Johnson Controls IOM3731 Manual de usuario

IOM3731 Input/Output Module Installation Guide

Application

The IOM3731 Input/Output Expansion Module (IOM) is

part of the Metasys® system Field Equipment Controller

family. IOM field controllers expand the number of I/

O points connected to a Network Automation Engine

(NAE), Network Control Engine (NCE), Field Equipment

Controller (FEC), or Advanced Application Field Equipment

Controller (FAC) to monitor and control a wide variety of

HVAC equipment.

IOM field controllers operate on an RS-485 BACnet® MS/

TP Bus and integrate into the web-based Metasys system.

Note: At CCT Release 10.1 and later, a new capability

was introduced allowing VMAs, FECs, and FACs to

communicate by using either the BACnet or the N2

field bus networking protocol. The operation of the

IOM Input/Output Module is not affected by the

selection of the BACnet or the N2 protocol in the host

controller, when the IOM is connected to the host

controller using the SA bus. Only the BACnet protocol

is supported when the IOM is connected directly to

the trunk using the FC bus.

North American Emissions Compliance

Canada

This Class (A) digital apparatus meets all the

requirements of the Canadian Interference-Causing

Equipment Regulations.

Cet appareil numérique de la Classe (A) respecte toutes

les exigences du Règlement sur le matériel brouilleur du

Canada.

United States

This equipment has been tested and found to comply

with the limits for a Class A digital device pursuant to

Part 15 of the FCC Rules. These limits are designed

to provide reasonable protection against harmful

interference when this equipment is operated in a

commercial environment. This equipment generates,

uses, and can radiate radio frequency energy and, if not

installed and used in accordance with the instruction

manual, may cause harmful interference to radio

communications. Operation of this equipment in a

residential area may cause harmful interference, in which

case the users will be required to correct the interference

at their own expense.

Installation

Observe these guidelines when installing a controller:

• Transport the controller in the original container to

minimize vibration and shock damage.

• Verify that all parts shipped with the controller.

• Do not drop the controller or subject it to physical

shock.

Parts included

• One controller with removable terminal blocks (Power

and SA/FC bus are removable)

• One installation instructions sheet

Materials and special tools needed

• Three fasteners appropriate for the mounting surface

(M4 screws or #8 screws)

• One 20 cm (8 in.) or longer piece of 35 mm DIN rail and

appropriate hardware for DIN rail mount (only)

• Small straight-blade screwdriver for securing wires in

the terminal blocks

Physical features

*2410143322J*

Part No. 24-10143-322 Rev. J

2019-10-18

(barcode for factory use only)

MS-IOM3731

Figure 1: IOM3731 physical features

Table 1: IOM3731 physical features callouts and

descriptions

Callo

ut Physical feature: description and references

1 Binary Outputs (BOs) Terminal Block (see Table 2)

2 Mounting Clip

3Device Address DIP Switch Block (see Setting the device

addresses)

424 VAC, Class 2 Supply Power Terminal Block (see Supply

power terminal block)

5 Cover Lift Tab (see Removing the Controller cover)

6Sensor Actuator (SA) Bus / Field Controller (FC) Bus

Terminal Block (see SA/FC bus terminal block)

7 Binary Inputs (BIs) Terminal Block (see Table 2)

8 LED Status Indicators

9Sensor Actuator (SA) Bus or Field Controller (FC) Bus Port

(RJ-12 6-pin Modular Jack) (see SA/FC bus port)

Mounting

Observe these guidelines when mounting a field

controller:

• Ensure the mounting surface can support the

controller, DIN rail, and any user-supplied enclosure.

• Mount the controller horizontally on 35 mm DIN rail

whenever possible.

• Mount the controller in the proper mounting position

(Figure 2).

• Mount the controller on a hard, even surface whenever

possible in wall-mount applications.

• Use shims or washers to mount the controller securely

and evenly on the mounting surface.

• Mount the controller in an area free of corrosive vapors

and observe the Ambient Conditions requirements in

Table 9.

• Provide for sufficient space around the controller for

cable and wire connections for easy cover removal

and good ventilation through the controller (50 mm

[2 in.] minimum on the top, bottom, and front of the

controller).

• Do not mount the controller on surfaces prone to

vibration, such as duct work.

• Do not mount the controller in areas where

electromagnetic emissions from other devices or wiring

can interfere with controller communication.

Observe these additional guidelines when mounting a

controller in a panel or enclosure:

• Mount the controller so that the enclosure walls do

not obstruct cover removal or ventilation through the

controller.

• Mount the controller so that the power transformer

and other devices do not radiate excessive heat to the

controller.

• Do not install the controller in an airtight enclosure.

IOM3731 Input/Output Module Installation Guide2

Figure 2: Controller mounting positions

DIN rail mount applications

Mounting the controller horizontal on 35 mm DIN rail is

the preferred mounting method.

To mount a field controller on 35 mm DIN rail:

1. Securely mount a 20 cm (8 in.) or longer section of 35

mm DIN rail horizontal and centered in the desired

space so that the controller mounts in the horizontal

position shown in Figure 2.

2. Pull the bottom mounting clips outward from the

controller to the extended position as shown in

Figure 3.

3. Hang the controller on the DIN rail by the hooks

at the top of the (DIN rail) channel on the back of

the controller (Figure 3), and position the controller

snugly against the DIN rail.

4. Push the bottom mounting clip inward (up) to secure

the controller on the DIN rail.

To remove the controller from the DIN rail, pull the bot-

tom mounting clip out to the extended position and care-

fully lift the controller off the DIN rail.

Wall mount applications

To mount a field controller directly on a wall or other flat

vertical surface:

1. Pull the two bottom mounting clips outward and

ensure they are locked in the extended position as

shown in Figure 3.

2. Mark the three mounting hole locations on the wall

using the dimensions in Figure 3 and one of the

mount positions shown in Figure 2. Or, hold the

controller up to the wall or surface in a proper mount

position and mark the hole locations through the

mounting clips.

3. Drill holes in the wall or surface and insert

appropriate wall anchors in all of the mounting holes

(if necessary).

4. Hold the controller in place, and insert the screws

through the mounting clips and into the holes (or

anchors). Carefully tighten all of the screws.

Important: Do not overtighten the mounting

screws. Overtightening the screws may damage the

mounting clips.

Mounting features and dimensions

Figure 3: Back of Controller showing extended

mounting clips, DIN rail channel, and mounting

dimensions, mm (in.)

Wiring

Warning

Risk of Electric Shock

Disconnect or isolate all power supplies before mak-

ing electrical connections. More than one disconnect

or isolation may be required to completely de-energize

equipment. Contact with components carrying haz-

ardous voltage can cause electric shock and may re-

sult in severe personal injury or death.

Avertissement

Risque de décharge électrique

Débrancher ou isoler toute alimentation avant de

réaliser un branchement électrique. Plusieurs iso-

lations et débranchements sont peut-être néces-

saires pour -couper entièrement l'alimentation de

l'équipement. Tout contact avec des composants con-

ducteurs de tensions dangereuses risque d'entraîner

une décharge électrique et de provoquer des

blessures graves, voire mortelles.

IOM3731 Input/Output Module Installation Guide 3

CAUTION

Risk of Personal Injury and Property Damage

Do not apply power to the system before checking all

wiring connections. Short circuited or improperly con-

nected wires may result in permanent damage to the

equipment.

ATTENTION

Mise En Garde: Risque de dégâts matériels

Ne pas mettre le système sous tension avant d'avoir

vérifié tous les raccords de câblage. Des fils for-

mant un court-circuit ou connectés de façon incor-

recte risquent d'endommager irrémédiablement

l'équipement.

Important: Do not exceed the controller electrical

ratings. Exceeding controller electrical ratings can

result in permanent damage to the controller and

void any warranty.

Important: Use copper conductors only. Make

all wiring in accordance with local, national, and

regional regulations.

Important: Electrostatic discharge can damage

controller components. Use proper electrostatic

discharge precautions during installation, setup, and

servicing to avoid damaging the controller.

For detailed information on configuring and wiring

an MS/TP Bus, FC bus, and SA bus, refer to the MS/TP

Communications Bus Technical Bulletin (LIT-12011034).

Terminal blocks and bus ports

See Figure 1 for terminal block and bus port locations

on the IOM controller. Observe the following guidelines

when wiring an IOM controller.

Input and Output terminal blocks

All of the input terminal blocks are mounted on the

bottom of the controller and the output terminal blocks

are mounted on the top of the controller. See Table

2 for more information about I/O terminal functions,

requirements, and ratings.

SA/FC bus terminal block

An IOM can be connected to a SA bus or a FC bus, but not

to both buses simultaneously. The SA/FC bus terminal

block is a removable, 4-terminal plug that fits into a

board-mounted jack.

When connecting the IOM to an FC bus, wire the bus

terminal block plugs on the controller, and the other

controllers in a daisy-chain configuration using 3-wire

twisted, shielded cable as shown in Figure 4. See Table 4

for more information.

Figure 4: FC bus terminal block wiring

When connecting the IOM to an SA bus, wire the bus

terminal block plugs on the controller and other SA

bus devices in a daisy-chain configuration using 4-wire

twisted, shielded cable as shown in Figure 5. See Table 3

for more information.

Figure 5: SA bus terminal block wiring

Note: The SA PWR/SHLD terminal does not supply 15

VDC. The SA PWR/SHLD terminal is isolated and can

be used to connect (daisy chain) the 15 VDC power

leads on the SA bus (Figure 5) or the cable shields

on the FC bus (Figure 4). The SA bus supervisor (FAC,

FEC, or VMA) supplies 15 VDC to devices on the SA

bus requiring power.

IOM3731 Input/Output Module Installation Guide4

SA/FC bus port

The SA/FC bus port on the front of the controller

is an RJ-12, 6-position modular jack that provides a

connection for devices on the SA bus, a Bluetooth®

Wireless Commissioning Converter, an ZFR/ZFR Pro

Wireless Router (depending on which bus the controller is

operating on).

The SA/FC bus port is connected internally to the SA/FC

bus terminal block. See Table 4 for more information. The

SA/FC bus port pin assignment is shown in Figure 6.

Figure 6: Pin number assignments for sensor, SA bus

and FC bus ports on controllers

Supply power terminal block

The 24 VAC supply power terminal block is a gray,

removable, 3-terminal plug that fits into a board-mounted

jack on the top right of the controller.

Wire the 24 VAC supply power wires from the transformer

to the HOT and COM terminals on the terminal plug as

shown in Figure 7. The middle terminal on the supply

power terminal block is not used. See Table 4 for more

information about the supply terminal block.

Figure 7: 24 VAC supply power terminal block wiring

Note: The supply power wire colors may be different

on transformers from other manufacturers. Refer to

the transformer manufacturer’s instructions and the

project installation drawings for wiring details.

Important: Connect 24 VAC supply power to

the controller and all other network devices so

that transformer phasing is uniform across the

network devices. Powering network devices with

uniform 24 VAC supply power phasing reduces

noise, interference, and ground loop problems.

The controller does not require an earth ground

connection.

Wireless network applications

The controller can also be installed in a wireless

application using a ZFR/ZFR Pro Wireless Field Bus Router.

To configure a controller for use with the ZFR/ZFR Pro

Series Wireless Field Bus system:

Note: IOMs can communicate wirelessly on the FC

bus only.

1. Connect the ZFR/ZFR Pro Wireless Field Bus Router to

the FC bus port (RJ-12 modular jack) on the front of

the controller.

2. Ensure that the controller's device address DIP

switches are set to the correct device address. See

Setting the device addresses.

3. Set DIP switch 128 to ON, which enables wireless

operation on the controller.

Terminal Wiring Guidelines, Functions,

Ratings, and Requirements

Input and Output wiring guidelines

Table 2 provides information and guidelines about the

functions, ratings, and requirements for the controller

input and output terminals; and references guidelines for

determining proper wire sizes and cable lengths.

In addition to the wiring guidelines in Table 2, observe

these guidelines when wiring controller inputs and

outputs:

• Run all low-voltage wiring and cables separate from

high-voltage wiring.

• All input and output cables, regardless of wire size or

number of wires, should consist of stranded, insulated,

and twisted copper wires.

• Shielded cable is not required for input or output

cables.

• Shielded cable is recommended for input and output

cables that are exposed to high electromagnetic or

radio frequency noise.

• Inputs/outputs with cables less than 30 m (100 ft)

typically do not require an offset in the software setup.

Cable runs over 30 m (100 ft) may require an offset in

the input/output software setup.

IOM3731 Input/Output Module Installation Guide 5

I/O wiring ratings and requirements

Table 2: IOM3731 terminal blocks, functions, ratings, requirements, and cables

Terminal block label Terminal

label Function, ratings, requirements Determine wire size and

maximum cable length

Binary Input - Dry Contact Maintained Mode

0.01 second minimum pulse width Internal 18 V, 3k ohm pull

INnBinary Input - Pulse Counter/Accumulator Mode

0.01 second minimum pulse width

(50 Hz at 50% duty cycle)

Internal 18 V, 3k ohm pull up

BINARY INPUT

ICOM n

Binary Input Common for all Binary Input (IN) terminals

Note: All Binary ICOMn terminals share a common,

which is isolated from all other commons, except the

Configurable Output (CO) common (OCOMn) when the

CO is defined as an Analog Output.

See Guideline A in Cable and wire

length guidelines.

OUTn

Binary Output - 24 VAC Triac (External Power)

Connects OUTn to OCOMn when activated.

External Power Source Requirements:

30 VAC maximum output voltage

0.5 A maximum output current

1.3 A at 25% duty cycle

40 mA minimum load current

BINARY

OUPUT(External Power

Source Only)

OCOMn

Binary Output Common (for OUTn terminal)

Note: Each Binary Output common terminal (OCOMn)

is isolated from all other commons, including other

Binary Output commons.

See Guideline C in Cable and wire

length guidelines.

OUTnBinary Output - 24 VAC Triac (Internal Power)

Sources internal 24 VAC power (24~ HOT)

BINARY

OUPUT(Internal Power

Source Only) OCOMn

Binary Output - 24 VAC Triac (Internal Power)

Connects OCOMn to 24~ COM when activated.

Internal Power Source:

30 VAC maximum voltage to load

0.5 A maximum output current

1.3 A at 25% duty cycle

40 mA minimum load current

See Guideline C in Cable and wire

length guidelines.

Note: See Cable and wire length guidelines to

determine wire size and cable lenghts for cables.

Cable and wire length guidelines

The following table defines cable length guidelines for the

various wire sizes that may be used for wiring low-voltage

(<30 V) input and outputs.

Table 3: Cable length guidelines for recommended wire sizes for low-voltage (<30 V) Inputs and Outputs

Guideline Wire size/Gauge and type Maximum cable length

and type Assumptions

1.0 mm (18 AWG) stranded copper 457 m (1,500 ft) twisted wire

0.8 mm (20 AWG) stranded copper 297 m (975 ft) twisted wire

0.6 mm (22 AWG) stranded copper 183 m (600 ft) twisted wire

0.5 mm (24 AWG) stranded copper 107 m (350 ft) twisted wire

100 mV maximum voltage drop

Depending on cable and the connected input or

output device, you may have to define an offset

in the setup software for the input or output

point.

IOM3731 Input/Output Module Installation Guide6

Table 3: Cable length guidelines for recommended wire sizes for low-voltage (<30 V) Inputs and Outputs

Guideline Wire size/Gauge and type Maximum cable length

and type Assumptions

1.0 mm (18 AWG) stranded copper 229 m (750 ft) twisted wire

0.8 mm (20 AWG) stranded copper 137 m (450 ft) twisted wire

0.6 mm (22 AWG) stranded copper 91 m (300 ft) twisted wire

0.5mm (24 AWG) stranded copper 61 m (200 ft) twisted wire

100 mV maximum voltage drop

Depending on cable and the connected input or

output device, you may have to define an offset

in the setup software for the input or output

point.

See Maximum cable length versus

load current to select wire size/gauge.

Use stranded copper wire

See Maximum cable length

versus load current to

determine cable length. Use

twisted wire cable.

N/A

Maximum cable length versus load current

Use the following image to estimate the maximum cable

length relative to the wire size and the load current (in

mA) when wiring inputs and outputs.

Note: The following applies to low-voltage (<30 V)

inputs and outputs only.

Figure 8: Maximum wire length for low-voltage (<30

V) Inputs and Outputs by current and wire size

SA/FC bus and supply power wiring

guidelines

Table 4 provides information about the functions, ratings,

and requirements for the controller communication bus

and supply power terminals; and guidelines for wire sizes,

cable types, and cable lengths when wiring the controller

communication buses and supply power.

In addition to the guidelines in Table 4, observe these

guidelines when wiring an SA or FC bus and the 24 VAC

supply power:

• Run all low-voltage wiring and cables separate from

high-voltage wiring.

• All SA and FC bus cables, regardless of wire size, should

be twisted, insulated, stranded copper wire.

• Shielded cable is strongly recommended for all SA and

FC bus cables.

• Refer to the MS/TP Communications Bus Technical

Bulletin (LIT-12011034) for detailed information

regarding wire size and cable length requirements for

the SA and FC buses.

IOM3731 Input/Output Module Installation Guide 7

Communications bus and power

supply terminal block rating and

requirements

Table 4: Communications bus and supply power terminal blocks, functions, ratings, requirements, and cables

Terminal block/Port

label Terminal labels Function, electrical ratings/Requirements Recommended cable type

-FC or SA Bus Communications

COM Signal Reference (Common) for FC or SA Bus

communications

FCBUS or SABUS

SHLD

SAPWR

SHLD on FC Bus: Isolated terminal (optional shield

drain connection

SAP WR on SA Bus: 15 VDC power lead connection

Note: The SA PWR terminal on an IOM

controller does not supply 15 VDC. The SA

Bus supervisor (FAC, FEC, or VMA) supplies

15 VDC to devices on the SA Bus requiring

power.

FC Bus: 0.6 mm (22 AWG) stranded,

3-wire twisted, shielded cable

recommended.

SA Bus: 0.6 mm (22 AWG) stranded,

4-wire (2 twisted-pairs), shielded

cable recommended.

Note: On the SA Bus, the + and

- wire are one twisted pair, and

the COM and SA PWR are the

second twisted pair of wires.

SA/FC BUS

(Port)

RJ-12 6-Position Modular Connector provides:

FC or SA Bus Communications

FC or SA Bus Signal Reference and 15 VDC

Common

Commissioning Converter or ZFR /ZFR Pro Wireless

Router

(Maximum total current draw for SA Bus is 100

mA.)

Wireless Commissioning Converter

retractable cable or 24 AWG 3-pair

CAT 3 Cable <30.5 m (100 ft)

HOT 24 VAC Power Supply - Hot

Supplies 20-30 VAC (Nominal 24 VAC)

24~

COM

24 VAC Power Supply - Common

(Isolated from all other Common terminals on

controller.)

0.8 mm to 1.0 mm

(18 AWG) 2-wire

Note: The SA Bus and FC Bus wiring

recommendations in this table are for MS/TP

bus communications at 38,400 baud. For more

information, refer to the MS/TP Communications

Bus Technical Bulletin (LIT-12011034)

Commissioning the Controllers

You commission controllers with the CCT software, either

via a Bluetooth Wireless Commissioning Converter, a

ZigBee wireless dongle, or through MAP 4.2+/BACnet

Router (Mobile Access Portal (MAP) Gateway at version

4.2 or above), or in BACnet router mode when connected

to an NAE or NCE. Refer to the Controller Tool Help

(LIT-12011147) for detailed information on commissioning

controllers.

Troubleshooting the Controllers

Observe the Status LEDs on the front of the controller and

use the following table to troubleshoot the controller.

Table 5: Status LEDs and descriptions of LED states

LED label LED color Normal LED state Description of LED states

POWER Green On Steady

Off Steady = No Supply Power or the controller’s polyswitch/resettable fuse is

open. Check Output wiring for short circuits and cycle power to controller.

On Steady = Power Connected

FAULT Red Off Steady

Off Steady = No Faults

On Steady = Device Fault; no application loaded; Main Code download required, if

controller is in Boot mode, or a firmware mismatch exists between the controller

and the ZFR1811 Wireless Field Bus Router.

Blink - 2 Hz = Download or Startup in progress, not ready for normal operation

IOM3731 Input/Output Module Installation Guide8

Table 5: Status LEDs and descriptions of LED states

LED label LED color Normal LED state Description of LED states

SA/FC BUS Green Blink - 2 Hz

Blink - 2 Hz = Data Transmission (normal communication)

Off Steady = No Data Transmission (N/A - auto baud not supported)

On Steady = Communication lost, waiting to join communication ring

EOL Amber

Off (Except on

terminating

devices)

On Steady = EOL switch in ON position

Off Steady = EOL switch in Off position

Termination details

A set of Johnson Controls termination diagrams provides

details for wiring inputs and outputs to the controllers.

See the figures in this section for the applicable

termination diagrams.

Table 6: Termination details

Type of field device Type of Input/Output Termination diagrams

Dry Contact (Binary Input) BI

Incremental Control to

Actuator (Switch Low,

Externally Sourced)

24 VAC Binary Output

(Switch Low, Externally

Sourced)

24 VAC Binary Output

(Switch High, Externally

Sourced)

IOM3731 Input/Output Module Installation Guide 9

Table 6: Termination details

Type of field device Type of Input/Output Termination diagrams

Incremental Control to

Actuator (Switch High,

Externally Sourced)

Setup and Adjustments

Setting the device addresses

Metasys field controllers are master devices on MS/TP

(SA or FC) buses. Before operating controllers on a bus,

you must set a valid and unique device address for

each controller on the bus. You set a controller's device

address by setting the positions of the switches on the

DIP switch block at the top of the controller (Figure 1).

Device addresses 4 through 127 are the valid addresses

for these controllers.

The DIP switch block has eight switches numbered

128, 64, 32, 16, 8, 4, 2, and 1. Switches 64 through 1 are

device address switches. Switch 128 is a mode switch that

enables a controller to operate on a ZFR/ZFR Pro Series

Wireless Field Bus. Switch 128 must be set to off for all

hard-wired SA and FC bus applications. Set switch 128 to

ON for wireless FC bus applications only.

Figure 9: Device address DIP switch block set to

address 21

Note: Metasys field controllers ship with switch

128 ON and the remaining address switches off

rendering the controllers wired subordinate devices,

which do not operate on MS/TP buses, but will not

interfere with bus operation. Set a valid and unique

device address on the controller before applying

power to the controller on the bus.

To set the device addresses on Metasys field

controllers:

1. Set all of the switches on the address DIP switch

block (128 through 1) to off.

2. Set one or more of the seven address switches

(64 though 1) to ON, so that the sum of the switch

numbers set to ON equals the intended device

address. See Table 7 for valid device addresses.

Set the highest number switch that is less than or equal

to the intended device address to ON. Then continue set-

ting lower numbered switches until the total equals the

intended address. For example, if the intended device

address is 21, set switch 16 to ON first, then set switch 4

ON, followed by switch 1 (16+4+1= 21).

3. Set switch 128 to ON only for controllers on a ZFR/

ZFR Pro Series Wireless Field Bus application. For all

hard-wired SA and FC bus applications, ensure that

switch 128 is set to off.

Note: Do not connect a controller with switch 128

set to ON to an active (hard-wired) SA or FC bus.

When a controller with switch 128 set to ON and a

device address from 4 to 127 is connected to a wired

field bus, the entire field bus is rendered inoperable

until the controller is disconnected or switch 128 is

set to off.

Refer to the WNC1800/ZFR182x Pro Series Wireless Field

Bus System Technical Bulletin (LIT-12012356) or the

ZFR1800 Series Wireless Field Bus System Technical Bulletin

(LIT-12011295) for more information on device addresses

in wireless applications.

4. Set a unique and sequential device address for each

of the controllers connected on the SA or FC bus

starting with device address 4.

To ensure the best bus performance, set sequential device

addresses with no gaps in the device address range (4,

5, 6, 7, 8, 9, and so on). The controllers do not need to be

physically connected on the bus in their numerical device

address order.

5. Write each controller's device address on the white

label below the DIP switch block on the controller's

cover.

Refer to the MS/TP Communications Bus Technical Bulletin

(LIT-12011034) for more information on controller device

addresses and how to set them on MS/TP buses.

IOM3731 Input/Output Module Installation Guide10

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