Hyundai DHY6000SE Manual de usuario

DIESEL GENERATOR - 3000rpm

Models DHY6000SE/LR - -- DHY8000SE/LR

User Manual

Page 2

Rev 2

CONTENTS

Section Description Page No/No’s

1. SAFETY 3 - 7

2. MACHINE LAYOUT 7 - 8

3. PREPARATION for STARTING 8 - 11

4. OPERATING THE GENERATOR 12 - 14

5. LOAD 14 - 15

6. STOPPING THE MACHINE 15

7. PERIODIC MAINTENANCE 16

8. LONG TERM STORAGE

9. TROUBLE SHOOTING

10. SPECIFICATIONS

11. WIRING DIAGRAM

12. SERVICE RECORD SHEET

13. GENPOWER CONTACT DETAILS

14. DECLARATIONS OF CONFORMITY

Page 3

Rev 2

1. SAFETY.

1.1. The operator of the machine is;

1.1.1. Responsible for and has a duty of care in making sure that the machine is operated

safely and in accordance with the instructions in this user manual.

1.1.2. Should never be left it in a condition which would allow an untrained or

unauthorised person/s to operate this machine.

1.1.3. All due care and diligence should be taken by the operator for the safety of and with

regard to those around whilst using the machine, to include but not limited to;

1.1.3.1. Elderly, children, pets, livestock and property.

1.2. Some or all of the following PPE, Warning Signs and symbols may appear throughout this

manual and you must adhere to their warning/s. Failure to do so may result in personal

injury.

Warning Signs and Symbols – FOLLOW safety messages to avoid or reduce risk of injury or death.

DANGER - indicates a

hazard which if not

avoided could result in

serious injury or death.

WARNING - indicates a

hazard which if not

avoided could result in

serious injury or death.

ON - indicates a hazard

which if not avoided

might result in minor

or moderate injury.

NOTE - indicates a

situation that could

easily result in

equipmentdamage.

D MANUAL

Page 4

Rev 2

1.3. Carbon Monoxide

1.3.1. Carbon monoxide is a colourless and odourless gas. Breathing in this gas can cause

death as well as serious long term health problems such as brain damage.

1.3.2. The symptoms of carbon monoxide poisoning can include the following;

1.3.2.1. Headaches, dizziness, nausea, breathlessness, collapsing or loss of

consciousness.

1.3.2.2. Carbon monoxide symptoms are similar to flu, food poisoning, viral infections

and simply tiredness. That’s why it’s quite common for people to mistake this

very dangerous poisoning for something else.

1.3.3. To avoid carbon monoxide poisoning DO NOT Use Petrol/Diesel powered equipment

inside a home or garage even if doors and windows are open.

1.3.4. If you think you or someone around you has been affected by carbon monoxide

poisoning;

1.3.4.1. Get fresh air immediately.

1.3.4.2. Open doors and windows, turn off machine and leave the affected area.

1.3.4.3. See your doctor immediately or go to hospital - let them know that you

suspect carbon monoxide poisoning.

1.3.5. DO NOT use in an enclosed area or a moving vehicle.

1.4. General fuel safety.

1.4.1. Fuel Safety additional information can be obtained from the Health and Safety

Executive (HSE) document SR16.

1.4.2. All fuels are Flammable.

1.4.3. Keep away from all ignition sources i.e. Heaters, Lamps, sparks from Grinding or

welding.

1.4.4. Hot work on tanks that have contained fuel is extremely dangerous and should not

be carried out.

1.4.5. Keep work area clean and tidy.

1.4.6. Clean up all spills promptly using correct methods i.e. absorbent granules and a

lidded bin.

Page 5

Rev 2

1.4.7. Dispose of waste fuels correctly.

1.4.8. Diesel safety.

1.4.8.1. Always fuel and defuel in well-ventilated area.

1.4.8.2. Always wear correct, suitable and fit for purpose Personal Protective

Equipment (PPE), suggested items are as follows, but are not limited too.

1.4.8.3.

Hand protection.

1.4.8.4.

Protective clothing.

1.4.8.5.

Respiratory protective equipment should be used when in an

unventilated area.

1.4.8.6. When defueling always use a propriety fuel retriever.

1.4.8.7. Always carry fuel in the correct and clearly marked container.

1.4.9. Petrol safety.

1.4.9.1. Always fuel and defuel in well-ventilated area.

1.4.9.2. Always wear correct, suitable and fit for purpose Personal Protective

Equipment (PPE), suggested items are as follows, but are not limited too.

1.4.9.3.

Hand protection.

1.4.9.4.

Protective clothing.

1.4.9.5.

Respiratory protective equipment should be used when in an

unventilated area.

1.4.9.6. When defueling always use a propriety fuel retriever.

1.4.9.7. Always carry fuel in the correct and clearly marked container.

1.4.10. Electrical Safety.

1.4.10.1. Electricity can kill - never work on LIVE/ENERGISED equipment.

1.4.10.2. Identify electrical isolation method and always isolate all electrical supplies,

prior to carrying out any maintenance work.

1.4.10.3. Prior to use and with all electrical supplies isolated check all electrical cables,

plugs and connections for the following.

1.4.10.3.1. Are intact and have no signs of damage, to include but not limited to

bare wires, chaffing, cuts and loose wiring. If there are any signs of damage,

the damaged item should be taken out of service until the damage has been

repaired by an electrically competent person.

1.4.10.4. All trailing cables should be routed so as not to cause any kind of trip hazard.

Page 6

Rev 2

1.4.10.5. Never work on or near electricity with wet hands, wet clothing, and wet

gloves.

1.4.10.6. Batteries present a risk if they become damage by the

possible leaking of electrolyte. This electrolyte is an acid and can cause serious

injuries. Care should be taken when working on or near them.

1.4.10.6.1. Should you come into contact with acid you should;

1.4.10.6.1.1.

Remove all clothing contaminated with acid.

1.4.10.6.1.2.

Get medical assistance as soon as possible.

1.4.10.6.1.3. Use fresh running water to wash off excess acid, continue this

until medical assistance arrives.

1.4.10.6.1.4. If acid come into contact with Eyes the acid needs to be

immediately washed away. Make sure that you do not wash the acid to

another part of the face or body.

1.4.10.6.1.5. Gasses from charging batteries are highly flammable and great

care should be taken to charge in well ventilated areas.

1.5. Additional Safety guidelines’

1.5.1. Exhaust and Engine

1.5.1.1. The engine and exhaust will become very hot during use do not touch.

1.5.1.2. These items remain hot for some time after use.

1.5.1.3. Place the machine in an area where pedestrians or children are not likely to

touch the machine.

1.5.1.4. Avoid placing any flammable materials near the exhaust outlet during

operation.

1.5.1.5. Keep the machine at least 1 m from buildings or other equipment, or the

engine may overheat.

1.5.1.6. Avoid operating the engine with a dust cover.

1.5.2. Control Functions

1.5.2.1. Oil Warning System

1.5.2.1.1. When the pressure switch senses low oil

pressure engine will stop automatically.

1.5.2.1.2. Unless you refill with oil the engine will not

start again.

1.5.3. Starter Switch (SW)

1.5.3.1. The engine starter switch controls the ignition.

1.5.3.2. In the ‘OFF’ Position the ignition circuit is switched

off and the engine will not run

1.5.3.3. In the ‘ON’ position the engine is ready for starting

1.5.3.4. In the ‘START’ position (pushed against spring

tension) the starter motor is engaged and the machine

will start.

Page 7

Rev 2

1.5.4. AC Switch (Breaker)

1.5.4.1. The AC Switch (Breaker) will turn ‘OFF’

automatically when the load exceeds the generator

output.

1.5.4.2. If AC switch turns ‘OFF’ then before resetting

remove some of the load and keep below the rated

output of the machine.

1.5.5. DO NOT Connect the generator to Mains AC sockets in

your building – commonly known as ‘back feeding’ it is

extremely dangerous and illegal.

2. MACHINE LAYOUT

Page 8

Rev 2

3. PREPARATION for STARTING

•

DO NOT refill tank while engine is running or HOT.

•Do not smoke or allow flames or sparks in the area where the

engine is refueled or where the fuel is stored.

•Do not overfill the diesel tank and make sure the filler cap is

securely closed after refueling.

•Take care not to spill fuel when refueling. If any fuel is spilled,

make sure the area is clean and dry before starting the engine.

Wear suitable PPE, suggested but not limited too

3.1. Selection and handling of fuel.

3.1.1. Selection of fuel.

3.1.1.1. Only use standard specification diesel, this can be red or white.

3.1.1.2. Keep dust and water out of the fuel.

3.1.1.3. When filling the fuel tank from drums, make sure that no dust or water is

mixed in with the fuel. This can cause serious damage to the fuel injection pump

or the injector nozzle.

3.1.1.4. Do not overfill. Overfilling can potentially be very dangerous. Diesel can

expand in hot weather and overflow

3.1.1.5. Always leave a 25mm gap above the fuel level.

•

Always check the engine oil level with the generator on a flat,

level surface before starting or refilling the machine.

Page 9

Rev 2

•If an insufficient amount of engine oil is used, damage to the

engine may result.

•Do not overfill the engine with oil.

•This generator is equipped with a low oil pressure switch this

system will stop the engine automatically when the oil

pressure falls below the minimum pressure required.

•This helps prevents damage such as bearing seizures etc.

However, this should not be relied upon and the engine oil

level should be checked and topped up if required, daily.

Wear suitable PPE, suggested but not limited too

3.2. Check and refill the engine oil.

3.2.1. To ensure the generator maintains an

optimum performance and the life of the

generator is as long as possible, it is important

to use the correct engine oil – SAE10W/30 –

SAE15W/40 (API CH-4/CF/SJ/SL diesel engine

oil or higher grade) and change after the first

20 hours, then every 100 hours.

3.2.2. If the correct engine oil is not used, or the

engine oil is not replaced every 100 hours, as

required, the risk of crankshaft bearing failure,

piston seizure, piston ring sticking and

accelerated wear of the cylinder liner, main bearing and failure of other moving

components increases significantly. The generator lifespan will be greatly reduced if oil

level and oil changes are reduced.

3.2.3. Remove oil filler cap and check engine oil level

3.2.4. If oil level is below the lower level line, refill with SAE

API CH-4/CF/SJ/SL diesel engine oil on dipstick, or to

the top of filler neck. N.B. do not screw oil filler in the

oil filler cap when checking oil level.

3.2.5. Change contaminated oil.

3.3. Service the Air Cleaner.

•

Do not wash air filter with detergent.

•Replace the air filter if the engine output decreases or

excessive exhaust smoke is noticed.

•Never run the generator without the air filter, otherwise

rapid engine wear will result.

Page 10

Rev 2

3.3.1. Remove the access

panel to reveal air filter

cover.

3.3.2. Undo the nut (anti-

clockwise) and remove the

air cleaner cover and take

out the element.

3.3.3. Clean the air filter.

3.3.4. Reattach the air filter

cover and screw on the

nut.

3.4. Checking the Generator before start up.

•

Be sure to turn off the main breaker switch before starting. The

generator should be earthed to prevent electric shocks.

•Turn off the main breaker switch and remove all loads.

•

Before starting the engine, be sure to switch OFF any appliances

connected to it.

•Ensure that the breaker switch is OFF before switching between

115v/230v.

3.5. Running-in periods of Operation.

3.5.1. The first 20 hours are the break-in period of the engine. For this reason, it is

important to follow the following instructions during this period.

3.5.1.1. Warm up the engine 5 minutes after the initial starting, before applying load.

3.5.1.2. Avoid applying loads above 3kw during the first 20 hours of operation.

3.5.1.3. It is important to replace the engine oil on time.

3.5.1.4. Replace the engine oil whilst the engine is warm, after 20-hours running.

3.5.1.5. Ensure that old engine oil is drained out completely.

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