Kohler K-1109 Manual de usuario

Installation Guide

Bath Whirlpool

Mproduct numbers are for Mexico (i.e. K-12345M)

Los números de productos seguidos de Mcorresponden a México

(Ej. K-12345M)

Français, page“ Français-1”

Español, página“ Español-1”

K-1109 K-1151 K-1357

1012295-2-D

Important Information

WARNING: When using electrical products, basic precautions should always be followed, including

the following:

DANGER: Risk of electric shock. Connect only to a circuit protected by a Ground-Fault

Circuit-Interrupter (GFCI).

Building materials and wiring should be routed away from the pump body and other heat-producing

components of the unit.

Install to permit access for servicing.

Grounding is required. The unit should be installed by a qualiﬁed service representative, and grounded.

WARNING: Risk of electric shock. A licensed electrician should make all electrical connections.

WARNING: Risk of electric shock. Disconnect power before servicing.

WARNING: Risk of injury or property damage. Please read all instructions thoroughly before

beginning installation, including the following requirements.

NOTICE: Follow all local plumbing and electrical codes.

Product Information

Electrical Requirements

The installation must have a Class A Ground-Fault Circuit-Interrupter (GFCI). The GFCI protects against

line-to-ground shock hazard. Use a 120 V, 15 A, 60 Hz dedicated service for the whirlpool.

″H″models require a separate 120 V, 15 A, 60 Hz dedicated service for the heater.

NOTE: If the pump supply cord is damaged, it must be replaced by the manufacturer, its service agent or

similarly qualiﬁed persons in order to avoid a hazard. The heater supply cord cannot be replaced. If the

cord is damaged the heater should be scrapped.

Product Notices

WARNING: Unauthorized modiﬁcation may cause unsafe operation and poor performance of the

whirlpool. Do not relocate the whirlpool pump, or make other modiﬁcations to the whirlpool system,

as this could adversely affect the performance and safe operation of the whirlpool. Kohler Co. shall not

be liable under its warranty or otherwise for personal injury or damage caused by any such

unauthorized modiﬁcation.

Factory-Assembled Features

Factory installed components include pump with power supply cord and air switch transmitter. No

installation is needed.

″H″models are also supplied with a factory assembled heater.

An optional timer kit is available for this certain models.

The whirlpool pump and piping are factory-assembled.

Connections and Service Access

Before installation, ensure proper access to the ﬁnal connections.

1012295-2-D 2 Kohler Co.

Product Information (cont.)

NOTICE: Provide unrestricted service access to the pump. You must provide access for servicing the

pump and controls. The access must be located immediately next to the pump. Study the roughing-in

information packed with the whirlpool.

Table of Contents

Important Information .............................................................. 2

Product Information ............................................................... 2

Electrical Requirements .......................................................... 2

Product Notices ................................................................ 2

Factory-Assembled Features ...................................................... 2

Connections and Service Access ................................................... 2

Thank You For Choosing Kohler Company .............................................. 4

Tools and Materials ............................................................... 4

Before You Begin ................................................................. 4

Prepare the Site ................................................................. 5

Prepare the Whirlpool ............................................................. 5

Secure the Unit .................................................................. 6

Option Using a Cement or Mortar Bed ............................................... 6

Option Using Construction Adhesive ................................................. 6

Secure the Whirlpool to the Stud Framing ............................................... 7

Cut the Pump Banding Straps ....................................................... 7

Install the Plumbing ............................................................... 7

Make Electrical Connections ......................................................... 8

Pump Wiring .................................................................. 8

In-Line Heater Wiring ............................................................ 8

Test Run the Whirlpool ............................................................. 9

Complete the Finished Wall ........................................................ 10

Removing the Apron .............................................................. 10

Clean-Up After Installation ......................................................... 10

Conﬁrm Proper Operation .......................................................... 11

Fill the Whirlpool .............................................................. 11

Operating Sequence ............................................................ 11

Troubleshooting Procedure ......................................................... 11

Troubleshooting Guide .......................................................... 11

Kohler Co. 3 1012295-2-D

Thank You For Choosing Kohler Company

We appreciate your commitment to Kohler quality. Please take a few minutes to review this manual before

you start your installation. If you encounter any installation or performance problems, please don’t hesitate

to contact us. Our phone numbers and website are listed on the back cover. Thanks again for choosing

Kohler Company.

Tools and Materials

Before You Begin

CAUTION: Risk of product damage. Do not lift the whirlpool by the piping or pump, or use the

piping or pump for structural support of the whirlpool.

We recommend this whirlpool for alcove installation.

Inspect the whirlpool for damage before you begin installation.

You must install this whirlpool to an adequately supported, level subﬂoor.

Conﬁrm adequate mounting and connection space for the faucet speciﬁed for your installation.

Sealant Pencil

Level

Pipe Wrench Drill

Tin Snips

• Conventional woodworking tools

and materials

• Drop cloth

• #6 large-head galvanized nails

• 2x4's

• Screws or lag bolts

• Construction Adhesive (optional)

• Cement or mortar (optional)

Plus:

Tape

Measure

Safety

Glasses

1012295-2-D 4 Kohler Co.

1. Prepare the Site

NOTICE: Unless otherwise speciﬁed, ﬂoor support under the whirlpool must provide for a minimum of

80 lbs./square foot (390 kg/square meter) loading.

NOTICE: Do not support the whirlpool by the rim.

Make sure the ﬂooring offers adequate support for your whirlpool, and verify that the subﬂoor is

ﬂat and level.

The whirlpool should be installed in an alcove installation. Construct 2x4 or 2x6 stud framing

designed for your particular installation. Construct a frame in accordance with the roughing-in

information packed with the whirlpool.

Position the plumbing according to the roughing-in information packed. Cap the supplies, and

check for leaks.

2. Prepare the Whirlpool

Install the drain to the whirlpool according to the drain manufacturer’s instructions. Do not connect

the trap at this time.

Position a clean drop cloth or similar material in the bottom of the whirlpool. Be careful not to

scratch the surface of the whirlpool.

Construct 2x4 or

2x6 stud framing

according to the

roughing-in

information.

Position the

rough plumbing.

Verify that the subfloor

offers adequate support,

and is flat and level.

Kohler Co. 5 1012295-2-D

3. Secure the Unit

CAUTION: Risk of product damage. Do not lift the whirlpool by the piping or pump, or use the

piping or pump for structural support of the whirlpool.

CAUTION: Risk of product damage. Do not support the whirlpool by the rim.

Choose the installation option that best applies to your particular installation. Follow the

appropriate instructions.

If the subﬂoor is not level, shim the whirlpool support blocks as necessary.

Option Using a Cement or Mortar Bed

NOTE: Do not use gypsum cement or drywall compound for this application, as they will not provide an

acceptable, durable bond.

NOTE: The pump support bracket (when the pump banding straps are cut) and support blocks must

rest directly on the subﬂoor.

Spread a 2″(5.1 cm) thick layer of cement or mortar on the subﬂoor where the whirlpool will be set.

This will help secure, level, and support the unit. Clear all the material away from the pump

support bracket and support block locations.

Position a piece of plastic drop cloth material on top of the cement or mortar bed. With help,

carefully lift the whirlpool into place, and make sure the pump support bracket and support blocks

do not rest in the bed material.

Insert the drain tailpiece into the trap. Make sure the whirlpool is level and resting on all support

blocks.

Option Using Construction Adhesive

Apply a generous amount of high-quality construction adhesive to the bottom of the support blocks.

With help, carefully lift the whirlpool into position.

Insert the drain tailpiece into the trap. Make sure the whirlpool is level and resting on all support

blocks.

Clear space for pump.

Spread a 2" (5.1 cm) layer of

cement or mortar bed material.

Clear spaces for

support blocks.

Apply construction adhesive

to the support blocks.

1012295-2-D 6 Kohler Co.

4. Secure the Whirlpool to the Stud Framing

Drill a small pilot hole through the nailing-in ﬂange at each stud. Add shims between the nailing-in

ﬂange and the studs as needed to eliminate gaps.

Nail 1/4″(6 mm) thick furring strips to the studs to shim out to the edge of the nailing-in ﬂange.

Use #6 large-head galvanized nails to secure the nailing-in ﬂange to the studs.

5. Cut the Pump Banding Straps

IMPORTANT! This step is necessary to make your Kohler whirlpool operate more quietly.

Use tin snips to cut the two pump banding straps.

To minimize whirlpool noise and vibration, be sure the pump is not in direct contact with the

shipping bracket after the pump banding straps are cut.

Remove and discard the straps.

6. Install the Plumbing

CAUTION: Risk of property damage. Ensure a watertight seal on the whirlpool drain.

Connect the drain to the trap according to the drain manufacturer’s instructions.

Install the faucet valving according to the faucet manufacturer’s instructions. Do not install the

faucet trim until instructed. Open the hot and cold water supplies, and check the supply

connections for leakage.

Run water into the whirlpool, and check the drain connections for leakage.

Stud

Nail 1/4" (6 mm)

thick furring strips

to the studs. Drill a small hole

through the nailing-in

flange at each stud.

Use #6 large-head

galvanized nails to secure

the nailing-in flange to the

studs.

Drainage Suction Line

Pump

Cut the pump

banding straps.

NOTE:

Pump model illustrated may differ from your

actual product.

Kohler Co. 7 1012295-2-D

7. Make Electrical Connections

WARNING: Risk of electric shock. To reduce the risk of electrical shock, connect the pump and in-line

heater (if heater option included) to properly grounded, grounding-type receptacles protected by

Ground-Fault Circuit-Interrupters (GFCI’s). Do not remove the plugs’ grounding pins. Do not use

grounding adapters.

NOTE: The whirlpool model number is printed on a label near the whirlpool pump. This label also

identiﬁes the electrical rating of the whirlpool.

Your Kohler whirlpool bath is equipped with a cord and plug. All of the heater wiring has been

completed at the factory. A licensed electrician must install a GFCI-protected, 120 V, 15 A, grounded

outlet.

Pump Wiring

NOTE: The whirlpool model number is printed on a label near the whirlpool pump. This label also

identiﬁes the electrical rating of the whirlpool.

Your Kohler whirlpool bath is equipped with a cord and plug. All wiring of the pump and control

has been completed at the factory. A licensed electrician must install a GFCI-protected, 120 V, 15 A,

grounded outlet. No other load should be on this circuit. Locate the outlet behind the whirlpool,

and within 24″(61 cm) of the pump.

Plug the pump into this outlet.

NOTE: Make sure the air actuator tubing is securely attached to the pump, and is not kinked or damaged.

If a K-1639 Timer Kit will be used, install it now according to the instructions packed.

In-Line Heater Wiring

″H″Models: The heater is equipped with a cord and plug. All wiring of the heater has been

completed at the factory. A licensed electrician must install a GFCI-protected, 120 V, 15 A, grounded

outlet. No other load should be on this circuit. Locate the outlet behind the whirlpool, and within

24″(61 cm) of the heater.

Plug the heater into this outlet.

Bond in accordance

with applicable codes.

Install a GFCI-

protected 120 V, 15 A

grounded outlet.

Heater

Plug the pump

into this outlet.

Install second GFCI-

protected outlet for "H"

models for the in-line heater.

1012295-2-D 8 Kohler Co.

8. Test Run the Whirlpool

Check all electrical connections, and make sure the electrical power to the whirlpool and heater (if

equipped) is on.

Make sure all union connections to the pump and heater are securely hand tightened.

Verify that the pump banding straps have been cut (if applicable), and that the pump is resting

directly on the subﬂoor or whirlpool base.

Fill the whirlpool to a level at least 2″(5.1 cm) above the top of the highest jet.

Operate the whirlpool for 5 minutes, and check all whirlpool piping connections for leaks.

For additional information on whirlpool operation, refer to ″Conﬁrm Proper Operation″.

Kohler Co. 9 1012295-2-D

9. Complete the Finished Wall

NOTE: If your whirlpool has an integral apron, it is designed so the ﬁnished wall material (1-1/2″[3.8 cm]

maximum) will overlap the apron columns. The ﬁnished ﬂoor material (2″[5.1 cm] maximum) should butt

against the apron.

If you have not already done so, carefully remove the protective tape from the whirlpool rim.

If necessary allow for deck-mounted valves and spout.

Cover the framing with water-resistant wall material. Seal the joints between the whirlpool rim edge

and the water-resistant wall material with silicone sealant.

Tape and mud the water-resistant wall material. Install the ﬁnished wall to the water-resistant wall

material. Seal the joints between the whirlpool rim and the ﬁnished wall material with silicone

sealant.

Install the faucet trim according to the trim manufacturer’s instructions.

10. Removing the Apron

Your whirlpool may be equipped with an integral apron which allows you convenient access to

your whirlpool controls. To remove the apron, insert the edge of a ﬂat blade screwdriver or dull

knife under the edge of the apron panel. Be careful not to scratch the visible surfaces. Gently pry up

at one end. Carefully pull the apron panel off.

To reinstall, bow the apron slightly so both ends can be inserted at the same time. Gently press in

the center of the panel to secure the apron in place.

11. Clean-Up After Installation

When cleaning up after installation, do not use abrasive cleansers, as they may scratch and dull the

whirlpool surface. Use warm water and a liquid detergent to clean the surface.

Remove stubborn stains, paint, or tar with turpentine or paint thinner. Do not allow cleaners

containing petroleum distillates to remain in contact with any whirlpool surfaces for long periods

of time. Remove plaster by carefully scraping with a wood edge. Do not use metal scrapers, wire

brushes, or other metal tools. Use a powder-type detergent on a damp cloth to provide mild

abrasive action to any residual plaster.

Framing

Whirlpool

Finished Wall

Water-Resistant

Wall Material

Apply silicone sealant to the

joint between the whirlpool

and the finished wall. On models with an integral apron,

access the pump by gently prying

at the apron edge with a

screwdriver or dull knife to remove.

1012295-2-D 10 Kohler Co.

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