IMC 500 Series Manual de usuario

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500 SERIES FWD

523 SERIES 18 525 SERIES 18 526 SERIES 18

MAINTENANCE MANUAL

PLEASE LEAVE WITH OPERATOR

A34/020 R8 ECN 8569 Feb ua y 2019

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500 SERIES FWD

EC DECLARATION OF CONFORMITY

(Guarantee of Production Quality)

We, Im erial Machine Com any Limited of:

Unit 1, Abbey Road, Wrexham Industrial Estate, Wrexham, LL13 9RF

Declare under our sole res onsibility that the following machines; 523, 525 & 526 – SERIES 18

As described in the attached technical documentation is in conformity with the Machinery Directive

98/37/EC (formerly 89/392/EEC) and is manufactured under a quality system BS EN ISO 9001. It is also in

conformity with the rotection requirements of the Electro Magnetic Com atibility Directive 2014/30/EU

and is manufactured in accordance with harmonised standards EN61000-6-1:2007 Immunity and

EN61000-6-3: 2007 Emissions ( lus roduct s ecific standards).

IMC’s roduct range also satisfy the essential health and safety requirements of the Low Voltage

Directive 2014/35/EU and are manufactured in accordance with standards BS EN 60335-1 and relevant

roduct s ecific standards.

A roved by

Eddy Plumb

Engineering Manager

Signed at Wrexham, Date

February

201

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500 SERIES FWD

CONTENTS

GUARANTEE ....................................................................................................... 4

WASTE OUTLET CONNECTION ......................................................................... 4

WATER SUPPLY CONNECTION ........................................................................ 5

ELECTRICAL CONNECTION .............................................................................. 5

MAINTENANCE ................................................................................................... 6

DO’S AND DON’TS .............................................................................................. 6

RELEASING A JAM ............................................................................................. 7

FAULT DIAGNOSIS ............................................................................................. 8

WIRING DIGRAMS. Figur 1 - Wiring Diagram, Singl Phas ......................... 9

WIRING DIAGRAM. Figur 2 - Wiring Diagram, 3 Phas 4 Wir .................... 10

WIRING DIAGRAM. Figur 3 - Wiring Diagram, 3 Phas 5 Wir .................... 11

BASIC UNIT EXPLODED VIEW ......................................................................... 12

PARTS LIST ....................................................................................................... 13

523 EXPLODED VIEW ....................................................................................... 14

PARTS LIST ....................................................................................................... 15

525 EXPLODED VIEW ....................................................................................... 16

PARTS LIST ....................................................................................................... 17

526 EXPLODED VIEW ....................................................................................... 18

PARTS LIST ....................................................................................................... 19

MATERIAL CONTENT ....................................................................................... 20

ORDERING SPARE PARTS .............................................................................. 20

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500 SERIES FWD

GUARANTEE

This machine is guaranteed by IMC for 1 Year from the date of urchase from IMC or from

one of its stockists, dealers or distributors.

The guarantee is limited to the re lacement of faulty arts or roducts and excludes any

consequential loss or ex ense incurred by urchasers. Defects which arise from faulty

installation, inadequate maintenance, incorrect use, connection to the wrong electricity

su ly or fair wear and tear are not covered by the guarantee.

Please obse ve these inst uctions ca efully

This guarantee a lies in this form to installations within the UK only.

WASTE OUTLET CONNECTION

All 500 Series Dis osers are fitted with a neo rene housing which is designed to cou le to

a 42mm co er or lastic fitting, lead i ing should not be used. The size of the waste

outlet must not be reduced. A running tra should be fitted although ‘P’ or ‘S’ ty e tra s

can be used. Do not fit a bottle tra . The length of run between the machine and the main

junction must be ke t to a minimum and the i e must have a ositive fall of at least 1 in

7. Changes of direction should be made with swe t bends rather than elbows, and cleaning

eyes should be fitted where ossible, in accordance with standard lumbing ractice.

The waste outlet osition can be changed by loosening the hose cli at the to of the

neo rene housing. The motor and housing can then be rotated until the outlet is in the

required osition. Tighten the hose cli once the outlet is in the required osition.

All Waste Dis osers must have an inde endent drain i e that does not also serve sinks,

dishwashers or similar equi ment. The end of the waste i e must be beyond any grease

tra s and if the outlet feeds into an outside gully, the i e should enter the gully below the

covering grid. Use a back entry yard gully.

When fitting the tra make certain that the to invert of the tra lies below the rubber

outlet s out of the waste dis oser. Failure to do this will revent the machine from draining

com letely. Also ensure that on all models the outlet tail does not enter the outlet s out

beyond the register, if this tail is fitted to dee ly into the s out it will obstruct the outlet

flow

The 523 Dis oser is sink mounted and the neo rene housing contains an inlet boss for the

sink overflow near the to of the housing. If this is required, the centre of boss needs to be

cut out before the overflow is connected.

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500 SERIES FWD

WATER SUPPLY CONNECTION

A cold water su ly with a minimum head of 4m is required on the 525 and 526 Dis osers.

This is connected to the units at the solenoid valve using a 15mm com ression joint,

su lied with the machine. A sto cock should be fitted to the water su ly. The 523

dis oser draws its water su ly from the sink ta .

The 500 series machine is to be fed by a cistern tank not mains water su ly.

ELECTRICAL CONNECTION

All electrical work must be carried out by a qualified electrician and in accordance with the

IEE Codes of Practice. Examine the rating late attached to the motor to ensure that the

characteristics shown are correct for the su ly available. The cables fitted to the controller

are the minimum required for individual connection to the mains su ly. Site conditions

may vary with additional length of cable run, enca sulation in trunking, bunched with other

cables etc. Should this a ly, the electrician must alter the cable accordingly.

All machines are su lied with a starter with forward, reverse and sto buttons. Where

automatic water control is su lied the starter also controls the water flow. This unit must

be connected to the mains su ly using the starter rovided. Omission of the starter

eliminates overload rotection for the motor and will invalidate the guarantee.

The 500 Se ies Dispose s should be connected to a 30A isolato p oviding at least 3mm

sepa ation in all poles. The table below illustrates ty ical fuse ratings for an ambient

tem erature of 25°C to 35°C. Should the environment tem erature be greater than this,

adjust accordingly.

Voltage Full Load Current Fuse Rating er Phase

230 – 1 – 50 5.0 Am s 13 Am s

115

–

10.0 Am s

13 Am s

220

–

5.6 Am s

13 Am s

254 – 1 – 60 5.2 Am s 13 Am s

400

–

1.7 Am s

5 Am s

220

–

3.0 Am s

5 Am s

230 – 3 - 60 2.7 Am s 5 Am s

440/460

–

1.7 Am s

5 Am s

The supply to the machine must also be p otected by a 30mA RCD.

WARNING: This machine must be ea thed

If the su ly cord becomes damaged it must be re laced by qualified electrician in order to

avoid a hazard.

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500 SERIES FWD

MAINTENANCE

WARNING: BEFORE ATTEMPTING SERVICE WORK ENSURE THAT ELECTRICITY AND WATER

SUPPLIES ARE TURNED OFF AT THE MAIN SUPPLY AND STOP COCK

12 Monthly, All models

Check the motor seals for wear by removing the motor and disassembling.

It is impe ative that the moto seals a e checked at least eve y 12 months and eplaced if

necessa y. Failu e to maintain the seals will esult in wate ing ess to the moto .

Check for bearing wear by the sound of motor and side to side movement of rotor

Regular ins ection of catering equi ment can extend its working life. Please hone IMC for

details of service contracts.

DO’S AND DON’TS

DO ENSURE CONTROLS AND ISOLATOR ARE ACCESSIBLE TO THE DISPOSER

OPERATOR

DO SWITCH ON DISPOSER BEFORE INTRODUCING THE WASTE

DO CLEAN THE MACHINE AFTER EACH PERIOD OF USE

DON’T PLACE HANDS INSIDE THE UNIT WHILST MACERATOR IS SWITCHED ON

DON’T PLACE CLING FILM, LIQUID FAT, STRING, CLOTH, PLASTIC, WIRE, GLASS, CORK,

STYROFOAM, BOILING WATER, HOT SOUP, HOT LIQUID OR METAL OBJECTS

INTO THE MACHINE

DON’T USE CLEANING MATERIALS CONTAINING ABRASIVES OR BLEACHES

DON’T STEAM CLEAN THE MACHINE

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500 SERIES FWD

RELEASING A JAM

Food Waste Dis osers can jam under overload or if unsuitable materials are laced inside.

IMC machines are designed to withstand this and no damage will normally result as the

machine will switch itself off. It is necessary to clear the jam as follows:

1. Switch off at the mains isolating switch.

2. Remove the baffle by unscrewing the interlock knob and lifting off.

3. Take out any bulk waste in the dis osal chamber. Rubber gloves are recommended

4. If the item which blocked the dis oser is a arent, remove it.

5. A release wrench is rovided with which to turn the rotor if it is jammed. Place the

hexagon socket of the wrench over the hexagonal boss on the centre of the rotor

and lever backwards and forwards until the jammed material releases. Remove the

release wrench and ull out the material.

6. Re lace the wrench, engaging the hexagon and ensure that the rotor is totally free

throughout its full rotation.

7. Remove the release wrench.

8. Re lace the baffle, screwing the interlock knob fully home.

9. Switch on at the mains isolating switch.

10. Press the START button and continue dis osal.

NOTE

Single hase motors have a thermal overload switch built into the motor. If a jam occurs

and the motor cuts out, then a cool down eriod of a roximately 40 minutes will be

required before the unit will restart. The thermal overload will reset itself during this

eriod. Do not try and restart the FWD before the 40-minute time eriod is over and the

motor has cooled down. Doing so could cause unnecessary damage to the motor.

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500 SERIES FWD

FAULT DIAGNOSIS

Machine does not sta t

Cause Action

Electrical su ly is not turned on.

Switch on su ly.

The fuses have blown or the circuit breaker

has tri ed.

Call site electrician to change fuse or reset

circuit breaker. If roblem ersists contact

service ersonnel.

Baffle is not correctly fitted. Check baffle is secured. If roblem ersists

contact service ersonnel.

Unexpected system stop

Cause Action

Electrical

su ly turned off.

Switch on su ly.

The fuses have blown or the circuit breaker

has tri ed.

Call site electrician to change fuse or reset

circuit breaker. If roblem ersists contact

service ersonnel.

Baffle is not correctly fitted. Check baffle is secured. If roblem ersists

contact service ersonnel.

Waste jammed in dis oser grinding unit. Remove blockage from grinding unit. See

instructions on age 3.

Motor overload has tri ed. Allow motor to cool for 10 minutes and

restart. If roblem ersists contact service

ersonnel.

Waste not p ocessed

Cause

Action

A blockage has occurred in the waste i e. Clear blockage from waste i e.

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500 SERIES FWD

WIRING DIGRAMS. FIGURE 1 - WIRING DIAGRAM, SINGLE PHASE

For su ly: 230 –1 – 50, 115 – 1 – 60, 220 – 1 – 60 & 254 – 1 – 60

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500 SERIES FWD

WIRING DIAGRAM. FIGURE 2 - WIRING DIAGRAM, 3 PHASE 4 WIRE

For su ly: 400 – 3 – 50, 220 – 3 – 50, 440/460 – 3 – 60 & 230 – 3 – 60.

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