JABSCO 32605 Series Manual de usuario

•Pump Body – Glass Filled Polypropylene

•Pump Design – Multi-Chamber Diaphragm

•Suction Lift – Self-Priming to 10 ft. (3 m)

•Ports – 3/4" (19 mm) Hose Barb & GMT

•Motor – Permanent Magnet

•Shipping Weight – 5 lb (2.1 kg)

WARNING!

VARIATIONS

MODELS

32605-0092

32605-0094

32900-0092

32900-0094

APPLICATION

WASHDOWN

GPM/LPM

4.0/15.1

VOLTS

12 Vdc

24 Vdc

12 Vdc

24 Vdc

SHUT-OFF

psi (bar)

60 (4.3)

AMP DRAW

@10 psi

@40 psi

FUSE

BREAKER*

COILED

HOSE

Yes

*Customer supplied, not included with pump.

Explosion hazard. Do not pump

gasoline, solvents, thinners or other

flammable liquids. Todo so can

cause an explosion resulting in

injuryor death.

DIMENSIONAL DRAWINGS — INCHES (MILLIMETRES)

Washdown — 32605/32900-Series

4.0 GPM (15 LPM) Marine Pumps

FEATURES

•Self-Priming to 10 ft. (3 m)

•Run Dry Without Damage

•Smooth Flow

•Powerful Motor with Thermal Overload Protection

•Snap-in Ports

•Sealed motor

•Thermal overload protection

•Meets USCG Regulation 183.410 and EN ISO 8846

MARINE (Ignition Protection Standards)

•Meets EN 50081-1 Electro Magnetic Compatibility

SPECIFICATIONS

APPLICATION

32605/32900 –For commercial duty washdown/

baitwell applications. Corrosion resistant sealed motor

for harsh environment use. Baitwell is a full flowapplica-

tion.

Models 32605/32900-Series

Washdown

Pump

Livewell

Tank

Spray Nozzle

Pumpgard™

Inlet Strainer

Rule

Dual Port

Pump

INSTALLATION

MOUNTING

Jabsco 4.0 GPM washdown pumps are self-priming and

maybe located aboveor belowthe water supply in a dry

location.To vertically mount these units, it is best to do so

with the motor on top. This will prevent water dripping on

motor in the event of a leak. Place pump on a solid sur-

face and secure with the four mounting screws being

careful not to compress the rubber grommets which act

as shock absorbers.

PLUMBING

IT IS RECOMMENDED THAT MARINE GRADE

REINFORCED HOSE BE USED FOR ALL PLUMBING

WITH THESE MODELS OF JABSCO PUMPS.

32605-Series –Washdown

Install the PumpgardTM strainer (provided) to the hose

from the water source (thru-hull seacock or water tank).

Connect the PumpgardTM strainer to the pump inlet port.

Connect the pump discharge to a hose with a spray

nozzle.

32605-Series –w/Rule®Dual Port (Fig. 1)

Install Rule®dual port pump to seacock. Connect hose

from dual port pump to livewell/baitwell tank. Connect

washdown hose from dual port pump to PumpgardTM

strainer, connect to pump inlet port. Connect hose from

pump outlet to pressure nozzle.

WIRING

In an easily accessible location, install a switch to control

electricity to the pump. The switch should have an amp

rating equal to or greater than the fuse size specified for

the pump.Turn the pump off when not used for

extended periods or when the tank is empty.

The electrical circuit should be protected with an over-

current protection device in the positivelead. See chart

for proper size. The pump circuit should not include any

other electrical loads. The open terminal on the pressure

switch is positive.Black wire from the motor is negative.

Select wire size from chart below. Use total length of wire

from the battery to pump and return. Chart allows for 3%

voltage drop. If in doubt, use next larger wire size.

If you are not familiar with applicable electrical

standards, have the unit installed by a qualified

electrician.

After installation, check the voltage at the pump motor.

Voltage should be checked when pump is operating. Full

voltage must be available at the pump motor at all times.

OPERATION

1. Open seacock (washdown or livewell applications).

2. Open hose bib and/or spray nozzle.

3. Turn on pump.

4. 32605-Series. Close spray nozzle/hose bib when

water runs free of air.Pump is nowready for automatic

demand operation.

5. For prolonged operation, pump must operate at full

open flow.

CAUTION!

Motor case will get hot.

Prolonged contact during oper-

ation may cause a burn.

Fig. 1

Quick Easy Installation

Versatile Snap-in Ports

Total length

in feet

12 Volt

24 Volt

0-20

(0-6 m)

#14 AWG

(2.5 mm2)

#16 AWG

(1.5 mm2)

20-35

(6-11 m)

#12 AWG

(4 mm2)

#14 AWG

(2.5 mm2)

35-55

(11-17 m)

#10 AWG

(6 mm2)

#12 AWG

(4 mm2)

WARNING: DISCONNECT POWER TO PUMP AND OPEN VALVE TO

RELIEVE WATER PRESSURE PRIOR TO SERVICING PUMP

KEY DESCRIPTION

QTY

Pressure switch

Pump head

ValveKit

Slide clips

Motor 12 V

24 V

*PumpgardTM Strainer

*Spray Nozzle US

*Spray Nozzle EC Adapter

*Hose Coil, 25’

18916-1060

18914-1060

18911-1030

30647-1000

18919-0187

18919-1080

46400-9500

30703-1000

30704-1000

31910-3015

31605-SERIES — PART NO.

EXPLODED VIEW

*Not shown in the above drawing

Reinstall the two wires onto the spade connectors, then install

the switch cover and screw.

Check Valve Assembly

4. Install the o-ring into the o-ring groove located on the

discharge side of the check valve chamber assembly.

5. Install the check valve chamber assembly into the

diaphragm, thus aligning the check valve chamber with the

diaphragm seal walls (push in to secureto the diaphragm).

Upper Housing Assembly

6. With the check valve chamber sub assembly installed on

the diaphragm, place the upper housing assembly onto the

pre-assembled lower housing sub assembly.

7. Align the cam with the motor "D" shaft and motor list, then

slide the cam onto the motor shaft (lube the motor shaft

with a small amount of light grease).

8. Check the discharge location (see arrow on front of port) for

correct port orientation (discharge right is the standard

position).

9. Install the six pump head screws through the upper hous-

ing, 3 screws will engage to lower housing. The other 3

screws will go through the lower housing into the front end

bell assembly aligning the three pins on the front end bell

with the 3 holes on the lower housing and tighten securely.

Motor Assembly

10.

Install the pump head by following steps 6 through 9.

Pump Housing

(For numbers, refer to exploded view)

1. Disconnect power to the pump motor.

2. Remove the pressure switch cover and remove the two

wire leads from the switch spade connectors.

3. Remove the six screws from the upper housing.

4. Remove the upper housing from the check valve and

diaphragm/lower housing assemblies.

Check Valve Assembly

(To replace check valve only follow steps 1 through 6)

5. The check valve chamber and o-ring are located on the

diaphragm/lower housing assembly.

6. Remove the check valve chamber subassembly from the

diaphragm/lower housing subassembly (pull the valve

chamber from the diaphragm).

Motor Replacement

7. To replace the motor only,follow steps 1 and 2, then dis-

connect 3 screws, and pull the pump head out. Replace the

motor with washer and gasket.

REASSEMBLE

PressureSwitch Assembly

1. Install the switch diaphragm into upper housing.

2. Install the switch body over the diaphragm, align the screw

holes and install the two mounting screws.

DISASSEMBLE

Symptom

Pump will not prime or retain

prime after operating

Possible Cause(s)

1. Air leak in suction line

2. Defective valve (Key 3)

3. Upper housing leaking

4. Suction lift too high

5. Debris in valve(s) (Key 3)

Corrective Action

1. Repair or replace

2. Replace

3. Tighten bolts

4. Lower pump

5. Clean valve(s)

Pump runs but no fluid 1. Faulty suction piping

2. Defective valve (Key 3)

3. Suction lift too high

4. Clogged inlet

5. Inlet line valve closed

1. Repair or replace

2. Replace

3. Lower pump

4. Clean or replace

5. Open valve

Motor runs too hot 1. Voltage incorrect

2. Insufficient ventilation for motor 1. Check voltage

2. Insure proper ventilation

Flow rate is low 1. Piping or hose is damaged

2. Clogged valve (Key 3)

3. Worn valve (Key 3)

4. Voltage incorrect

5. Tank over pressurized

1. Clean or replace

2. Clear obstruction

3. Replace

4. Check voltage

5. Check tank pressure

Pump leaks 1. Upper housing loose

2. Pump head loose on motor

3. Switch loose (Key 1)

4. Defective Diaphragm

1. Tighten screws

2. Tighten pump head

3. Tighten switch

4. Replace pump head

Pump will not run 1. No electricity

2. Defectivepressure switch (Key 1)

3. Motor has open circuit

4. Thermal protector has cut off

1. Check connections, fuse, breakers

2. Replace switch

3. Replace

4. Allow motor to cool 14-30 min.

TO CONVERT

Gallons, U.S.

Liters

Litres

Gallons, U.S.

MULTIPLY BY

3.785

0.264

Pounds/Sq. Inch

Bar Bar

Pounds/Sq. Inch 0.069

14.5

Fahrenheit

Celsius Celsius

Fahrenheit ( ˚F-32) .556

( ˚C X 1.8) + 32

CONVERSION TABLE

ACCESSORIES

SNAP-IN PORT SYSTEM

NOTE:

Use 306XX-1000 Series EPDM for

potable water.

TROUBLESHOOTING

THE PRODUCTS DESCRIBED HEREIN ARE

SUBJECT TO THE JABSCO THREE YEAR

LIMITED WARRANTY, WHICH IS AVAILABLE

FOR YOUR INSPECTION UPON REQUEST.

www.jabsco.com

U.S.A.

Jabsco

666 E. Dyer Rd.

Santa Ana, CA 92705

Phone: 714.557.4700

Fax: 714.628.8478

UNITED KINGDOM

Jabsco

Bingley Road, Hoddesdon

Hertfordshire EN11 OBU

Tel: +44 (0) 1992 450145

Fax: +44 (0) 1992 467132

CANADA

Fluid Products Canada

55 Royal Road

Guelph, Ontario N1H 1T1

Tel: 519 821.1900

Fax: 519 821.2569

JAPAN

NHK Jabsco Company Ltd.

3-21-10, Shin-Yokohama

Kohoku-Ku, Yokohama, 222

Tel: 045.475.8906

Fax: 045.475.8908

GERMANY

Jabsco GmbH

Oststrasse 28

22840 Norderstedt

Tel: +49-40-53 53 73 -0

Fax: +49-40-53 53 73 -11

ITALY

Jabsco Marine Italia

Via Tommaseo, 6

20059 Vimercate, Milano

Tel: +39 039 685 2323

Fax: +39 039 666 307

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