Intermec EasyCoder 4420 Manual de usuario

067149-001

4420 and 4440 Cutter Installation Instruction Sheet

This instruction sheet explains how to install a cutter on a 4420 or 4440 printer. The

following procedures cover attaching the cutter to the printer and connecting the

cutter to the main printed circuit board (PCB). A qualified field service technician

must install the cutter.

Caution

Integrated circuits on printed circuit boards (PCBs) in this equipment are

sensitive to damage by electrostatic discharge (ESD). Prevent ESD by always

wearing skin contact ground straps firmly attached to the equipment metal

base assembly when working inside of the equipment housing. Failure to

comply may result in damage to PCB components.

To install the cutter

1. Turn off the printer.

2. Unplug the printer AC power cord from the back of the printer.

3. Pull the bottom of the media cover away from the base of the printer, lift the

front of the media cover upward to release it from the printer frame, and lift the

media cover away from the top of the printer.

44XXC.001

Feed/Pause

Power/Data

Alert

Empty/Pause

IntermecIntermec

4420

4. Remove the three Phillips screws that secure the PCB cover to the main deck and

the three Phillips screws that secure the PCB cover to the base of the printer.

Retain the screws to replace the PCB cover later.

Feed/Pause

Power/Data

Alert

Empty/Pause

IntermecIntermec

4420

44XXC.002

Screw

(typical

3 places)

Screw

(typical

3 places)

Base

cover

PCB

cover

PCB

cover

Main

deck

Base of

printer

PCB

cover

5. Pull the bottom of the PCB cover away from the base of the printer, slide the top

of the PCB cover away from the main deck, and lift the PCB cover away from the

printer.

6. Remove the eight Phillips screws that secure the front cover to the printer.

Feed/Pause

Power/Data

Alert

Empty/Pause

Intermec

4420

44XXC.003

Front

cover

Media

access

door

Screw

(8 places)

7. Holding onto the media access door, pull the front cover and media access door

forward and away from the printer.

8. Using the eight Phillips screws, replace the front cover without the media access

door.

9. If the printer has a metal filler plate attached with screws, remove the two

Phillips screws on the metal filler plate in the main deck and remove the metal

filler plate.

44XXC.005

Main

deck

Metal

filler

plate

If the printer has a plastic filler plate attached with adhesive, peel off the plastic

filler plate.

44XXC.004

Main

deck

Plastic

filler

plate

10. With the screw extrusions toward the cutter connector, hook the bottom of the

cutter connector onto the hole in the connector plate, press down on the clip on

top of the cutter connector, and press the connector plate onto the cutter

connector.

Connector

plate

Cutter

connector

44XXC.007

11. Using a Phillips screwdriver and two screws, attach the connector plate to the

main deck on the lower right of the PCB side. The screws attach from the media

side.

44XXC.006

J23

Cutter

Main

deck

Connector

plate

Adapter

cable

12. Making sure that pin 1 is plugged on the adapter cable and cut on J23, plug the

adapter cable into J23 on the main PCB. If the self-strip motor is installed, make

sure the adapter cable is not resting against the motor.

J23

Cutter

Pin 1

Connector

plate

44XXC.009

Adapter

cable

Caution

Do not plug the adapter cable into the self-strip connector. The change in

voltage from the self-strip circuit to the cutter circuit will destroy the main

PCB.

13. Reinstall the PCB cover using the six Phillips screws.

14. Orient the mounting plate so that the notch is down and the two thumbscrews at

the top of the plate cover the holes on the front of the printer.

15. Use the top two thumbscrews to attach the mounting plate to the printer.

Attaching the Mounting Plate

Feed/Pause

Power/Data

Alert

Empty/Pause

Intermec

44XXC.011

Notch

Mounting

plate

Thumbscrew

16. Use the bottom two thumbscrews to attach the cutter to the mounting plate.

Make sure the cutter cable goes through the notch in the mounting plate.

Feed/Pause

Power/Data

Alert

Empty/Pause

Intermec

4420

44XXC.012

Front of

cutter

Cutter

connector

Cutter

cable

Front of

cutter

Mounting

plate

Thumbscrew

Notch

17. Plug the cutter cable into the cutter connector at the base of the main deck.

18. Using a straight-slot screwdriver, loosen the screw on the top of the cutter and

swing the cutter cover down.

Feed/Pause

Power/Data

Alert

Empty/Pause

IntermecIntermec

4420

Cutter

cover

44XXC.013

19. Check that the safety tab on the cutter cover connects with the disable switch on

the cutter. When you close the cutter cover, you will hear a click if the safety tab

and disable switch connect.

44XXC.014

Safety tab

Disable

switch

20. Swing the cutter cover up and tighten the screw on the top of the cover.

21. Feed the media through the cutter. The media should extend past the opening in

the cutter cover.

22. Reinstall the media cover.

23. Plug in the AC power cord.

24. Turn on the printer.

6001 36th Avenue West

P.O. Box 4280

Everett, WA 98203-9280

P/N 067149-001

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