Kargo Master 4A92L Manual de usuario

Installation Guide

4A92L

Kargo Master

Rancho Cordova, CA 95742

800-343-7486

CustomerService@KargoMaster.com

DATE: ______________

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Installation Instructions –4A92L

*PLEASE READ ALL INSTRUCTIONS AND WARNINGS PRIOR TO ASSEMBLING,

INSTALLING, AND USING THIS PRODUCT*

Warning

Always check for wires, fuel tanks and lines, brake lines and other important vehicle

functionality items prior to drilling and installing all products.

Tools Needed

5/16”Wrench and Socket

3/8” Wrench and Socket

1/2” Wrench and Socket

9/16” Wrench and Socket

Tape Measure

Table of Contents

Parts List ..................................................................................................................................... 2

Hardware List ............................................................................................................................. 3

Step 1 Load Plates ...................................................................................................................... 4

Step 2 Pan Mount ....................................................................................................................... 5

Step 3 Hex Tube Length ............................................................................................................. 5

Step 4 Install Hex Tube ............................................................................................................... 6

Step 5 Install Latch ..................................................................................................................... 7

Step 6 Install Handle ................................................................................................................... 7

Step 7 Ladder Stop ..................................................................................................................... 8

Step 8 Ladder Hooks ................................................................................................................... 8

Before You Begin

•Read all instructions.

•Have mount kit installed on vehicle.

•Front Bow has slot in ladder pan.

•NEVER EXCEED MANUFACTURERS ROOF WEIGHT RATING.

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Installation Instructions –4A92L

Parts

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Installation Instructions –4A92L

Hardware

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Installation Instructions –4A92L

Step 1 –Load Plates

•At the end of each bow,

opposite from the pan

mechanism, bolt load

plates (J) using two

5/16” x 3/4” carriage

bolts (1), two 5/16” flat

washers (2) and two

5/16” nyloc nuts (3) in

the orientation shown.

•If installing 4A963, Skip

installing load plates.

•Repeat on both bows.

•Snug Tighten, but allow

movement.

•Determine front and rear bow. The front bow will have a slot in the pan.

Front Bow

Rear Bow

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Installation Instructions –4A92L

Step 2 –Pan Mount

•Set Bow Assy (A&B) on mounting feet as shown. Follow instructions from the mount kit to

install on vehicle.

•Place a foam block from the packaging to hold the bow in the up position in order to

access the mounting slots.

•Use 3/8”x 3/4” hex head bolts with 3/8” lock washers and 3/8” flat washers in order

shown.

•Leave loose until the the rack is assembled.

•Repeat on both ends of bow.

Step 3 –Determine Hex Tube Length

•If the distance between the two bows is greater than 43”, use the long hex bar as it comes

assembled.

•If the distance between the two bows is approximately 43”, remove the long hex tube

from the assembly and use the small 3 hole hex tube (C).

•In either case, remove bolt closest to the end of the hex sleeve that sets length of hex tube

assembly, as shown.

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Installation Instructions –4A92L

Step 4 –Install Hex Tube

•Install hex tube to front pan assembly.

•Use the end of the hex tube assembly with 2 exposed holes to mount into the front pan.

*Front bow shown*

*Rear bow shown below*

•Slide hex tube and install on rear pan. (if distance between bows is appoximately 43” use

small 3 hole hex tube (C), see bottom set of pictures.)

•Bolt to rear pan using included hardware.

•Once bolted to rear pan, adjust hex tube to line holes up with the hex sleeve.

•Once aligned, bolt through both the hex sleeve and the hex tube using bolts from step 3.

•TIGHTEN all bolts from both front and rear pans.

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Installation Instructions –4A92L

Step 5 –Install Latch

•Move rear pan assembly out of the way to expose the end of the crossmember.

•Bolt latch assembly (F) to end of crossmember using 5/16” x 3/4" carriage bolts (1), 5/16”

flat washers (2) and 5/16”nyloc nuts (3).

•Shown without pan for clarity.

•TIGHTEN

Step 6 –Install Handle

•Using the hardware in the rear bow

to bolt handle (E) into position.

•TIGHTEN

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Installation Instructions –4A92L

Step 7 –Ladder Stop

•Using the hardware in both bows,

bolt ladder stop (H) in orientation

shown. Be sure to place the tab

on the ladder stop into the slot

on the bow.

•TIGHTEN

Step 8 –Ladder Hooks

•Using the hardware and installed pem

studs on both bows, loosen nuts and

slide ladder hook (G) into place.

•TIGHTEN

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Installation Instructions –4A92L

•The ladder hook may be adjusted up or down at 4

different locations.

GO BACK AND TIGHTEN ALL BOLTS FROM PREVIOUS STEPS, BE SURE

HARDWARE IN MOUNTING IS TIGHT.

YOUR INSTALLATION IS NOW COMPLETE

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