InSinkErator Model SS-50 Manual de instalación

INSTALLATION, CARE & USE MANUAL

COMMERCIAL DISPOSER

Ensure that the person installing the disposer carefully reads and understands

the safety instructions in this manual.

DANGER

DANGER indicates an imminently hazardous situation which, if not avoided,

will result in death or serious injury.

WARNING indicates a potential hazardous situation which, if not avoided,

could result in death or serious injury.

CAUTION indicates a potentially hazardous situation which, if not avoided,

may result in minor or moderate injury.

WARNING

Part No. 13954 02/02

Table of Contents

Commercial Disposer Limited Warranty

The In-Sink-Erator Commercial disposers are warranted against defects in material and workmanship for one year from

the date of installation. The warranty includes parts and labor, provided an In-Sink-Erator Factory Authorized Service Center

performs the service. This warranty does not apply if the failure is due to: faulty or improper electrical installation, faulty or

improper plumbing installation, product abuse or misuse, accidental damage, grinding elements jammed by foreign objects,

clogged drain lines, or an improperly sized unit (as specified by In-Sink-Erator).

Commercial disposer accessories are included in this warranty only if they are included in the original disposer purchase

package.

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

Typical Installation

Clean the Drain Line

Required Tools/Materials

Installing the Disposer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

Required Mounting Area

Mounting Adaptors

Standard In-Sink-Erator Mountings

Special In-Sink-Erator Mountings

Plumbing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

Drain Line Connections

Routing Water Flow

Water Supply Connections

Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

Electrical Safety

Electrical Connections

Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

Operating the Disposer

Grinding Tips

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

Electrical Connections

Manual Starting Switches

Single Phase Manual Reversing Switches

Three Phase Manual Reversing Switches

Standard Motor Connection Wiring Diagrams

The In-Sink-Erator commercial food waste disposer is

UL Listed when installed in conjunction with In-Sink-Erator

mounting adaptors and controls (see Figure 1 for a typical

installation).

See Table 1 on page 3 for the approved disposer/mounting

adaptor combinations. See Table 3 for the approved disposer/

control combinations.

Important – These installation instructions are for the benefit

of the installing contractor. In-Sink-Erator and/or In-Sink-

Erator Factory Authorized Service Centers do not make

original installations. For technical information not covered

in these instructions, contact the supplier, an In-Sink-Erator

Field Sales Representative, or the In-Sink-Erator Factory

in Racine, Wisconsin at 1 (800) 558-5712

CST 7:30 am - 4:30 pm.

CLEAN THE DRAIN LINE

With a drain line auger, clear away all hardened waste

material in the horizontal drain pipe running from the drain

trap to the main waste line.

TYPICAL INSTALLATION

A typical commercial disposer installation incorporates the

following connections (see Figures 1 and 9):

• Water shut off valve

• Syphon breaker

• Solenoid valve

• Start/stop switch

• Sink or trough

• Flow control valve

REQUIRED TOOLS/MATERIALS

The following items are needed to install the disposer:

• Screwdriver

• Adjustable wrench

• Pipe wrench

• Wire nuts

• 7/16" nut driver

The following items may be needed to install the disposer:

• Plumbing putty

• Hacksaw

• Drain auger

Introduction

Figure 1

Mixing Tee

Syphon Breaker

Shut Off Valve

Cold Water Pipe (1/2")

Hot Water Pipe (1/2")

Sink Bowl

Water Inlet

Container Body

Water Inlet (Optional)

Note: Cold water

goes into disposer.

WARNING

Adaptor SS-50 SS-75 SS-100 SS-125 SS-150 SS-200 SS-300 SS-500 SS-750 SS-1000

12" Sink X X X X X X X X X X

15" Sink X X X X X X X X X X

18" SInk X X X X X X X X X X

No. 5 X X X X X X O O O O

No. 5 short X X X X X X O O O O

No. 6 X X X X X X X X X X

No. 7 X X X X X X X X X X

Outward

Flange X X X X X X X X X X

Inward

Flange X X X X X X X X X X

Straight

Flange X X X X X X X X X X

Required Mounting Area

A= The minimum required distance from the table top or

trough to the mounting flange is 6 inches for standard

body disposers (as specified by UL) (see Figure 2).

In-Sink-Erator recommends a minimum countertop thick-

ness of 16 gage stainless steel.

Mounting Adaptors

There are two adaptor categories for mounting In-Sink-

Erator disposers: Standard & Special Mountings. Table 1

displays the approved disposer / mounting adaptor combi-

nations.

Installing the Disposer

Table 1: Commercial Disposer/Mounting Adaptor Combinations

Standard

Special

X= Approved

0= Not Allowed

Personal Injury

•For safe operation, install the disposer in compliance

with the minimum distance illustrated in Figure 2.

• Moving shredder parts may cause serious injury if a

hopper or cone is not properly installed.

Figure 2: Distance from Table Top to Mounting Flange

# 5 MOUNTING ASSEMBLY

Follow these instructions to install a #5 sink flange to a

standard 3 1/2 - 4 inch sink opening.

1. Unscrew the three backup screws (6) until they are

flush with the upper mounting flange (5) surface. Pry

the retainer ring (7) free from the strainer flange (2)

with a screwdriver and separate all mounting assembly

parts (2 - 7).

2. Form a 3/4" thick ring of top grade oil base putty

around the sink opening (use non-hardening putty).

Insert the strainer flange (2) into the sink opening and

press firmly in place. Clean away any excess putty.

3. From underneath the sink, place the strainer flange

gasket (3), backup flange (4) - flat side up, and upper

mounting flange (5) over the strainer flange and hold

them up to the sink. Snap the retainer ring (7) into the

groove on the strainer flange to hold the mounting

parts in place.

4. Tighten the three backup screws evenly until the backup

flange draws snugly against the underside of the sink

and the strainer flange is held securely in place.

5. Place the body flange (9 - lugs upward) over the lip of

the mounting flange (10) and fit the mounting gasket

(8) onto the lip.

6. Place the mounting gasket (11) on the disposer body

flange. Secure the mounting flange (10) to the disposer

body flange with six screws (12) provided.

7. Raise the disposer to the upper mounting flange (5) so

the body flange (9) is positioned with the lugs to the

right of the screws.

8. While supporting the disposer, turn the body flange (9)

to the right until all three lugs are engaged in the

mounting flange (5). Swivel the disposer to align the

discharge outlet with the drain trap. The disposer can

be turned 360 degrees.

9. Align the disposer to the plumbing connection and

insert the service wrench into the left side of a lug and

continue to turn the body flange to the right (approxi-

mately one quarter turn) until it locks onto the notches

on the upper mounting flange.

NOTE: Special mounting instructions are included in the

#5 Short Mounting Kit.

Standard In-Sink-Erator Mountings

Figure 3: #5 Mounting Assembly

(1) Stopper

(2) Strainer Flange

Sink*

(3) Strainer Flange

Gasket

(4) Backup Flange

(5) Upper Mounting

Flange

(6) Backup Screw

(7) Retaining Ring

(8) Mounting Ring

(9) Body Flange

(10) Mounting

Flange

(11) Mounting

Gasket

Disposer Body

Flange*

(12) 1/4" Screw

* Not included as part of #5 mounting.

1.Place the mounting flange (1) over the existing collar

adaptor connection lip or sink bowl flange (this may

require some force).

2.Push the mounting flange up out of the way and fit the

groove in the mounting gasket (2) onto the connection

lip. Make sure the gasket is fully seated on the flange.

3.Push the mounting flange down over the mounting gasket,

fitting the threaded mounting flange fasteners into the

recesses in the top of the mounting gasket.

Special In-Sink-Erator Mountings

4. From the bottom, insert two screws through opposite

sides of the flat gasket (3) and mounting flange, into the

threaded fasteners in the existing flange. The flat gasket

is used only in the #6 mounting assembly. The screws

should protrude about 1/4 inch below the mounting

gasket.

5. Position the disposer beneath the mounting gasket and

raise it to engage the two protruding screws in the dis-

poser body flange keyhole slots. Secure the remaining

screws and position the disposer correctly for the plumb-

ing connections. For 3-10 H.P. disposers, adjust the legs

to support the disposer.

When installing an In-Sink-Erator commercial disposer to a non-In-Sink-Erator style sink bowl, a special mounting adaptor kit

is required. The special mountings are described in the Mounting Adaptor Selection Guide (for more information, call 1-800

558-5712). Figures 6-8 show examples of non-In-Sink-Erator style sinks. (Mounting instructions are included in each special

mounting adaptor kit.)

Figure 7: Inward Flange Figure 8: Straight FlangeFigure 6: Outward Flange

#6, #7, & SINK BOWL MOUNTING ASSEMBLIES

Figure 4: #6 Mounting Assembly Figure 5: #7 or Sink Bowl Mounting Assembly

Standard In-Sink-Erator Mountings

#6 Collar Adaptor

(1) Mounting Flange

(2) Mounting Flange

(3) Flat Gasket

Disposer Body Flange

1/4" Screw

#7 Collar Adaptor

Sink Bowl

(1) Mounting Flange

(2) Mounting Gasket

1/4" Screw

Disposer Body Flange

Drain Line Connections

To allow easy access to overload reset button, the disposer

plumbing should be connected with the electrical control

box facing the operator.

When connecting the drain line, place the “P-trap” as close

to the disposer outlet flange as possible. Do not connect the

drain line to a grease trap, interceptor, or drum trap.

All horizontal runs should be as short as possible, with a

minimum fall of 1/4-inch per foot.

Water Supply Connections

When connecting the disposer to the incoming water supply,

use as few elbows and tees as possible. Connect to the cold

water line only. All water line fittings are 1/2" NPT except the

sink bowl nozzles (1/2" compression).

Install the flow control valve, water solenoid valve, and the

syphon breaker according to the direction of the flow arrows

marked on each valve body (see Figure 9).

NOTE: A syphon breaker must be installed above the sink

flood plane per local plumbing codes.

Plumbing

Property Damage

•The single phase Mini Waste Xpress is wired for 208-230v.

To operate at 115v the auger motor must be re-wired as

shown in Figure 11-5.

•The three phase Mini Waste Xpress is wired for 460v or

208-230v. The wiring information for each is shown in

Figure 11-6.

Property Damage

These plumbing instructions were written for an experi-

enced competent installer. If the installer is not experi-

enced in plumbing installation, In-Sink-Erator recommends

that competent professional assistance is sought. Damage

to the disposer or accessories as a result of improper

installation is not covered under warranty. All installations

must comply with local plumbing codes.

Disposer Water Flow Drain Line

GPM (Liters) Diameter

SS-50 3 (11) 1 1/2"

SS-75 3 (11) 1 1/2"

SS-100 5 (19) 1 1/2"

SS-125 5 (19) 2" NPT

SS-150 7 (26) 2" NPT

SS-200 7 (26) 2" NPT

SS-300 8 (30) 3" NPT

SS-500 8 (30) 3" NPT

SS-750 10 (38) 3" NPT

SS-1000 10 (38) 3" NPT

Table 2: Recommended Cold Water Flow and

Drain Line Diameter

START/STOP

SWITCH

SOLENOID VALVE

SHUT-OFF

VALVE

(NOT SUPPLIED)

SYPHON

BREAKER

FLOW

CONTROL

WATER INLET

CONNECTION

(OPTIONAL)

SINK

DISPOSER

1/2" NPT

COLD WATER SUPPLY

ELECTRICAL SUPPLY

Figure 9

Routing Water Flow

.• In a trough system, route all water flow to the end of the

trough to flush food waste.

•In a sink bowl system with an SS50 to SS-125 (3-5 GPM),

route all water through the sink bowl (see Table 2).

•In a sink bowl system with an SS-150 to SS-1000

(7 - 10 GPM), route water through the sink bowl and the

disposer body inlet.

Electrical

Electrical Connections

To connect the disposer to the electricity:

1. Remove the screw in the center of the disposer terminal

box.

2. Pull the terminal box out of the stainless-steel trim shell.

3. Connect an electrical conduit connector to the hole in the

bottom of the exposed wiring compartment.

4. Connect the ground wire to the ground screw.

5. Connect the incoming wires to the motor leads. Make

sure the wiring connections are the same as those on the

motor control wiring diagram for your specific control

(see pages 10 - 16).

6. Reinstall the terminal box cover on the trim shell.

NOTE: Complete electrical information is located inside the

disposer terminal box.

7. Test the disposer to ensure the cutting elements revolve

and the water flows automatically. Make sure the

disposer is securely mounted and does not leak from any

of the connections.

Electrical Shock

•Turn off the electrical supply to the disposer before serv-

icing. Test the circuit with a volt meter or circuit tester to

ensure the power is off.

•All control centers and disposers must be grounded.

•Aproperly fused disposer control (with a marked “off”

position) that disconnects all ungrounded supply conduc-

tors must be installed at the electrical supply source.

Personal Injury/Property Damage

If the electrical installer is not experienced in electrical

installation, we recommend seeking competent professional

assistance. Disposer or accessory damage due to improper

installation is not covered under warranty. All installations

must comply with local electrical codes.

Property Damage

•Disposers shipped from the factory are not wired for a

specific voltage. Refer to the motor connection wiring

diagram in the terminal box for voltage instructions.

•Ensure the disposer motor voltage and phase match that

of the electrical supply.

Electrical Shock

Be careful not to pinch or damage the electrical wires

when installing the terminal box.

Model Phase Manual Manual Magnetic CC202 CC101 AS101

Start Switch Reverse Switch Starter Switch

SS-50 1 X X X X X X

SS-50 3 X X X X X X

SS-75 1 X X X X X X

SS-75 3 X X X X X X

SS-100 1 X X X X X X

SS-100 3 X X X X X X

SS-125 1 X X X X X X

SS125 3 X X X X X X

SS150 1 X X X X X X

SS-150 3 X X X X X X

SS-200 1 X X X X X X

SS-200 3 X X X X X X

SS-300 3 O X X X X X

SS-500 3 O X X X X X

SS-750 3 O O O X X X

SS-1000 3 O O O X X X

Table 3: Disposer/Control Combinations

X= Approved

0= Not Available

WARNING

Disposer Controls

Install the disposer controls within sight of the disposer (per local codes) so the disposer can be reached easily in an

emergency situation. In-Sink-Erator approved disposer/control combinations are listed in Table 3.

Operating the Disposer

1. Make sure there are no foreign objects in the disposer

grind chamber. Do not pre-load the disposer with food

waste prior to starting.

2. Push the start button on the control switch. The disposer

will run and water will flow into the disposer.

3. Feed food waste into the disposer in a steady, continuous

flow.

4. When all food waste is flushed away, push the stop

button on the control switch.

NOTE: The Manual Reversing Switch has a center OFF and

a left or right ON position. The disposer will run in

the direction the switch is pushed. DO NOT restart

the disposer until the shredder has come to a stop.

Grinding Tips

•Ensure that a steady stream of cold water runs into the

disposer while it is operating (see Table 2 for the recom-

mended cold water flow).

•Do not overload the disposer or turn it off with food waste

inside the grind chamber. Run the disposer and water for

three minutes after the final load to flush away all food

waste.

Operating Instructions

Personal Injury

•Food waste disposers are designed to grind and dispose

of normal food waste. Inserting materials or items other

than food waste into the disposer could cause personal

injury and/or disposer damage.

•To reduce the risk of injury from materials that may be

expelled from the disposer grind chamber, ensure that the

disposer baffle is properly installed.

•To prevent the ejection of food waste and to keep foreign

material out of the grind chamber, replace the splash

baffle when it becomes worn.

•Do not put any of the following items into the disposer:

clam or oyster shells, drain cleaner, glass, china, plastic

wrap, large bones, metal objects, explosive materials,

extremely hot water, grease, oil, or syrup.

•Turn the power off before attempting to clear a jam,

remove an object, or press the reset button.

•Do not insert your fingers into the disposer. Use long-

handled tongs or pliers to remove objects from the

disposer.

•Loosen any jams with the dejamming bar.

•Be certain that all persons who will operate the disposer

read the safety and operating instructions prior to operat-

ing the disposer.

•To prevent accidents, ensure that the disposer is turned

off before you leave the area.

Fire Hazard

To minimize the possibility of fire, do not store flamma-

ble items near the disposer. Do not use or store gasoline

or other flammable liquids near the disposer.

Electric Shock

•Disconnect the electrical supply before servicing the

disposer.

•Ensure the disposer and controls are properly

grounded.

WARNING

Troubleshooting

PROBLEM POSSIBLE CAUSE SOLUTION

The disposer will not start

and water does not flow. No incoming power. Turn on electrical supply.

The disposer will not start

but water flows. The disposer overload

protector is tripped.

The disposer is jammed.

Turn control to the off position and press the red reset

button on the disposer.

Turn the control to the off position and complete the

following steps:

1. Insert dejamming bar (not supplied) slot down through

the sink opening. Place the slot over one end of the

raised bars found on the top of the rotating shredder.

2. Using an adjustable wrench or a pipe wrench for

leverage, twist the dejamming bar back and forth to

free the jam. The rotating shredder should revolve

freely when the jam is released.

3. Remove all foreign material that caused the stoppage.

4. Allow the disposer to cool for 3-5 minutes after it stops

running. Press the red reset button to reset the

overload protector. Never strike the reset button with an

object.

5. If the disposer remains inoperative after following these

steps, contact the nearest In-Sink-Erator Factory

Authorized Service Center. You may obtain the

telephone number of the Service Center nearest you by

calling 1-800-558-5700.

The disposer motor stops

while grinding, but water

continues to flow.

The disposer is jammed.

The disposer overload

protector is tripped.

See The disposer is jammed, above.

Turn the control to the off position and press the red

reset button on the disposer. If the disposer was running,

allow the unit to cool for 3-5 minutes before pressing the

red reset button. Never strike the reset button with an

object.

The water flows

continuously before the

controls are turned on.

Reinstall the water solenoid valve with the arrow on the

valve pointing in the direction of the water flow.

Overload protector trips

frequently. Disposer is overloaded

with food waste. Do not overload disposer with excessive amounts of food

waste.

Troubleshooting for problems other

than what is listed below should be

performed by a qualified service

person. Troubleshooting performed

by untrained personnel could result

in electrical shock or damage to the

disposer. Disconnect power before

servicing.

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