Kohzu Precision MontBlanc KOSMOS Series Manual de usuario
User's Manual
operation
manual
Rev1.01
Read this manual before using this product.
Keep in a convenient place for future reference.
MontBlanc stage compliant
Stepping motor controller
Kohzu Precision Co.,Ltd.
KOSMOS series
Model: CRUX-D
1
Introduction
Thank you for purchasing our stage controller, “CRUX-D”.
In this document, information and operation method for the stepping motor controller, "CRUX-
D", are explained.
Read this manual carefully and understand the functions thoroughly before using "CRUX-D".
In addition, keep this document in a convenience place for future reference.
Symbols Identifications
In this document, noted items that should be followed to prevent danger to people
and damage to the device are divided as shown next.
Prohibited
This symbol indicates prohibited items. Do not conduct actions specified under this
symbol.
Warning (Caution)
This symbol indicates items that require warning (caution). If operation is conducted
ignoring noted contents, it may cause injury or physical damage.
Note/Remarks
This symbol indicates items to provide further understanding or useful information.
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2
Safety Precautions
Do not apply severe shock to the product and
avoid using in a place with vibration.
Do not use this device in places where there
is risk of liquid or chemical splashes.
Doing so may cause failure.
Use 100-240V AC (50/60Hz) as a power
supply.
*Confirm ratings of the power cable.
*Always earth FG (Frame Ground).
Do not use near large motors, high voltage
electric devices or devices that generate
strong magnetism.
Doing so may lead to malfunction.
Do not disassemble or modify the product.
Pay close attention when connecting the
motor driven stage or a motor other than
those specified by us.
When the controller's power supply is turned
ON, do not pull out or insert cables.
KOSM OS
KOSMOS
×
×
KOSM OS
×
KOSM O S
KOSMOS
？
KOSM OS
×
KOSMOS
×
S
N
KOSMOS
100-200V AC
！
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3
Introduction 1
Symbols Identifications 1
Safety Precautions 2
Table of Contents 3
1 Product Summary 4
1-1.Features of this Product 4
1-2.List of Functions 5
1-3.Attachments and Options 6
2 Installation and Preparation 8
2-1.Proceeding with Installation
and Preparation 8
2-2.Parts Name 9
2-3.Connecting Method 10
2-4.Rotary Switch for Communication Settings 11
3 Functions 12
3-1.Acceleration Patterns 12
3-2.Speed Setting 13
3-3.Driving Current 15
3-4.Setting No. of Divisions of Micro-Step 15
3-5.Emergency Stop Function 16
3-6.Origin Return Method 17
4 CRUX Handy Terminal 24
4-1.Description for INCOM Operation 24
4-2.List of Driving Patterns 24
5 Remote Control 25
5-1.Proceeding with Installation
and Preparation 25
5-2.Command List 25
5-3.Command Details 29
5-4.Simple Command Details 48
5-5.Error Code 57
5-6.System Settings 59
5-7.Installation Procedures of USB Driver 62
Specification 64
6-1.Specification 64
6-2.Connector 65
6-3.Input/Output Signal Interface 66
6-4.Dimensions 67
Maintenance and Service 68
7-1.Troubleshooting 68
7-2.Maintenance 70
7-3.Warranty and Service 71
7-4.Contacts
Ex Revision History 77
Table of Contents
4
1-1. Features of this Product
1 Product Summary
Providing advanced functions suited to the needs of customers at a low price, this
product offers excellent cost performance.
●Completely supports our motor drive precision stage <MontBlanc Series>.
●Micro-step motor driver with 250 divisions at maximum equipped as standard.
●Driving current can be selected from three options: 0.35A/phase, 0.75A/phase, or 1.4A/phase.
●Compact size.
●Supports rectangular and trapezoidal drives.
●10 kinds of settings can be set from the optional speed table.
●Origin return method selectable from 10 kinds (+ORG OFFSET).
●By using the “INCOM” (sold separately), it is possible to conduct debugging operations, such as
test operation and adjustment, without requiring a PC.
●Remote control is possible via USB communication/RS-232C communication.
●Control can be performed through the control software “Chamonix”. *Please use the latest version.
Chamonix is an original application developed by this company on the theme of intuitive operation.
Please download from our company's website.
http://www.kohzu.co.jp/
■Out of product scope
This product does not offer the following items.
・Driving of 2-phase stepping motor.
・Driving of motor with servo motor specifications. *1
・Reading of encoder signals.*1
・Ethernet communication.*1
・Multi-axis simultaneous control using multiple devices.*1
・Automatic operation using this device only.* 2
*1 This can be done on the high-end model ARIES/LYNX. Because ARIES/ LYNX has a
separable driver, it is used with a separate driver.
By using multiple devices, it is possible to connect up to 32 axes and conduct multi-axis
simultaneous drive on up to 4 axes.
*2 Remote control is possible via USB/RS-232C communication.
5
1-2.List of Functions
Relative Position Drive
(2 axes simultaneous
start possible)
Moves toward the specified direction from the present position by a set
moving value.
Absolute Position
Movement
(2 axes simultaneous
start possible)
Moves to the specified target position.
Origin Return
Movement
Performs origin return with the specified origin return method.
Continuous Drive
Mode
(Optional)
Moves continuously with the free drive mode of the easy control Handy
Terminal "INCOM".
Relative Position Drive
Mode
(Optional)
Moves for the specified moving amount with the relative position drive
mode of the easy control jog box "INCOM". *Moving amount is set from
PC.
Example: Move to CW
angle (1000 pulse) at
two times.
2000 1000 0
CW CCW
Second movement amount First movement amount
(Start Position)
CW CCW
Example: Start Position①
or Start Position②move
to target position.
Target Position
Start Position①
Start Position②
CW CCW
Origin
Start Position①
Start Position②
Example: Start Position
①or ②move return
Origin position.
Start Position
Start driving while the
button is pushed and
stops when released.
First movement
amount
First movement
amount
Second movement
amount
Second movement
amount
Performs a regulated
amount of drive in one
operation.
6
1-3.Attachments and Options
1-3-1．Attachments
The following items are included to the product. Make sure to check that all items are included.
Immediately contact your retainer or our sales department if there are missing or damaged parts.
1-3-2. Other Items to Be Prepared (Essential)
①3-pin power cable 2m (with 3-pin→2-pin conversion plug)
The provided power cable is for use in Japan (125V).
If using with 200V power inside or outside of Japan, you need to prepare a separate
power cable.
②Emergency stop short plug
This short plug is connected if the emergency stop signal is not used.
Motor cable list for KOSMOS series (For 5 motor lead wire)
Stage side
Connector shape Fixed cable Moving cable
3m CB1503 RCB1503
5m CB1505 RCB1505
10m CB1510 RCB1510
Length
Round type
connector
Cable type
②PC communication cable (Commercial product)
Please prepare one of the following for connecting this product to a PC.
• USB cable
•RS-232C (cross) communication cable
①KOSMOS series motor cable (for driving MontBlanc products) (sold separately)
Please purchase separately according to the purpose of use.
③Clear Bumpon x 4
This is a transparent nonslip pad. Please attach according to the need.
The following items are not attached. Please prepare separately.
*Other types of cable (for 10-lead and square connector) can also be manufactured.
For details, see our company’s website.
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③“CRUX-D Operation Manual” (Acrobat (PDF) format)
To save on resources, a printed operation manual is not attached. Please download
from our company's website.
7
1-3-3．Optional Products
The following optional products are available to make this product easier to use.
Purchase or download as necessary.
For questions about the following products, please contact your retainer or our sales department.
①CRUX handy terminal “INCOM” (sold separately)
②Stage control application “Chamonix”
This handy terminal can control the basic operating functions of
this product.
For details, see “4 Handy Terminal for Easy Control” (Page 25).
This application allows all functions of this device to be controlled from a PC.
Please download from our company's website.
*Please use the latest version. It cannot operate on the old version.
③USB driver
On Windows8.1 or earlier OS, it is necessary to install a driver.
Please download from our company's website.
For details, see "5-7. Installation Procedures of USB Driver" (Page 62).
2 Installation and Preparation
2-1.Proceeding with Installation and Preparation
Check attachments and necessary items.
Be sure to follow the procedure given below when installing this device.
Install in a place where it is used.
Connect cables while the power is OFF
(See "2-3. Connecting Method " (Page 10).
When controlling with communication, communication settings
should be performed on this device and host computer.
(See "2-4. Rotary Switch for Communication Settings" (Page 11))
Check all connections, and then turn the power ON.
Drive current settings, micro-step division switching, etc.
need to be performed depending on the stage type.
(See "3-3. Driving Current" to "3-4.Setting No. of Divisions
of Micro-Step" Page 15).
Depending on the type of stages, the origin return method
needs to be changed.
For details, see "3-6. Origin Return Method" (Page 17).
Operation Preparation
completion
→”Return to Origin"
*Some models of our standard stages cannot perform origin
return normally unless you change the setting.
This adjustment is required when this controller is purchased
as a single unit, and shipped with factory settings.
→"Micro-step Division Switch”
*Change if necessary depending on your usage purposes.
→"Current Settings”
*Some models of our standard stages cannot perform origin
return normally unless you change the setting.
*Current settings may need to be changed for a part of
models of our company's standard stages.
If you notice abnormalities such as noise and smell after
turning the power ON, turn the power OFF immediately,
and investigate its cause.
Make sure the power is OFF.
Also, please install a USB driver according to necessity.
For details, see “5-7.USB Driver Installation Procedure”
(Page 62).
Make sure the power is OFF.
Cables used for connection are a power cable, motor cable,
communication cable, etc.
*Always earth FG (Frame Ground).
Do not install in a place with high temperature, low
temperature, high humidity and loud noise.
Contact your retailer or our sales department immediately
if any attachment is missing.
8
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0
5
USB
RS-232CPM2PM1
EMG OUT EMG IN
1φ AC IN
100-240V
50/60Hz
COMM
POWER BUSY CWLS CCWLS NORG ORG
PM1
PM2
CRUX-D
EMG
INCOM
9
①Motor connecting connector
Stage driving output, and sensor input
②Rotary switch for communication mode
selection
Selects USB or RS-232C (including baud rate
setting)
Selects Normal/Simple command
③RS-232C connector
Connector 9-pin for RS-232C communication
line
④USB connector
For USB communication line
⑤Emergency stop signal output connector
⑥Emergency stop signal input connector
⑦Power supply connector (including fuse)
⑧Power switch
Turns power ON/OFF.
⑨FG terminal
①Power light
Turns ON green when the power is ON.
②Limit and position sensor display LED
Displays the position sensor state and driving
state.
BUSY: Turns ON yellow during motor driving.
CWLS: When the CW limit sensor is in the
detection state, it turns ON yellow.
CCWLS: When the CCW limit sensor is in the
detection state, it turns ON yellow.
NORG: When the NORG sensor is in the
detection state, it turns ON yellow.
ORG: When the ORG sensor is in the detection
state, it turns ON yellow.
③Emergency stop LED
When the emergency stop is ON, it turns ON red.
④Connector for "INCOM" connection
2-2.Part Names
③
④
①
②
⑤
①③④
⑥⑦⑧ ⑨
For details concerning each connector, please see “6-2 Connector” (Page 65); and for
external dimensions, please see “6-4 CRUX-D External Dimensions” (Page 67).
【Front Panel】
【Rear Panel】
②
Este manual sirve para los siguientes modelos
1
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