Kleenmaid OMFP6010 Manual de usuario

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Products documentation

(REVISION DATE: 03/10/2011)

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OMFP6010 (60cm PIROLITIC OVEN)

Ovens Service

Manual

Models OMFP6010

This document has been published to be used

for service only.

The contents are subject to change without

notice

CONTENTS

1. SERVICING REQUIREMENTS

1.1 HEALTH & SAFETY

1.1.1 Electrical Safety

1.1.2 Good Working Practices

1.1.3 Insulation Test

1.1.4 Sheet Metal Edges

2. TECHNICAL OVERVIEW

2.1 OVEN SPECIFICATIONS

2.1.1 Oven Weight

2.1.2 Power Rating

2.2 SERIAL PLATE

2.2.1 Location

2.2.2 Model and Serial Number

2.3 COMPONENT SPECIFICATIONS

2.3.1 Heating Elements

2.3.2 Motors

2.3.3 Electric Components

2.4 SYSTEM DESCRIPTION

2.5 OVEN MODEL CONFIGURATION

2.6 MANUAL TEST

2.6.1 How to Verify the Correct Selection

2.6.2 How to Check ther Oven Hardware

2.7 DESCRIPTION OF ELECTRONIC CONTROL

2.8 FAULT NUMBERS

2.9 OVEN SAFETY FUTURES

2.9.1 Child – Safe Locking System

2.9.2 Thermostat

2.9.3 Double – Speed Thermostat

2.9.4 Safety Thermostat

4. TROUBLE SHOOTING GUIDE

4.1 ERROR MESSAGE

4.2 OVEN NOT OPERATIVE

4.3 COOLING FAN PROBLEMS

4.4 CONVECTION FAN PROBLEMS

4.5 DOOR LOCK PROBLEMS

4.6 OVEN LIGHT PROBLEMS

4.7 SELECTORS PROBLEMS

4.8 DISPLAY PROBLEMS

4.9 DOOR HINGES PROBLEMS

4.10 BAD COOKING PERFORMANCE

7. COMPONENT REPLACEMENT AND ADJUSTMENT PROCEDURE

7.1 OVEN REMOVAL

7.2 COOLING FAN MOTOR SUBSTITUTION

7.3 OVEN DOOR REMOVAL

7.4 CONVECTION FAN MOTOR SUBSTITUTION

7.5 RING ELEMENT SUBSTITUTION

7.6 UPPER ELEMENT SUBSTITUTION

7.7 LOWER ELEMENT SUBSTITUTION

7.8 LOCK DOOR MOTOR SUBSTITUTION

7.9 LOCK DOOR MOTOR SWITCH SUBSTITUTION SOLUTION

7.10 DOOR GASKET SUBSTITUTION

7.11 COOKING SAFETY THERMOSTAT SUBSTITUTION

7.12 RESISTOR 800ΩSUBSTITUTION

7.13 PIRO SAFETY THERMOSTATS SUBSTITUTION

7.14 PROBE TEMPERATURE SUBSTITUTION

7.15 DOOR HINGES SUBSTITUTION

7.16 DOOR HINGES BOX SUBSTITUTION

7.17 SWITCH OR SELECTORS OF FUNCTIONS SUBSTITUTION

7.18 TEMPERATURE SELECTOR SUBSTITUTION

7.19 ELECTRONIC CONTROL SUBSTITUTION

7.20 DOOR EXTERNAL GLASS SUBSTITUTION

7.21 DOOR INTERNAL GLASS SUBSTITUTION

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Servicing Requirements

1.1

Health & Safety

Note: When servicing the oven, health and safety issues must be considered at all times. Specific safety

issues are listed below with their appropriate icon. These are illustrated throughout the service information

to remind service people of the health and safety issues

1.1.1 Electrical Safety

WARNING! TO AVOID ELECTRIC SHOCK!

Do not attempt to service this oven without suitable training and

qualifications.

Ensure the main power has been disconnected before servicing any part of the oven. If

the power is required to be on for electrical fault finding, then extreme care should be

taken not to make contact with electrical components other than with testing probes.

Ensure the oven is turned off when removing any electrical component or connection.

1.1.2 Good Working Practices

Ensure the work areas are kept tidy and free of hazards while servicing the

oven. On completion of the servicing, ensure the oven and work areas are

left clean and tidy.

1.1.4 Insulation Test

Megger test to check insulation.

1.1.5 Sheet Metal Edges

When working around cut sheet metal edges use appropriate gloves or

protection to eliminate the chance of receiving a laceration.

Technical Overview

2.1

Oven Specifications

2.1.1 Oven Weight

Single 24”

lbs /Kg =97/44

2.1.2 Power rating

TECHNICAL DATA

OVENS Electrical Ratings and Maximum Connected

Load

@ 230-240 Volts 50/60Hz

Amperes Watts

SINGLE

CONV OMFP601

012,75 3000

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Technical Overview

2.2

Serial Plate

2.2.1 Location

The product serial number plate is located on the left side profile trim.

2.2.2 Model & Serial Number

The numbers printed on the plate contains the following information:

Technical Overview

2.3

Components Specifications

2.3.1 Heating

Elements Volts Freq. Watts Note

Broil 240 -- 2000+1000

Bottom 240 -- 1200+400

Ring (if present) 240 -- 2500

2.3.2 Motors Volts Freq. Watts Note

Convection Fan 220-

240 50/60 24-28

Cooling Fan 220-

240 50/60 23/28

Door Lock Motor 220-

240 50/60 3

Rotating Spit

Motor 230 50/60 4(if present)

2.3.3 Electric

Components Volts AWatts Note

Door Lock Motor

Switch 250 16 --

Lamp 240 -- 25

Piro Safety

Thermostat 250 16 --

Cooking Safety

Thermostat 250 16 --

Cooling Fan

Thermostat 250 16 --

Probe

Temperature 5V -- --



Technical Overview

2.4

System Description

ELECTRONIC CONTROL. The control consists of a main power located on display board.

COOKING MODE & TEMPERATURE SELECTORS. All ovens have one selector for the cooking

modes and one for the set temperature.

TEMPERATURE SENSOR. There is one Pt1000 sensor, fixed on the rear wall outside the cavity.

HEATING ELEMENTS. Four heaters are available in multifunction ovens while the ring element is

missing in the thermal ones. They are combined together in different ways, depending on the

selected mode, but the maximum power never overtakes 3000W.

oUPPER ELEMENT 2000+1000W at 240V.

oLOWER ELEMENT 1200+400W at 240V.

oRING ELEMENT 2500W at 240V.

CONVECTION FAN. This fan is available in multifunction cavities; it works always at the same

speed in all convection modes, self-clean and dehydrate.

COOLING FAN SYSTEM. A cooling fan keeps the internal parts temperature within acceptable

values, and removes smoke from the cavity through the catalyser. There is a 70°C by-pass

thermostat that shorts this resistor when the temperature overtakes the threshold, switching the

cooling fan into its full speed. This normally occurs during self-clean only.

OVEN LIGHTS. Incandescent 230V lamps. They turn on when a cooking mode starts.

DOOR LATCH SYSTEM. A motor actuates the latch mechanism to lock or unlock the door. The

motor always rotates in the same direction, and it’s the mechanism that determines the locking or

unlocking phases. They take about the same time to complete the half cycle. A changeover micro

switch placed right on the motor shaft and actuated by a 180° cam provides the electronics with the

latch position information.

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Technical Overview

2.5

Oven Model Configuration

The manual test procedure must be completed and confirmed as per the instructions in this section.

At every POWER-UP, the control runs a latch auto-test cycle. The lock icon flashes while the latch is

moving.

Keep the [MODE] knob to the 0 position (see Figure 1).

1. Hold [TEMP & TIME] knob for about 5 seconds until all the display elements turn on.

2. Press[TEMP & TIME] and release the knob again, all the display elements turn OFF.

3. Press [TEMP & TIME] the display shows the “Configuration Model”

4. Press [TEMP & TIME] the display shows the “Software Version”

The model is set by connector (see picture 2) that must be placed in the same location

in case of control substitution.

Type

Num

ber

Func

tions

del Configurat

ionModel Software

Version 001 02 03 04 05 06 07 08 09 10

Therm

al 8M

00 5

Conve

ction 8

2n002

Conve

ction 10

5n005

Therm

al 5M

Figure 1

Picture 2

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Technical Overview

2.6

Manual Test



IMPORTANT: The MANUAL TEST procedure can be activated only after power on. 

To enter in the MANUAL TEST follow the same procedure as the Configuration section 2.5



2.6.1 How to verify the correct selection

At power-up, the control runs a latch auto-test; lock symbol flashes while the latch is moving. Wait for the auto-

test end. When the control is powered for the first time the display is blinking. 

1.Hold [TEMP & TIME] knob for about 5 seconds until all the display elements turn on.

2.Press[TEMP & TIME] and release the knob again, all the display elements turn OFF.

3. Press [TEMP & TIME] the display shows the “Configuration Model”



4.Press [TEMP & TIME] the display shows the “Software Version”



2.6.2How to check Single oven hardware

Turn the knob [MODE] to the cooking mode.



1. Press and release [TEMP & TIME] knob, the display automatically shows:

“Ther”

check that the heating elements are energized (2200W or 2500W for ring element if the model is MA06)



2. Press and release [TEMP & TIME] knob, the display automatically shows:

“Au 1”

check that all fans and lights are energized.



3. Press and release [TEMP & TIME] knob twice, the display automatically shows:

“Au 2”

pass does not use.



4. Press and release [TEMP & TIME] knob, the display automatically shows:

“ALLc”

check that the heating elements + fans and lights are energized (2200W or 2500W for ring element if

the model is MA06 + auxiliary)



5. Press and release [TEMP & TIME] knob, the display automatically shows:

“ALLo”

check that the heating elements + fans and lights are not energized.



6. Press and release [TEMP & TIME] knob, the display automatically shows the temperature value:

“000°”



7. Press and release [TEMP & TIME] knob, the display automatically shows the real temperature

value:

“ 25°” (Example)

In case of Failure.

E010= Probe temperature disconnected or circuit interrupted.

E020= Probe temperature in short circuit

E030= Voltage reference uncorrected on electronic board.



8. Turn the knob [MODE] to the position.



9. Press and release [TEMP & TIME] knob the display automatically shows:

“Pr00”

Turn the knob [MODE] clockwise and check that the values correspond to the position of selector [Pr00

for 0, Pr01 for first, etc.......]

10. Press and release [TEMP & TIME] knob the display automatically shows:

D0L0= (latch door mechanism opened)

D0L1= (latch door mechanism closed)



11. Turn the knob [TEMP & TIME] anticlockwise until the buzzer emits 5 sounds, the

display shows the time confirming the end of manual test.



12. Press and release [TEMP & TIME] knob ones time the clock stops blinking.



Turn the knob [MODE] to the each position to verify all functions:



LightCooling

fanConvection

fanSpit

motor

Lock

door

motor

Ext.

Upper heating

element

Int.

Upper heating

element

Ext.

Lower

heating

element

Int.

Lower

heating

element

Ring

element



X

        



XXX

      



XX

  

1000W

 

1200W



X

   

1000W

 

1200W



XXX

 

1000W

 

1200W



XX

    

1200W 



XX

    

1200W 



XXX

   

2500W



XXX

   

1200W 

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