IMC 04 SERIES Guía de instalación

04 SERIES FOOD WASTE DISPOSERS

INSTALLATION, OPERATING AND MAINTENANCE MANUAL

PLEASE LEAVE WITH OPERATOR

904 SERIES 28

1204 / 1604 SERIES 17

904 / 1204 / 1604 TROUGH UNITS- SERIES 10

Imperial Machine Company Limited

Unit 1, Abbey Road

Wrexham Industrial Estate

Wrexham LL13 9RF

Tel: +44 (0)1978 661155

Fax: +44 (0)1978 729990

Service Fax: +44 (0)1978 667766

Spares Fax: +44 (0)1978 667759

E-mail: info@imco.co.uk

Website: www.imco.co.uk

A34/022 R11 ECN 8482 May 2016

04 SERIES FOOD WASTE DISPOSERS 1

EC DECLARATION OF CONFORMITY

(Guarantee of Production Quality)

We, Imperial Machine Company Limited of:

Unit 1, Abbey Road, Wrexham Industrial Estate, Wrexham, LL13 9RF

Declare under our sole responsibility that the machine

904 –SERIES 28

1204 / 1604 –SERIES 17

904 / 1204 / 1604 TROUGH UNITS –SERIES 10

As described in the attached technical documentation is in conformity with the Machine Safety

Directive 89/392/EEC as amended by 91/368/EEC and 93/44/EEC and is manufactured under a

quality system EN 29001. It is also in conformity with the protection requirements of the Electro

Magnetic Compatibility Directive 89/336/EEC and is manufactured in accordance with

harmonised standards EN 50-081-2 Generic Emission and EN 50-082-2 Generic Immunity (plus

product specific standards).

It also satisfies the essential requirements of the Low Voltage Directive 73/23/EEC amended by

93/68/EEC.

Approved by E Plumb, Engineering Manager

Signed at Wrexham, Date. May 2016

2 04 SERIES FOOD WASTE DISPOSERS

INDEX

MACHINE DIMENSIONS ...................................................................................................3

INSTALLATION AND HEIGHT ADJUSTMENT .................................................................4

FITTING CONTROL BOX AND SAFETY BAFFLE............................................................4

INTRODUCTION................................................................................................................5

ON DELIVERY...................................................................................................................5

GUARANTEE ....................................................................................................................6

INSTALLATION OPTIONS ................................................................................................6

SELECTION OF SITE........................................................................................................6

SILVER SAVER (OPTIONAL EXTRA) ..............................................................................6

ORDER OF CONNECTION FOR ALL INSTALLATION OPTIONS....................................7

INSTALLATION METHOD 1 –FREE STANDING MACHINES .........................................7

INSTALLATION METHOD 2 –UNDER TABLING WITH HOPPER RIM ATTACHMENT..9

INSTALLATION METHOD 3 –UNDER TABLING WITH WELDED ATTACHMENT .......11

ATTACHMENT OF CONTROL BOX ...............................................................................12

SUPPLY CONNECTION ..................................................................................................13

FITTING OF REMOTE CONTROL BUTTON BOX ..........................................................15

TESTING .........................................................................................................................15

OPERATION OF MACHINE.............................................................................................16

RELEASING A JAM ........................................................................................................16

WATER FLOW CONTROL (OPTIONAL EXTRA) ………………………………………..17

MAINTENANCE...............................................................................................................18

USAGE ............................................................................................................................18

ORDERING SPARE PARTS............................................................................................18

WIRING DIAGRAM –SINGLE PHASE............................................................................19

WIRING DIAGRAM –THREE PHASE.............................................................................20

SEAL ASSEMBLY...........................................................................................................21

MODEL 904 .....................................................................................................................22

- PARTS ILLUSTRATION................................................................................................22

- PARTS LIST ..................................................................................................................23

MODELS 1204 & 1604.....................................................................................................25

- PARTS ILLUSTRATION................................................................................................25

- PARTS LIST ..................................................................................................................26

TROUGH ONLY PAGES 28 TO 34..................................................................................28

04 SERIES FOOD WASTE DISPOSERS 3

MACHINE DIMENSIONS

4 04 SERIES FOOD WASTE DISPOSERS

INSTALLATION AND HEIGHT ADJUSTMENT

FITTING CONTROL BOX AND SAFETY BAFFLE

04 SERIES FOOD WASTE DISPOSERS 5

INTRODUCTION

This machine is intended for the disposal of food waste matter by maceration under an

automatic water flow and discharge into the drainage system.

There are three versions: -

904 with motor size 1.5HP (1.1kW)

1204 with motor size 3.0HP (2.2kW)

1604 with motor size 5.5HP (4.0kW)

Please select your preferred installation method and read these instructions carefully for

trouble-free installation and operation.

Please observe these instructions carefully.

The guarantee applies in this form to installations within the United Kingdom. Contact your

Food Waste Disposer supplier first.

ON DELIVERY

Depending on despatch method, the machine may or may not be packaged in a carton.

Please check the contents against the following list and notify both the Carrier and

Supplier within three days if anything is missing or damaged.

EITHER -

Fully assembled 04 Food Waste Disposer with following items loose: -

Description Quantity

Release Key 1

Feeding Pusher 1

Rubber Floor Sealing Gasket 1

Instruction Handbook 1

Self-adhesive Operating Instruction Plaque 1

Plaque 1

Hopper Rim (Optional) 1

Remote Control Button Box (Optional) 1

OR -

Basic unit 04 Food Waste Disposer for connection to hopper already supplied

and welded into tabling: -

Description (All the above items, plus) Quantity

Baffle 1

Control Box 1

Tube of Sealant 1

6 04 SERIES FOOD WASTE DISPOSERS

GUARANTEE

This machine is guaranteed by IMC for 1 Year from the date of its purchase from

IMC, or from one of its stockists, dealers or distributors. The guarantee is limited to

the replacement of faulty parts or products and excludes any consequential loss or

expense incurred by purchasers. Defects, which arise from faulty installation,

inadequate maintenance, incorrect use, and connection to the wrong electricity

supply or fair wear and tear, are not covered by the guarantee.

The guarantee applies in this form to installations within the United Kingdom only.

Please observe the following instructions carefully.

INSTALLATION OPTIONS

For the Installer:

These Instructions contain important information designed to help the user obtain the

maximum benefit from the investment in an IMC Food Waste Disposer.

Please read them carefully before starting work, and consult with the supplier in the event

of any queries.

Be sure to leave this Instruction Manual with the user after the installation of the machine

is complete.

IMC 04 Food Waste Disposers may be installed in three ways: -

Method 1 - Free standing

Method 2 - Under tabling with Hopper Rim attachment

Method 3 - Under tabling with Welded attachment

All machines are operated from the built-in Control Box or, additionally, from a Remote

Control Button Box which can be supplied as an optional extra.

SELECTION OF SITE

Select the site of the 04 Food Waste Disposer with care so that it is convenient both for

the major source of food waste and for access by machine operators.

The machines are designed to be installed with the control buttons on the left hand end of

the unit and facing front. A space of at least 220mm must be left below the control box to

give access for servicing purposes.

SILVER SAVER (OPTIONAL EXTRA)

When waste disposers are installed next to dishwashing machines it is recommended that

they be fitted with silver saver type safety baffles, which prevent the loss of cutlery into the

units.

04 SERIES FOOD WASTE DISPOSERS 7

ORDER OF CONNECTION FOR ALL INSTALLATION OPTIONS

Install in the following sequence:

1 Secure and seal the machine to the floor

2 Adjust height and level, and where appropriate, fit to tabling

3 Connect waste outlet to the drains

4 Connect water supply piping

5 If appropriate, connect Remote Control Button Box

6 Connect the electricity supply

7 Test and make any necessary adjustments

8 Fix self-adhesive Instruction Plaque in a prominent position adjacent to machine

INSTALLATION METHOD 1 –FREE STANDING MACHINES

1. Remove the three-sided section of the upper cladding (A-Fig 2) by undoing the

screws on either side (B). One part of the cladding remains attached at the waste

outlet (C).

2. Remove the lower cladding which is in two parts (D and E) held together by two

crews (F) and attached to the base casting or frame by screw (G).

3. Position the machine with the waste outlet (C) facing in the chosen direction. Allow

space for the necessary trap.

4. If the hopper needs to be moved to a different position relative to the waste outlet,

undo the four hopper retaining nuts (H). Lift the hopper and turn as required.

Replace ensuring that the gasket (J) remains undisturbed. Replace nuts, or bolts

and nuts (H) and tighten up uniformly all round. Do not over tighten but ensure that

the gasket is nipped firmly and the hopper is rigidly fixed without distortion of its

bottom flange.

WARNING - IF THIS JOINT IS NOT CORRECTLY MADE, WATER LEAKAGE MAY OCCUR

5. Clearly mark the floor through the floor fixing holes in the base casting or frame (K)

or mark out the floor in accordance with the dimensions (Fig 4).

MODEL 904 Fig 4 Models 1204 and 1604

8 04 SERIES FOOD WASTE DISPOSERS

6. Drill the floor in the positions marked for the appropriate fixings. These may be

rawlbolts, coach screws, wood screws or whatever is most suitable for the particular

floor surface and sub-structure. The base casting or frame will accept bolts up to

12mm diameter. Ensure that the fixings are of adequate size and that the floor

surface is sound, level and flat.

7. Place the rubber floor-sealing gasket (L) in position over the four floor holes.

8. Position the machine on the rubber floor sealing gasket taking care that it is not

damaged or displaced.

9. Insert and tighten the floor fixing bolts or screws.

10. Using a spirit level, check that the top of the hopper is level in both planes and that it

is at the required height. To adjust height on the 904 models, slacken the nuts (M) at

the top of the three height adjustment legs (N) and adjust as necessary. When

correct, tighten all nuts (M) and re-check levels. On the 1204 and 1604 models,

slacken the top nuts (M) and adjust as necessary. When correct, tighten all nuts and

re-check levels.

11. Replace the motor cladding sections in the reverse order as described for removal in

points 1 and 2.

12. Continue with SUPPLY CONNECTION INSTRUCTIONS.

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