Kolpin Outdoors FRONT-CONNECT PLOW MOUNT KIT Manual de usuario

FRONT-CONNECT PLOW

MOUNT KIT

FOR CAN-AM MAVERICK TRAIL/SPORT, COMMANDER

P/N 35-7020

ASSEMBLY / INSTALLATION MANUAL

Application

FRONT-CONNECT PLOW P SH FRAME NO. 35-0070

Before you begin, please read these instructions and check to be sure all parts and tools are accounted for.

The following instructions contain details required to install and service the contents of this kit.

INTRO

Thank you for purchasing Kolpin engineered products. With proper installation, usage, care, and maintenance, your

Kolpin product will last for years to come.

BEFORE YOU BEGIN

• Your Kolpin accessory is exclusively designed for your vehicle.

• Read and understand the entire installation manual, including all installation instructions, operating instructions,

safety warnings and guidelines before installing or operating your accessory. Failure to comply may result in damage

to the product and / or vehicle, and can lead to hazards up to and including death.

• Verify all parts and tools are accounted for. If parts are missing, do not return to the store. Call us for help,

Toll F ee 1-877-956- 5746

• Follow all steps correctly and in the sequence described.

• Keep these instructions for future reference or for informational requests.

• To facilitate installation, make sure that your vehicle is clean and free of debris.

• All directions referring to right and left are from the rider perspective when sitting on the machine.

ASSEMBLY TIME

Approximately 18 minutes

SAFETY INFORMATION

Please read and understand all Cautions, Notices, and Warnings in this manual before you begin. In order to protect you

and your ATV / TV, certain parts of the plow system and / or hardware are designed to fail when the equipment is over-

stressed.

Follow these guidelines to ensu e satisfacto y ope ation:

• Read this manual and your ATV / TV operators manual before use.

• Periodically check for wear and tightness of all fasteners. Replace or re-torque fasteners as necessary.

• Before first use, set plow in the furthest right or left angled position to check for interference with the vehicle.

• Operate with extreme caution on slopes and rough terrain. Be familiar with the area before you plow.

• Be aware of immovable objects that could be hidden in the area you are plowing.

• To avoid damage when pushing snow into a pile, reverse direction before raising the plow blade.

• Do not ram the plow blade into piles of snow.

• For best results, set the suspension preload of your ATV / TV to the stiffest setting.

• To reduce steering effort and increase mobility, set the air pressure of your tires to the maximum pressure

specification.

• The plow skids are adjustable. General skid setting is even with the plow wear bar bottom edge, higher settings

reduce the chance of rocks and gravel from being collected.

• To increase traction during plow operation, operators can try: Securing weight to the ATV / TV for additional tire

downforce, reducing tire air pressure, or installing tire chains.

REQUIRED SOLD SEPARATELY

Only parts for installation of the Plow Mounting Bracket Kit are included. For complete snow plow system

installation, additional items are required such as a plow push frame, vehicle plow mount, winch, and winch

mount. See www.Kolpin.com for products to complete your plow system.

TOOLS REQUIRED

• Safety Glasses

• Socket Set, Metric

• Torque Wrench

• Wrench Set, Metric

WARNING

TO AVOID SERIOUS INJURY OR DEATH:

1. DO NOT EXCEED 5 MPH (8 KMH) WITH BLADE INSTALLED

2. OPERATE WITH EXTREME CAUTION ON SLOPES, STEEP GRADES, AND ROUGH TERRAIN

3. ALLOW NO RIDERS ON BLADE OR ATV WHILE MOVING OR STATIONARY

4. KEEP BYSTANDERS AWAY FROM THE BLADE OR ATV WHILE MOVING OR STATIONARY

5. WHEN PUSHING HEAVY MATERIAL, DIRECTION CONTROL MAY BECOME DIFFICULT

6. BEFORE ADJUSTING BLADE: STOP ATV ENGINE; SET AND LOCK BRAKES; RAISE AND

LOCK BLADE

7. LOWER BLADE TO DOWN POSITION WHEN BLADE AND ATV ARE NOT IN USE

8. READ BLADE INSTRUCTION SHEETS AND ATV OWNER’S MANUAL

! !

KIT CONTENTS

Item Qty Pa t Desc iption Pa t Numbe

11Maverick Trail Mounting Bracket -

21Middle Nut Plate, Painted, M8-1.25 -

32Hex Flange Bolt, Zinc Plated, M10-1.5 x 95mm LG -

44Hex Flange Bolt, Zinc Plated, M8-1.25 x 30mm LG -

52Hex Flange Locknut, M8-1.25 -

62Hex Flange Locknut, M10-1.5 -

71Instruction Guide (not shown) -

INSTALLATION

INSTRUCTIONS

VEHICLE PREPARATION

GENERAL

1. Park vehicle on a flat surface.

2. Shift vehicle into park.

3. Turn key to OFF position and

remove key.

ACCESSORY INSTALLATION

4. Position mount plate (item #1) against bumper as

shown. Insert the long M10 bolts (item #3) through the

mounting plate rear holes and up through the frame

holes. Fasten using M10 locknut (item #6) on top side

of frame tubing. (See illustrations 1-1, 1-2 and 1-3).

Note, do not fully tighten hardware at this time.

5. Place the middle nut plate (item #2) on top side of front

skid plate, in front of gearcase, as shown. The nut plate

threaded holes will be aligned with the middle holes in

skid plate. Insert two of the M8 bolts through the middle

holes into the nut plate. (See illustrations 1-1,

1-2 and 1-4). Note, do not fully tighten

hardware at this time.

Ill. 1-1

Ill. 1-2

Ill. 1-3

Middle holes

Item #3

Rear holes

Frame tubing

Item #6

Item #1

FRONT

Top holes

Item #4

ACCESSORY

INSTALLATION

(continued)

6. Insert the remaining two

M8 bolts (item #4) through

the mount plate top holes

and through bumper as

shown. From the backside

of bumper, fasten using

M8 locknuts (item #5).

(See illustrations 1-1 and

1-5).

7. Tighten all hardware to

specifications.

RECEIVER OPERATION

Ill. 1-4

10MM FASTENER TORQUE:

34 ft. lbs. (46 Nm)

Ill. 1-5

8MM FASTENER TORQUE:

17 ft. lbs. (23 Nm)

Ill. 1-6

WARNING

Do not exceed maximum capacities. Exceeding

maximum capacities may result in receiver

failure, resulting in death, serious personal

injury, or serious damage to vehicle or

property.

Maximum Tongue Weight: 100 lbs (45 Kg)

Maximum Tow Weight: 1200 lbs (540 Kg)

Item #2

Item #4

Two Yea Limited Wa anty

For the period of two (2) years from the purchase date, Kolpin will replace for the original

purchaser, free of charge, any part or parts found upon examination by Kolpin to be

defective in material, workmanship, or both.

All transportation costs incurred submitting product to Kolpin for warranty consideration

must be borne by the purchaser. If Kolpin determines that the product must be returned to

the factory for credit, please call 1-877-956-5746 for a Return Merchandise Authorization

(RMA) number and shipping instructions.

This warranty does not apply to parts that have been damaged by accident, alteration,

abuse, improper maintenance, normal wear, or other causes beyond the

manufacturer’s control. In order to protect you and your ATV, certain parts of the plow

system and/or hardware are designed to fail when the equipment is over-stressed. Parts

that are lost due to loosening and improper maintenance are not covered under warranty.

This warranty does not cover removal or reinstallation labor fees of the plow system and

related components.

Peripheral products such as engines, electric motors, and actuators may carry an original

manufacturer’s warranty. Most hardware is general in nature and is easily obtained

locally. Be sure to replace with minimum metric class 8.8 specification.

Kolpin Outdoo s, Inc.

Telephone: (763)-478-5800

Toll F ee: (877)-956-5746

Fax Numbe : (800)-245-7569

www.kolpin.com

Email: custome se [email protected]

WARRANTY

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