KANSAI SPECIAL SX Series Manual de usuario

INSTRUCTION







Industrial Sewing Machines

SX6003P

First published : November 2001

No. 010117

INTRODUCTION

INTRODUCTIONINTRODUCTION

INTRODUCTION

Thank you for your purchasing Kansai Special's SX6000 Series.

Read and study this instruction manual carefully before beginning any of the

procedures and save it for later use.

1. This instruction manual describes adjustments and maintenance procedures on this

machine.

2. Before starting the machine, check to make sure the pulley cover, safety cover, etc.

are secured.

3. Before adjusting, cleaning, threading the machine or replacing the needle, be sure

to turn off the power.

4. Never start the machine with no oil in the reservoir.

5. Refer to the parts list as well as this instruction manual before performing

preventive maintenance.

6. The contents described in this instruction manual are subject to change without

notice.

CONTENTS

CONTENTSCONTENTS

CONTENTS

1. SPECIFICATIONS

1-1 Description ･･････････････････････････････ 1

1-2 Stitch type ･･･････････････････････････････ 1

2. NEEDLES & THREADING THE MACHINE

2-1 Needles ･･････････････････････････････････ 1

2-2 Replacing the needle ･･････････････････････ 1

2-3 Threading ･･･････････････････････････････ 2

3. MACHINE SPEED

3-1 Machine speed & direction in which the

machine pulley runs ･･････････････････････ 2

3-2 Motor & belt ･････････････････････････････ 3

4. LUBRICATION

4-1 Oil ･･････････････････････････････････････ 3

4-2 To fill the machine with oil ････････････････ 3

4-3 To check for proper oil flow ････････････････ 3

4-4 Putting a small amount of oil ･･････････････ 4

4-5 Replacing the oil ･････････････････････････ 4

4-6 Cleaning the filter element ････････････････ 4

5. SEWING MACHINE INSTALLATION

5-1 Cutting the machine table ･････････････････ 5

5-2 Installing the mount base ･････････････････ 9

5-3 Installing the machine ････････････････････ 9

5-4 Installing the pulley cover ･････････････････ 9

TIMING OF THE LOOPERS TO THE

NEEDLES

6-1 To adjust the timing ･････････････････････ 10

6-2 Angle and height for installing the loopers ･11

6-3 Looper setting distance ･･････････････････ 11

6-4 Needle height ･･･････････････････････････ 11

6-5 Installing the needle holder ･･････････････ 11

6-6 Relationship between the needles and

needle plate ････････････････････････････ 12

6-7 Needles/loopers front-to-back relationship ･12

6-8 Adjusting the amount of looper front-to-back

movement ･･････････････････････････････ 12

7. ADJUSTING THE NEEDLE GUARD ･･･ 13

ADJUSTING THE FEED DOGS & STITCH

LENGTH

8-1 Feed dog height ･････････････････････････ 13

8-2 Feed dog front-to-back ･･･････････････････ 13

8-3 Stitch length ････････････････････････････ 14

9. ADJUSTING THE PRESSER FOOT

9-1 Presser foot pressure ････････････････････ 14

9-2 Disassembling and reassembling the

presserfoot ･････････････････････････････ 15

9-3 Presser foot lift ･･････････････････････････ 15

9-4 Adjusting the thread releaser shaft ････････ 15

10. ADJUSTING THE FEED ROLLER

10-1 Adjusting the movement amount of the

feedroller ･････････････････････････････ 16

10-2 Feed roller pressure ････････････････････ 16

10-3 Disassembling, reassembling and adjusting

thefeedroller ･････････････････････････ 16

11.

ADJUSTING THE STITCH FORMATION

11-1 Needle thread tension ･･････････････････ 17

11-2 Looper thread tension ･･････････････････ 17

12. CLEANING THE MACHINE ･･･････････ 18

< Note >

When replacing the needle, be sure to turn off the

machine. A clutch motor continues running for a

while after the machine is turned off.

Therefore keep on pressing the pedal until the

machine stops.

【1】SPECIFICATIONS

-1 Description

1 Description1 Description

1 Description

High speed feed-off-the-arm machines with

differential feed

-2

Stitch type

Stitch typeStitch type

Stitch type

JIS401 double chainstitch machines

【2】NEEDLES & THREADING THE MACHINE

-1

1 Needles

NeedlesNeedles

Needles

TV×3 of Schmetz or Organ

Select the proper needle for the fabric and thread.

< Needles and needle size >

Schmetz TV×3 Nm90 Nm100 Nm110 Nm125 Nm130 Nm140

Organ TV

×3 # 14 # 16 # 18 # 20 # 21 # 22

-2

2 Replacing the needle

Replacing the needleReplacing the needle

Replacing the needle

When replacing the needle, check the needle

carefully to see that the scarf is turned to the rear of

the machine (see the illustration).

< Note >

Run the machine at 3,500 spm for the first 200 hours

(approximately 1 month) for durability.

The handwheel turns counterclockwise as shown in the

illustration.

-3 Threading

3 Threading3 Threading

3 Threading

Thread the machine correctly by referring to the illustration below.

To thread the loopers, lay the looper holder down using the looper drawing device.

■To lay the looper holder down

When the needle bar is at the bottom of its stroke, press push button G.

Threading is easy.

【3】MACHINE SPEED

-1

1 Machine speed & direction in which the machine pulley runs

Machine speed & direction in which the machine pulley runsMachine speed & direction in which the machine pulley runs

Machine speed & direction in which the machine pulley runs

Maximum speed : 4,500 spm (4,000 spm for normal

use)

A，B，C .. Needle threads

D，E，F .. Looper thread

-2

2 Motor & belt

Motor & beltMotor & belt

Motor & belt

Motor : 3-phase, 2-pole, 400W clutch motor

Belt : M type V belt

Select the proper motor pulley according to the machine speed (refer to the motor pulley

outer diameter in the table below.) Position the motor by pressing the finger onto the

mid-point of the belt so that 1 ~ 2cm deflection can be achieved (see the illustration).

Machine speed

Motor pulley outer

diameter 50Hz 60Hz

75 ㎜3500SPM

85 ㎜4000SPM

90 ㎜3500SPM

95 ㎜4500SPM

100 ㎜4000SPM

110 ㎜4500SPM

【4】LUBRICATION

-1

1 Oil

OilOil

Oil

Use Kansai Special's genuine oil. (Part No.28 - 617)

-2

2 To fill the machine with oil

To fill the machine with oilTo fill the machine with oil

To fill the machine with oil

Remove screw A and B from the oil hole.

Fill the machine with oil until the oil level reaches the top

line on oil gauge E and D. Maintain the oil level between

the lines of the gauges.

-3

To check for proper oil flow

To check for proper oil flowTo check for proper oil flow

To check for proper oil flow

After filling the machine with oil, run the machine to

check the oil is splashing to oil flow sight window C and F.

When starting a new machine after filling the reservoirs,

or when beginning to operate a machine that has been

idle for some time, it may be necessary to prime the pump.

To do this, remove the two plug screw G.

Apply oil from an oil can to these holes and operate

machine until bubbling can be observed at the windows.

< Note >

Contaminated oil may shorten machine life. Replace the oil as early as possible.

-4

Putting a small amount of oil

Putting a small amount of oilPutting a small amount of oil

Putting a small amount of oil

Put a small amount of oil onto the positions shown in the illustration.

-5

Replacing the oil

Replacing the oilReplacing the oil

Replacing the oil

To extend machine life, replace the entire oil after the first 200 hours of operation.

Thereafter replace the oil every 6 months. To drain the oil, remove screw I and J.

-6

Cleaning the filter element

Cleaning the filter elementCleaning the filter element

Cleaning the filter element

Before replacing the oil, remove reservoir K and

clean the cylinder, inside of the reservoir and filter

element. Also remove the oil pump and clean the

filter element L. If these parts are contaminated,

proper oiling may not be performed.

【5】SEWING MACHINE INSTALLATION

-1

1 Cutting the

Cutting theCutting the

Cutting the machine table

machine tablemachine table

machine table

■Type A (clutch motor)

■Type B (clutch motor)

■Type C (servo motor)

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