Kohler K-1112P Manual de usuario

Installation Guide

Drop-In Bath with Airjets

Canada

K-1112P, K-1114P, K-1122P,

K-1124P, K-1160P, K-1162P,

K-1164P, K-1244P, K-1257P,

K-1337P, K-1357P

Mproduct numbers are for Mexico (i.e. K-12345M)

Los números de productos seguidos de Mcorresponden a México

(Ej. K-12345M)

Français, page “Français-1”

Español, página “Español-1”

1034593-2-F

Important Information

Read all instructions before using or installing this product.

WARNING: When using electrical products, basic precautions should always be followed,

including the following:

DANGER: Risk of electric shock. Connect only to a circuit protected by a ground-fault

circuit-interrupter (GFCI) or residual current device (RCD). Grounding is required. The unit should

be installed by a qualiﬁed service representative and grounded.

WARNING: Risk of electric shock. A licensed electrician must route all electrical wiring and

connections for this product. Improper installation will create an electrical hazard and may not

comply with local building and electrical codes.

WARNING: Risk of electric shock. Disconnect power before servicing.

WARNING: Risk of injury or property damage. Please read all instructions thoroughly before

beginning installation, including the following requirements.

WARNING: Risk of property damage. Building materials and wiring should be routed away from

the blower motor body and other heat-producing components of the unit.

NOTICE: Follow all local plumbing and electrical codes.

NOTICE: A pressure wire connector marked ″Ground″is provided within the wiring compartment. To

reduce the risk of electric shock, connect this connector to the grounding terminal of your electric service

or supply panel with copper wire equivalent in size to the circuit conductor supplying this equipment.

NOTICE: Pressure wire connectors are provided on the exterior of the pump or control within this unit to

permit connection of a bonding conductor between this unit and all the other exposed metal in the

vicinity, as needed to comply with local requirements.

NOTICE: An access panel is required to service the pump/control. The access panel size must be a

minimum of 20″(50.8 cm) in width, and 15″(38.1 cm) in height.

Save these instructions.

Product Information

Electrical Requirements

WARNING: Risk of burns, ﬁre, electric shock, or injury to persons. Do not operate the pump if

the pump supply cord is damaged. For proper guidance to have this product repaired, please call:

1-800-4-KOHLER from within the USA, 1-800-964-5590 from within Canada, or 001-877-680-1310

from within Mexico.

The installation must have a Class A Ground-Fault Circuit-Interrupter (GFCI) or Residual Current Device

(RCD). The GFCI or RCD protects against line-to-ground shock hazard. Use a 120 V, 15 A, 60 Hz dedicated

service for the bath with airjets.

An equipment grounding terminal is provided in the ﬁeld wiring compartment. To reduce the risk of

electrical shock, this terminal must be connected to the grounding means provided in the electric supply

panel with a conductor equivalent in size to the circuit conductors supplying this equipment.

Install this unit in accordance with Canadian Electrical Code, Part I.

1034593-2-F 2 Kohler Co.

Product Information (cont.)

Product Notices

NOTICE: Keep the area around the blower motor clean and free of debris. Ensure that the area around the

blower motor is free of sawdust, insulation, dirt, or other small loose debris. Such material could clog the

blower motor air ducts and reduce the air ﬂow through the blower.

Factory-Assembled Features

Factory installed components include blower motor with power supply cord, check valve, air piping, user

keypad, and keypad cable. Other than power wiring and plumbing, no assembly is needed.

Connections and Service Access

NOTICE: Provide unrestricted service access to the blower motor and check valve. The access must be

located immediately next to the blower motor. Study the roughing-in information packed with the bath.

Before installation, ensure that there is proper access to the blower motor and ﬁnal connections. If the blower

motor is installed in an enclosed area, an access panel is required at the blower motor. This panel should be

18″(45.7 cm) wide and 14″(35.6 cm) high minimum.

Kohler Co. 3 1034593-2-F

Table of Contents

Important Information .............................................................. 2

Product Information ............................................................... 2

Electrical Requirements .......................................................... 2

Product Notices ................................................................ 3

Factory-Assembled Features ...................................................... 3

Connections and Service Access ................................................... 3

Tools and Materials ............................................................... 4

Before You Begin ................................................................. 4

Prepare the Site ................................................................. 6

Prepare the Site - Concrete Construction ............................................... 7

Prepare the Bath with Airjets ........................................................ 7

Secure the Unit .................................................................. 8

Option Using a Cement or Mortar Bed ............................................... 8

Option Using Construction Adhesive ................................................. 8

Option Using Silicone Sealant ..................................................... 9

Install the Plumbing ............................................................... 9

Make Electrical Connections ........................................................ 10

Test Run the Bath with Airjets ....................................................... 11

Complete the Finished Deck ........................................................ 12

Clean-Up After Installation ......................................................... 12

Conﬁrm Proper Operation .......................................................... 13

Fill the Bath .................................................................. 13

Troubleshooting Procedure ......................................................... 15

Troubleshooting Guide .......................................................... 15

Tools and Materials

Before You Begin

NOTICE: Do not lift the bath with airjets by the piping or blower motor, or use the piping or blower

motor for structural support of the bath.

We recommend this bath with airjets for drop-in installation.

Please read these instructions carefully to familiarize yourself with the required tools, material, and

installation sequences. Follow the sections that pertain to your particular installation. This will help

you avoid costly mistakes. In addition to installation instructions, read all operating and safety

instructions.

Pencil

Safety Glasses Level

Silicone Sealant Measuring Tape

Pipe Wrench

Plus:

• Drop Cloth

• Construction Adhesive (Optional)

• Cement or Mortar (Optional)

• 2x4's or 2x6's

• Hammer

• Flat-Blade Screwdriver

• #6 Large-Head Galvanized Nails

• Conventional Woodworking Tools

and Materials

1034593-2-F 4 Kohler Co.

Before You Begin (cont.)

The variety of installations possible with this bath may require framing procedures other than those

described in this manual.

Inspect the bath with airjets for damage before you begin installation.

Both concrete and wood frame construction techniques are discussed in this manual.

You must install this bath to an adequately supported, level subﬂoor.

Conﬁrm adequate mounting and connection space for the faucet speciﬁed for your installation.

An optional accessories kit is available for relocating the blower motor. Refer to the back cover for

contact information if this kit is desired but was not ordered. If relocating the blower motor, follow

the instructions that came with the kit while performing this installation.

Kohler Co. reserves the right to make revisions in the design of products without notice, as speciﬁed

in the Price Book.

Kohler Co. 5 1034593-2-F

1. Prepare the Site

NOTICE: Do not support the bath by the rim.

NOTICE: Refer to the Roughing-in Guide packed with this product for proper minimum lbs/square foot

(kg/square meter) ﬂoor support loading.

NOTICE: Provide adequate ventilation and a minimum of 15 cubic feet (.4 cubic meters) in the installed

location for cooling the motor and to supply sufficient air for the blower. Do not install the blower motor

closer than 1″(2.5 cm) from the wall or other objects.

Make sure the ﬂoor offers adequate support for your bath, and verify that the subﬂoor is ﬂat and

level.

This bath may be installed in a drop-in or island installation. An island installation requires a four

side surround.

Construct 2x4 or 2x6 stud framing designed for your particular installation.

Provide for a 1/16″(2 mm) gap between the bottom of the bath rim and the stud framing. Frame

the ﬂoor, or construct a frame for a raised installation in accordance with the roughing-in

information packed with the bath with airjets.

For a drop-in installation, carefully lay out and cut the rough deck material. Use the cutout template

if one is provided, or refer to the roughing-in cutout information.

For an island installation, construct a 2x4 frame in accordance with the roughing-in information

packed with the bath with airjets.

Install an access panel to allow the blower motor to be serviced.

Position the plumbing according to the roughing-in information packed. Cap the supplies, and

check for leaks.

Frame the floor

according to the

roughing-in information.

Position the

rough plumbing.

Verify that the subfloor

offers adequate support,

and is flat and level.

Provide a 1/16" (2 mm)

gap between the bath

rim and framing.

Construct 2x4 or

2x6 stud framing

according to the

roughing-in

information.

1034593-2-F 6 Kohler Co.

2. Prepare the Site - Concrete Construction

NOTICE: Do not support the bath by the rim.

NOTICE: Refer to the Roughing-in Guide packed with this product for proper minimum lbs/square foot

(kg/square meter) ﬂoor support loading.

NOTICE: Provide adequate ventilation and a minimum of 15 cubic feet (.4 cubic meters) in the installed

location for cooling the motor and to supply sufficient air for the blower. Do not install the blower motor

closer than 1″(2.5 cm) from the wall or other objects.

Make sure the ﬂooring offers adequate support for your bath, and verify that the subﬂoor is ﬂat and

level.

This bath may be installed in a drop-in or in an island installation. An island installation requires a

four side surround. In both instances, make sure the deck is supported by brick or concrete.

Install an access panel to allow the blower to be serviced.

Construct brick or concrete supports.

Provide a 1/16″(2 mm) gap between the bath rim and the concrete or brick framing. Frame the

ﬂoor, or construct a frame for a raised installation, in accordance with the roughing-in information

packed with the bath.

Position the plumbing according to the roughing-in information packed. Cap the supplies, and

check for leaks.

3. Prepare the Bath with Airjets

Install the drain to the bath according to the drain manufacturer’s instructions. Do not connect the

trap at this time.

Position a clean drop cloth or similar material in the bottom of the bath to protect the ﬁnish. Be

careful not to scratch the surface of the bath.

1/16"

(2 mm)

Typical

access

panel

Bath may be installed next

to the wall or as an island

installation.

Install an access panel to allow

the pump to be serviced.

Bath

Approved Tile Backing

Brick

Tile

Approved Tile Backing

Brick

Tile

Kohler Co. 7 1034593-2-F

4. Secure the Unit

NOTICE: Do not lift the bath with airjets by the air channels or blower motor, or use the piping or blower

motor for structural support of the bath.

NOTICE: Do not support the bath by the rim.

Choose the installation option that best applies to your particular installation. Follow the

appropriate instructions.

If the subﬂoor is not level, shim the bath support blocks as necessary.

Option Using a Cement or Mortar Bed

NOTICE: Do not use gypsum cement or drywall compound for this application, as they will not provide

an acceptable, durable bond.

Spread a 2″(5.1 cm) thick layer of cement or mortar on the subﬂoor where the bath will be set. This

will help secure, level, and support the unit. Clear all the material away from the support block

locations.

Position a piece of plastic drop cloth material on top of the cement or mortar bed.

With help, carefully lift the bath into place, and make sure the support blocks do not rest in the bed

material.

Insert the drain tailpiece into the trap. Make sure the bath is level and resting on all support blocks.

Remove the protective tape from the rim. Apply a continuous bead of high-quality silicone sealant

around the entire rim of the bath.

Allow the sealant to cure according to the manufacturer’s instructions.

Option Using Construction Adhesive

Apply a generous amount of high-quality construction adhesive to the bottom of the support blocks.

With help, carefully lift the bath into position.

Insert the drain tailpiece into the trap. Make sure the bath is level and resting on all support blocks.

Remove the protective tape from the rim. Apply a continuous bead of high-quality silicone sealant

around the entire rim of the bath.

Allow the sealant to cure according to the manufacturer’s instructions.

Clear spaces

for support

blocks.

Apply construction

adhesive to the

support blocks.

Spread a 2" (5.1 cm)

layer of cement or

mortar bed material.

1034593-2-F 8 Kohler Co.

Secure the Unit (cont.)

Option Using Silicone Sealant

With help, carefully lift the bath into position.

Insert the drain tailpiece into the trap. Make sure the bath is level and resting on all support blocks.

Remove the protective tape from the rim. Apply a continuous bead of high-quality silicone sealant

around the entire rim of the bath.

Allow the sealant to cure according to the manufacturer’s instructions.

5. Install the Plumbing

WARNING: Risk of property damage. Ensure a watertight seal on the bath drain.

Connect the drain to the trap according to the drain manufacturer’s instructions.

NOTICE: An access panel will simplify future maintenance.

Install the faucet valving according to the faucet manufacturer’s instructions. Do not install the

faucet trim until instructed. Open the hot and cold water supplies, and check the supply

connections for leakage.

Run water into the bath, and check the drain connections for leakage.

Kohler Co. 9 1034593-2-F

6. Make Electrical Connections

DANGER: Risk of electrical shock. Connect the bath with airjets to a properly grounded

Ground-Fault Circuit-Interrupter (GFCI) or Residual Current Device (RCD). This will provide

additional protection against line-to-ground shock hazard. A 120 V, 15 A dedicated circuit is

required.

DANGER: Risk of electrical shock. Make sure the power has been disconnected before performing

the following procedures.

WARNING: Risk of electrical shock. A licensed electrician must route all electrical wiring and

connections for this product. Improper installation will create an electrical hazard and may not

comply with local building and electrical codes.

A 120 V, 15 A dedicated circuit is required. Provide a Class A Ground-Fault Circuit-Interrupter

(GFCI) and route service to the blower motor.

Provide a separate equipment grounding conductor for the ground lug. The conductor must not be

connected to any current-carrying conductor.

A junction box is supplied at the blower motor air outlet. This is the shipping position. Cut the

cable tie and remove the cover.

Mount the junction box 1-1/2″(3.8 cm) above ﬂoor level within 24″(61 cm) of the blower motor.

If required, route the blower motor pigtail lead to the junction box.

Connect electrical service to the junction box according to the wiring detail. Provide adequate strain

relief.

Bond to either ground lug on the junction box in accordance with national and local codes.

Install the junction box cover.

Clean the area of all dust and debris.

Ground (Green with Yellow Stripe)

Black

Supply

Electrician to

provide suitable

strain relief

The junction box should be

wired as shown

Bond in accordance with

national and local codes

Wire Connectors

From Blower Motor

White

Blower Motor

Electrical Cord

From Blower Motor

L1 Black

N White

GND Green with Yellow Stripe

1034593-2-F 10 Kohler Co.

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