to the power

supply chart below for conversions to single-phase service.

Initial Start Up

NOTICE During the first few hours of operation you may notice a small

amount of smoke coming from the griddle surface, and a faint

odor from the smoke. This is normal for a new unit and will

disappear after the first few hours of use.

CAUTION ALWAYS KEEP THE AREA NEAR THE APPLIANCE FREE FROM

COMBUSTIBLE MATERIALS.

CAUTION KEEP FLOOR IN FRONT OF EQUIPMENT CLEAN AND DRY. IF

SPILLS OCCUR, CLEAN IMMEDIATELY, TO AVOID THE

DANGER OF SLIPS OR FALLS.

Pre-Power On

Before starting the griddle for the first time, clean the griddle body and

cooking surface.

Use a mild soap and water solution, then rinse with clear water and dry.

Turning the Power On

Set the main power switch, located at the far left of the control panel, to the

"ON" (up) position (there are two "ON" switches on 5' and 6' griddles).

Set each cooking section's power switch, located next to each temperature

dial, to the "ON" (up) position.

Set the temperature dials to 200°F (93°C).

Heat the griddle at 200°F (93°C) for 2 hours to evaporate any moisture that

may be in the elements.

After 2 hours at 200°F (93°C), turn the griddle temperature up to 350°F

(177°C) for 30 minutes.

After the griddle reaches 350°F (177°C) for 30 minutes, turn the griddle up

another 50°F (10°C) for another ½ hour and repeat this until the griddle is at

450°F (232°C) for 30 minutes.

The griddle may emit a small amount of smoke as the cooking surface

passes the 300°F (149°C) point. Do not be alarmed, the smoke is caused by

oils associated with the manufacturing process and will stop when the griddle

reaches 350°F (177°C).

Seasoning the Cooking Surface

The cooking surface must be "seasoned" in order to eliminate product

sticking during cooking.

To season, heat the griddle to 250°F (121°C).

Once at 250°F (121°C), coat the cooking surface with non-salted vegetable

oil.

Allow the griddle to stand at 250°F (121°C) until the cooking surface looks

dry then coat it again.

Heat the griddle to 350°F (177°C) and repeat the procedure.

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