Kiturami TURBO-21 Manual

Model
┃┃┃┃┃
* TURBO - 25 (29.1 kW)
* TURBO - 30 (34.9 kW)
* TURBO - 17 (19.8 kW)
* TURBO - 21 (24.4 kW)
Technical information and Installation Servicing Instructions
TURBO Oil Boiler.....................................
boiler……………..
1페이지

CONTENTS
1) overall view
1 -1. General information ************************************** 3
2) Product description
2 - 1. Boiler Specification ************************************** 4
2 - 2. Product dimensions ************************************** 5
2 - 3. Burner Specification ************************************** 6
3) Installation
3 - 1. Standard chimney installation ************************************** 9
3 - 2. Standard heating & hot water installation ************************************** 11
3 - 3. Standard gas connection installation ************************************** 14
3 - 4. Burner connection spec ************************************** 15
3 - 5. connecting Electricity ************************************** 16
4) Main part spec
4 - 1. Gear pump
**************************************
17
4 - 2. Electronic pump
**************************************
17
4 - 3. Ignition transformer
**************************************
19
4 - 4. Connector
**************************************
19
4 - 5. Ignition bar
**************************************
20
4 - 4. Adjustment and gas conversion ************************************** 21
5) Burner direction for assembly
5 - 1. Burner part exploded view ************************************** 22
6) Teat working
6 - 1. Check list before switching - on ************************************** 24
7) Direction
For
assembly
7 - 1. Boiler part exploded view ************************************** 25
7 - 2. Part name ************************************** 26
8) Maintenance guide
8 - 1. Assembly of Burner ************************************** 27
8 - 2. Assembly of Temp. and Overheating Sensors ************************************** 28
8 - 3. How to clean Heat exchanger's Exhaust tube ************************************** 29
9) Function of the controller
9 - 1. Main controller part mane ************************************** 30
9 - 2. Room control part mane (CTR-5700 plus) ************************************** 31
9 - 3. Room control LED panel ************************************** 32
10) Troubleshooting guide (error code)
10 - 1. Finding failure ************************************** 33
11) Technical Data Table ************************************** 34
10) Memo ************************************** 35
11) Warranty ************************************** 36
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1. overall view
These instructions are suitable for TURBO Series standing Oil boiler;
Do not forget this instruction.
To ensure the correct installation, commissioning and servicing of domestic central heating system.
1. High efficient Heat Exchanger
It's a boiler with high efficiency and low noise, which exchanges the heat efficiently and has a tolerance to the
strong headwind in winter.
2. Electronic Automatic Control Device (Korea Patent No.17570)
Electronic Automatic Control Device(CTC) judges the operation status of boiler and controls it. CTC is the high-tech controller with
the program for self-diagnosis function, automatic control function, Hot water-only mode, Sleep mode and Out of house mode.
3. Cutting edge self-diagnosis System
It has the various and convenient fuel-saving mode such as Outgoing, Bath and Sleep mode, and is equipped with the safety devices
including a flame sensor and a temperature sensor. It's a safe boiler with the cutting edge technology.
4. Turbo Cyclone Burner (Korea Patent No.101040)
Kiturami Turbo Cyclone Burner burns combusted air secondarily with a special metal plate heated up to 800℃ like a turbo engine
of an automobile. It's different from general burner which burns injected fuel from nozzle in the air. It's eco-friendly and acquires
NT(Net Technology). Turbo Cyclone Burner guarantees environment-friendliness, safety and long-life.
It's a hydraulic spray type burner, which can use the oil or the diesel variously, and adapt to solidified oil under sub-zero Temp.
and combustion conditions change
5. Slim design for easy installation
It's easy to transport and install in a small space by the optimal design with the cutting edge 3-dimentional design technique.
1 - 1 General Information
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2. Product description
Model : TURBO Oil Boiler
TURBO-25
166
MODEL TURBO-17 TURBO-21 TURBO-30
STAINLESS BAND
350
220 V/50Hz
2 - 1 Boiler Specification
150
DIMENSION (Wx Dx H)
POWER SOURCE
365 x 650 x 890
FLUE
Room Control
WEIGHT (kg)
HEATING AREA (㎡)
FUEL TYPE
113 140
325 x 602 x 815
INSTALLATION TYPE FE
220160
Light Oil
200
CH SUPPLY
Ignition transformer
BURNER
Heat exchanger
DHW COIL
Damper Ring
Bottom COVER
Main controller
CH RETURN
Temperature
sensor
OIL FILTER
CASE
TOP COVER
TOTAL
CONTROL
COMPUTER
OIL
4페이지

▶
TURBO
-
17 , 21 , 25 , 30
A : Flue Connector B: CH Supply C: CH Return D: Drain
E : DHW inlet
F: DHW outlet
▶ Dimension of Boiler mm
▶ Pipe Size mm
A B C DE F
80 32 32 32 15 15
80 32 32 32 15 15
80 32 32 32 15 15
80 32 32 32 15 15
※ CH supply pipe is on the upper section as shown in Figure.
602
815
650
REMARK
603
H
890
TURBO - 17
TURBO - 30
325
L
MODEL
W
325
TURBO - 21
TURBO - 25
2 - 2 Product dimensions
815
TURBO - 30
365
TURBO - 25
890
MODEL
365
TURBO - 17
650
TURBO - 21
B
A
Temperature sensor
MAIN Controller
Peep hole
C
Burner
D
Photo sensor
Air damper
Ignition
transformer
E
F
Low water sensor
electronic
pump
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* BURNER MODEL : TURBO - 17 (19.8kW) , TURBO - 21 (24.4kW)
TURBO - 25 (29.0kW) , TURBO - 30 (34.9kW)
NO NO NO
123
456
789
Remark
※ Features of Turbo Cyclone Burner
Kiturami Turbo Cyclone Burner burns combusted
air secondarily with a special metal plate heated
up to 800℃ like a turbo engine of an automobile,
considerably reducing fuel costs and exhausts.
Ignition transformer
Air Damper Burner Tube
Burner Body
NAME
Oil filter
2 - 3 Burner Specification
Gear Pump typeElectronic Pump type
NAME
Photo sensor
Burner Gasket
Electronic, Gear Pump
Motor cover
NAME
입체 형 소용돌이 스테빌라이저
특수금속 (FCH2)
NOZZLE
9
6
8
1
8
2
2
3
4
5
4
6
9
5
Cyclone stabilizer
Special metal
(FCH2)
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* Dimension of Electronic Pump type Burner
mm
*
Dimension of Gear Pump type Burner
Gear Pump type Electronic Pump type
Gear Pump type
Gear Pump type
Gear Pump type
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* Dimension of Electronic Pump type Burner Flange
m
m
* Dimension of Gear Pump type Burner Flange
m
m
A B
115
172TURBO-35
TURBO-25 143.5 115 172
115143.5
TURBO-21
143.5
CMODEL
172
143.5
115
172
A
143.5
115
B C
172TURBO-21
TURBO-17
MODEL
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3. Installation
▶ Installing flue in case of no existing flue
1. As shown in Figure 1-1, install stainless flue outside and then install
air intake vent and exhaust gas vent for boiler room.
2. Cover the Flue and the surface of the wall with the nonflammable
material to prevent fire or damage by high temperature of exhaust gas.
3. Install the flue part connected with exhaust hood should be installed
longer than 50cm, which prevents condensate from flowing into the
inside of boiler.
4. Install the condensate drain at "A" region to prevent the condensate,
generated in the outer flue, from flowing into the inside of boiler.
▶ Installing flue in case of existing flue
1. Check the air leakage at the joint between outer flue and inner flue,
and seal the joint with the nonflammable material.
2. Install air intake vent at the bottom and exhaust gas vent at the top.
3. Keep the distance more than 200mm between the outer flue and the inner
flue's end, which smoothes the emission of exhaust gas.
4. Install the condensate drain to discharge the condensate, generated
in the outer flue.
3-1 Standard chimney installation
BURNE
R
DRAI
N
AIR SUPPLY
cleaning
NONFLAMMABLES
AIR
VEN
T
NONFLAMMABLE
CLEANING and
CONDENSATE
DRAIN HOLE
AIR VENT
under
under
15cm under
45cm under
50cm under
200cm under
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▶ Installing the Boiler
1. Do not install the boiler in tighty shut area without ventilation or in bathroom
with a lot of moisture. It may cause the critical lack of oxygen or imperfect
combustion.
2. Install the boiler horizontally and solidly on the nonflammables such as
concrete or bricks which can withstand the weight.
3. Do not install the boiler in open veranda or outdoor for the frost protection.
4. Place the boiler in the area with enough space to check and repair it.
5. Use a plug acceptable only for the boiler.
6. Install the boiler 50mm higher than the floor.
▶ Cautions in installing Flue
1. The highest part of flue should be out of wind pressure belt and
not be influenced by rain and wind.
2. When there is a high building or an obstacle within 1M around the flue,
the flue should be Min. 1M higher than the high building.
3. If the flue is placed in a wind pressure belt, the efficiency of the boiler
is getting lower because the imperfect combustion causes soot, and
that leads to safety shut down function, which means the boiler does
not work well.
AIR
SUPPLY
NON-FLAMMABLES
AIR PRESSURE
BELT
CLEANING
HOLE
1m under
1m under
1m under
chimney
1m
10페이지
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