Kiturami TURBO-21 Manual

Model

┃┃┃┃┃

* TURBO - 25 (29.1 kW)

* TURBO - 30 (34.9 kW)

* TURBO - 17 (19.8 kW)

* TURBO - 21 (24.4 kW)

Technical information and Installation Servicing Instructions

TURBO Oil Boiler.....................................

boiler……………..

1페이지

CONTENTS

1) overall view

1 -1. General information ************************************** 3

2) Product description

2 - 1. Boiler Specification ************************************** 4

2 - 2. Product dimensions ************************************** 5

2 - 3. Burner Specification ************************************** 6

3) Installation

3 - 1. Standard chimney installation ************************************** 9

3 - 2. Standard heating & hot water installation ************************************** 11

3 - 3. Standard gas connection installation ************************************** 14

3 - 4. Burner connection spec ************************************** 15

3 - 5. connecting Electricity ************************************** 16

4) Main part spec

4 - 1. Gear pump

**************************************

4 - 2. Electronic pump

**************************************

4 - 3. Ignition transformer

**************************************

4 - 4. Connector

**************************************

4 - 5. Ignition bar

**************************************

4 - 4. Adjustment and gas conversion ************************************** 21

5) Burner direction for assembly

5 - 1. Burner part exploded view ************************************** 22

6) Teat working

6 - 1. Check list before switching - on ************************************** 24

7) Direction

For

assembly

7 - 1. Boiler part exploded view ************************************** 25

7 - 2. Part name ************************************** 26

8) Maintenance guide

8 - 1. Assembly of Burner ************************************** 27

8 - 2. Assembly of Temp. and Overheating Sensors ************************************** 28

8 - 3. How to clean Heat exchanger's Exhaust tube ************************************** 29

9) Function of the controller

9 - 1. Main controller part mane ************************************** 30

9 - 2. Room control part mane (CTR-5700 plus) ************************************** 31

9 - 3. Room control LED panel ************************************** 32

10) Troubleshooting guide (error code)

10 - 1. Finding failure ************************************** 33

11) Technical Data Table ************************************** 34

10) Memo ************************************** 35

11) Warranty ************************************** 36

2페이지

1. overall view

These instructions are suitable for TURBO Series standing Oil boiler;

Do not forget this instruction.

To ensure the correct installation, commissioning and servicing of domestic central heating system.

1. High efficient Heat Exchanger

It's a boiler with high efficiency and low noise, which exchanges the heat efficiently and has a tolerance to the

strong headwind in winter.

2. Electronic Automatic Control Device (Korea Patent No.17570)

Electronic Automatic Control Device(CTC) judges the operation status of boiler and controls it. CTC is the high-tech controller with

the program for self-diagnosis function, automatic control function, Hot water-only mode, Sleep mode and Out of house mode.

3. Cutting edge self-diagnosis System

It has the various and convenient fuel-saving mode such as Outgoing, Bath and Sleep mode, and is equipped with the safety devices

including a flame sensor and a temperature sensor. It's a safe boiler with the cutting edge technology.

4. Turbo Cyclone Burner (Korea Patent No.101040)

Kiturami Turbo Cyclone Burner burns combusted air secondarily with a special metal plate heated up to 800℃ like a turbo engine

of an automobile. It's different from general burner which burns injected fuel from nozzle in the air. It's eco-friendly and acquires

NT(Net Technology). Turbo Cyclone Burner guarantees environment-friendliness, safety and long-life.

It's a hydraulic spray type burner, which can use the oil or the diesel variously, and adapt to solidified oil under sub-zero Temp.

and combustion conditions change

5. Slim design for easy installation

It's easy to transport and install in a small space by the optimal design with the cutting edge 3-dimentional design technique.

1 - 1 General Information

3페이지

2. Product description

Model : TURBO Oil Boiler

TURBO-25

166

MODEL TURBO-17 TURBO-21 TURBO-30

STAINLESS BAND

350

220 V/50Hz

2 - 1 Boiler Specification

150

DIMENSION (Wx Dx H)

POWER SOURCE

365 x 650 x 890

FLUE

Room Control

WEIGHT (kg)

HEATING AREA (㎡)

FUEL TYPE

113 140

325 x 602 x 815

INSTALLATION TYPE FE

220160

Light Oil

200

CH SUPPLY

Ignition transformer

BURNER

Heat exchanger

DHW COIL

Damper Ring

Bottom COVER

Main controller

CH RETURN

Temperature

sensor

OIL FILTER

CASE

TOP COVER

TOTAL

CONTROL

COMPUTER

OIL

4페이지

▶

TURBO

17 , 21 , 25 , 30

A : Flue Connector B: CH Supply C: CH Return D: Drain

E : DHW inlet

F: DHW outlet

▶ Dimension of Boiler mm

▶ Pipe Size mm

A B C DE F

80 32 32 32 15 15

※ CH supply pipe is on the upper section as shown in Figure.

602

815

650

REMARK

603

890

TURBO - 17

TURBO - 30

325

MODEL

325

TURBO - 21

TURBO - 25

2 - 2 Product dimensions

815

TURBO - 30

365

TURBO - 25

890

MODEL

365

TURBO - 17

650

TURBO - 21

Temperature sensor

MAIN Controller

Peep hole

Burner

Photo sensor

Air damper

Ignition

transformer

Low water sensor

electronic

pump

5페이지

* BURNER MODEL : TURBO - 17 (19.8kW) , TURBO - 21 (24.4kW)

TURBO - 25 (29.0kW) , TURBO - 30 (34.9kW)

NO NO NO

123

456

789

Remark

※ Features of Turbo Cyclone Burner

Kiturami Turbo Cyclone Burner burns combusted

air secondarily with a special metal plate heated

up to 800℃ like a turbo engine of an automobile,

considerably reducing fuel costs and exhausts.

Ignition transformer

Air Damper Burner Tube

Burner Body

NAME

Oil filter

2 - 3 Burner Specification

Gear Pump typeElectronic Pump type

NAME

Photo sensor

Burner Gasket

Electronic, Gear Pump

Motor cover

NAME

입체 형 소용돌이 스테빌라이저

특수금속 (FCH2)

NOZZLE

Cyclone stabilizer

Special metal

(FCH2)

6페이지

* Dimension of Electronic Pump type Burner

Dimension of Gear Pump type Burner

Gear Pump type Electronic Pump type

Gear Pump type

7페이지

* Dimension of Electronic Pump type Burner Flange

* Dimension of Gear Pump type Burner Flange

A B

115

172TURBO-35

TURBO-25 143.5 115 172

115143.5

TURBO-21

143.5

CMODEL

172

143.5

115

172

143.5

115

B C

172TURBO-21

TURBO-17

MODEL

8페이지

3. Installation

▶ Installing flue in case of no existing flue

1. As shown in Figure 1-1, install stainless flue outside and then install

air intake vent and exhaust gas vent for boiler room.

2. Cover the Flue and the surface of the wall with the nonflammable

material to prevent fire or damage by high temperature of exhaust gas.

3. Install the flue part connected with exhaust hood should be installed

longer than 50cm, which prevents condensate from flowing into the

inside of boiler.

4. Install the condensate drain at "A" region to prevent the condensate,

generated in the outer flue, from flowing into the inside of boiler.

▶ Installing flue in case of existing flue

1. Check the air leakage at the joint between outer flue and inner flue,

and seal the joint with the nonflammable material.

2. Install air intake vent at the bottom and exhaust gas vent at the top.

3. Keep the distance more than 200mm between the outer flue and the inner

flue's end, which smoothes the emission of exhaust gas.

4. Install the condensate drain to discharge the condensate, generated

in the outer flue.

3-1 Standard chimney installation

BURNE

DRAI

AIR SUPPLY

cleaning

NONFLAMMABLES

AIR

VEN

NONFLAMMABLE

CLEANING and

CONDENSATE

DRAIN HOLE

AIR VENT

under

15cm under

45cm under

50cm under

200cm under

9페이지

▶ Installing the Boiler

1. Do not install the boiler in tighty shut area without ventilation or in bathroom

with a lot of moisture. It may cause the critical lack of oxygen or imperfect

combustion.

2. Install the boiler horizontally and solidly on the nonflammables such as

concrete or bricks which can withstand the weight.

3. Do not install the boiler in open veranda or outdoor for the frost protection.

4. Place the boiler in the area with enough space to check and repair it.

5. Use a plug acceptable only for the boiler.

6. Install the boiler 50mm higher than the floor.

▶ Cautions in installing Flue

1. The highest part of flue should be out of wind pressure belt and

not be influenced by rain and wind.

2. When there is a high building or an obstacle within 1M around the flue,

the flue should be Min. 1M higher than the high building.

3. If the flue is placed in a wind pressure belt, the efficiency of the boiler

is getting lower because the imperfect combustion causes soot, and

that leads to safety shut down function, which means the boiler does

not work well.

AIR

SUPPLY

NON-FLAMMABLES

AIR PRESSURE

BELT

CLEANING

HOLE

1m under

chimney

10페이지

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