Kobold ZUB-MANS-KON1/2 Manual de usuario

Operating Instructions

for

Relay board retrofit kit

Model: ZUB-MANS-KON1/2

ZUB-MANS-KON1/2

page 2 ZUB-MANS-KON1/2 K02/1122

We don’t accept warranty and liability claims neither upon this publication nor in

case of improper treatment of the described products.

The document may contain technical inaccuracies and typographical errors. The

content will be revised on a regular basis. These changes will be implemented in

later versions. The described products can be improved and changed at any time

without prior notice.

ZUB-MANS-KON1/2

ZUB-MANS-KON1/2 K02/1122 page 3

1. Contents

1.Contents ....................................................................................................... 3

2.Note .............................................................................................................. 4

3.Instrument Inspection .................................................................................... 4

4.Regulation Use ............................................................................................. 5

5.Wiring configurations .................................................................................... 5

5.1Configurations for ZUB-MANS-KON1 .................................................. 6

5.2Configurations for ZUB-MANS-KON2 .................................................. 7

6.Assembly and commissioning ....................................................................... 8

7.Technical Information .................................................................................. 17

8.Order Codes ............................................................................................... 17

9.Disposal ...................................................................................................... 18

10.EU Declaration of Conformance ................................................................. 19

11.UK Declaration of Conformity...................................................................... 20

Manufactured and sold by:

Kobold Messring GmbH

Nordring 22-24

D-65719 Hofheim

Tel.: +49(0)6192-2990

Fax: +49(0)6192-23398

E-Mail: [email protected]

Internet: www.kobold.com

ZUB-MANS-KON1/2

page 4 ZUB-MANS-KON1/2 K02/1122

2. Note

Please read these operating instructions before unpacking and putting the unit into

operation. Follow the instructions precisely as described herein.

The instruction manuals on our website www.kobold.com are always for currently

manufactured version of our products. Due to technical changes, the instruction

manuals available online may not always correspond to the product version you

have purchased. If you need an instruction manual that corresponds to the

purchased product version, you can request it from us free of charge by email

([email protected]) in PDF format, specifying the relevant invoice number and

serial number. If you wish, the operating instructions can also be sent to you by

post in paper form against an applicable postage fee.

The devices are only to be used, maintained and serviced by persons familiar with

these operating instructions and in accordance with local regulations applying to

Health & Safety and prevention of accidents.

When used in machines, the measuring unit should be used only when the

machines fulfil the EC-machine guidelines.

3. Instrument Inspection

Instruments are inspected before shipping and sent out in perfect condition.

Should damage to a device be visible, we recommend a thorough inspection of the

delivery packaging. In case of damage, please inform your parcel service /

forwarding agent immediately, since they are responsible for damages during

transit.

Scope of delivery:

The standard delivery includes:

 1x relais board

 2x fastening screws M2x16

 1x 8-pin connector plug M12x1 (only ZUB-MANS-KON2)

ZUB-MANS-KON1/2

ZUB-MANS-KON1/2 K02/1122 page 5

4. Regulation Use

The accessory sets ZUB-MANS-KON1 / 2 are offered for retrofitting the digital

manometer MAN-LC30. The relay board included in the delivery is mounted directly

on the existing evaluation electronics and expands the device with up to 2 potential-

free changeover contacts.

Any use of the device, which exceeds the manufacturer’s specification, may

invalidate its warranty. Therefore, any resulting damage is not the responsibility of

the manufacturer. The user assumes all risk for such usage.

5. Wiring configurations

The additional relay board is a retrofittable electronic module on which two

independently acting electromechanical changeover relays are integrated. Both

relays are controlled by the 2 electrical outputs OUT1 and OUT2 of the MAN-LC30.

The relays are only activated correctly if the corresponding output is configured as

an alarm output and the associated slide switch on the board is set to ON. In the

OFF position, the relay is electrically decoupled from the output and other signals

such as IO-Link or a current output can then be transmitted via this output.

ON OFF

ZUB-MANS-KON1/2

page 6 ZUB-MANS-KON1/2 K02/1122

5.1 Configurations for ZUB-MANS-KON1

Option Configuration Pin assignment M12x1 plug, 5-pin Order code**

5.1 2x NO contact

ABG-MANLC51

5.2 2x NC contact

ABG-MANLC52

5.3 1x NO contact, 1x NC contact

ABG-MANLC53

5.4 Output 1 IO-Link, 1x NO contact

ABG-MANLC54

5.5 Output 1 IO-Link, 1x NC contact

ABG-MANLC55

5.6 Output 2 4-20 mA, 1x NO contact

ABG-MANLC56

5.7 Output 2 4-20 mA, 1x NC contact

ABG-MANLC57

** With factory configuration

+Vs

GND

REL1/2 CO

REL2 NO

REL1 NO

+Vs

GND

REL1/2 CO

REL2 NC

REL1 NC

+Vs

GND

REL1/2 CO

REL2 NC

REL1 NO

+Vs

GND

REL2 CO

REL2 NO

IO-Link

+Vs

GND

REL2 CO

REL2 NC

IO-Link

+Vs

GND

REL1 CO

4-20mA

REL1 NO

+Vs

GND

REL1 CO

4-20mA

REL1 NC

ZUB-MANS-KON1/2

ZUB-MANS-KON1/2 K02/1122 page 7

5.2 Configurations for ZUB-MANS-KON2

Option Configuration Pin assignment M12x1 plug 8-pin Order code**

8.1 1x NO contact / NC contact

+ output 2 4-20mA

ABG-MANLC81

8.2 2x NO contact / NC contact

ABG-MANLC82

8.3 1x NO contact / NC contact

+ output 1 IO-Link

ABG-MANLC83

** With factory configuration

+Vs

GND

4-20mA

REL1 CO

REL1 NC

REL1 NO

+Vs

GND

REL1 CO

REL1 NC

REL2 CO REL2 NC

REL2 NO

REL1 NO

+Vs

GND

REL2 CO REL2 NC

REL2 NO

IO-Link

ZUB-MANS-KON1/2

page 8 ZUB-MANS-KON1/2 K02/1122

6. Assembly and commissioning

The following steps must be carried out to assemble and commission the relay

board:

1. Unscrew the display screw cap cover

2. Carefully remove the electronics module from the device housing (note the

limited cable length of the sensor and M12x1 connector!)

The electronics unit must be turned so far that the rear with the connection

terminals is easily accessible.

If one of the sensor connection strands slips out of the clamp connection during

dismantling or assembly, it can be reconnected as shown in the picture below.

Attention: It is important to ensure that only the naked wire strand is clamped and

not the wire insulation.

Rear view of electronics module unit with connected wire strands in standard

design (5-pin M12x1 connector):

ZUB-MANS-KON1/2

ZUB-MANS-KON1/2 K02/1122 page 9

3. Depending on the desired configuration, the connection wires for output 1

(black wire) or output 2 (white wire) must now be removed from the terminals

as shown in the illustration below.

With ZUB-MANS-KON1

Configurations 5.1 to 5.3: Remove wire strands output 1 and 2

Configurations 5.4 to 5.5: Only remove stranded wire output 2

Configurations 5.6 to 5.7: Only remove stranded wire output 1

With ZUB-MANS-KON2

Configurations 8.1 to 8.3: Remove wire strands output 1 and 2 + (wire

strands +Vs) and GND

Assembly / disassembly of the

connecting wires:

Press the unlocking tab

(recess) down with a suitable

pointed object (e.g.

screwdriver) - then the

connection wire can be

removed or inserted. The flap

must be released again to

lock it in place

ZUB-MANS-KON1/2

page 10 ZUB-MANS-KON1/2 K02/1122

4. For ZUB-MANS-KON2, the complete 5-pin M12x1 built-in plug must now be

removed and replaced with the 8-pin plug supplied. The dismantling / assembly

is carried out from the inside with the aid of a socket or open-end wrench with

wrench size SW22.

From the installed 8-pin plug, the following connection wires must be

reconnected to the terminals:

All options 8.x: Terminal + Vs: white wire

Terminal GND: green wire

Only for option 8.1: Terminal OUT2: brown wire

Terminal OUT1: open

Only for option 8.3: Terminal OUT1: yellow wire

Terminal OUT2: open

All other wire strands remain initially loose in the connection area!

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