HYOSUNG TE450 - Manual de usuario
1
This manual should be considered a permanent part of the vehicle and
should remain with the vehicle when resold or otherwise transferred to
a new owner or operator. The manual contains important safety
information and instructions which should be read carefully before
operating the vehicle.
2
IMPORTANT
ARNING / CAUTION / NOTE
Please read this manual and follow its
instructions carefully.
To emphasize special information the
words
ARNING
,
CAUTIONand
NOTE
have special meanings.
Information following these signal words
should be carefully reviewed.
FORE ORD
This owner’s manual is an essential part
of your TV.
Please read it carefully.
It contains important information on safety,
operation and maintenance.
Failure to follow the warning contained in
this manual can result in INJURY or
DE TH.
It is especially important that this manual
remain with the TV at the time of resale. The
next owner will need this information also.
Store the owner’s manual in the tray under
the seat.
Do not allow anyone under age 16 to ride
this TV.
ll information, illustrations, photographs
and specifications contained in this manual
are based on the latest product information
available at the time of publication. Due to
improvements or other changes, there may
be some discrepancies between information
in this manual and your TV.
Hyosung Motors & Machinery INC.
believes in conservation and protection of
Earth’s natural resources. To that end, we
encourage every vehicle owner to recycle,
trade in, or properly dispose of, as
appropriate, used motor oil, coolant, other
fluids, batteries and tires.
The proper care and maintenance that
your TV requires is outline in this manual.
By following these instructions explicitly
you will ensure a long trouble-free operating
life for your TV. This TV also conforms to
the U.S. Environmental Protection gency
(EP ) and California ir Resources Board
(C RB) emission regulations which apply to
new TVs. The proper adjustment of
engine components is necessary for this
TV to comply with the EP and C RB
COPYRIGHT HYOSUNG MOTORS & M CHINERY INC.
The personal safety of the rider or
bystanders may be involved.
Disregarding this information could
result in personal injury.
ARNING
These instructions point out special
service procedures or precautions
that must be followed to avoid
damaging the machine.
CAUTION
N O T E
This provides special information to
make maintenance easier or important
instructions clearer.
regulations. Therefore, please follow the
maintenance instructions closely to ensure
emission compliance. Your authorized
Hyosung dealer has experienced
technicians that are trained to provide your
machine with the best possible service with
the right tools and equipment.
3
Noise Control System (muffler assembly)
TAMPERING ITH NOISE CONTROL SYSTEM PROHIBITED
Owners are warned that the law may prohibit :
(a)
The removal or rendering inoperative by any person other than for the purpose
of maintenance, repair or replacement, of any device or element of design
incorporated into any new vehicle for the purpose of noise control prior to its
any sale or delivery to the ultimate purchaser or while it is in use ; and
(b) The use of the vehicle after such device or element of design has been
removed or rendered inoperative by any person.
MAINTENANCE :
The exhaust system of this motorcycle requires no periodic maintenance.
The engine should be adjusted to the manufacture’s specifications and the
spark plug should be kept in good condition. Running the engine with
incorrectly operating spark plug or misadjusted carburetor may cause
permanent damage to the catalyst and to the noise control system.
ARNING
4
NOTICE TO O NER’S
AN ATV IS NOT A TOY AND CAN BE
HAZARDOUS TO OPERATE.
An ATV handles differently from other
vehicles including motorcycles and
cars. A collision or rollover can occur
quickly, even during routine
maneuvers such as turning and
driving on hills or over obstacles, if
your fail to take proper precautions.
ARNING
SEVERE INJURY OR DEATH can
result if you do not follow these
instructions :
Read this manual and all labels
carefully and follow the operating
procedures described.
Never operate an ATV without
proper instruction. Take a training
course. Beginners should receive
training from a licensed instructor.
Always follow this age recommendation :
A child under 16 years old should
never operate an ATV with engine
size greater than 90 cc.
ARNING
Before first use of the ATV, read
this owner’s manual carefully to
become familiar with the ATV’s
features, and safety and
maintenance requirements. Review
all instructions, requirements and
warnings.
Keep the owner’s manual in the
storage compartment located
under the seat.
Before the rider’s first use of the
ATV, make sure that he/she is
familiar with the location and
operation of all controls, and has
been instructed in the proper
operation of the vehicle.
For first use of the ATV, find a level,
open area for the rider to use to
become familiar with the operation
of controls and the operating and
handling characteristics of the ATV.
Only permit skilled, experienced
riders to use your ATV. Because
this is a performance ATV, it should
only be used by operators who
have already practiced and become
skilled at proper ATV riding
technique.
Permit use only by dual rider.
This ATV is designed for use only
by dual rider.
Always avoid operating an
OFF-
ROAD type ATVon paved surfaces,
including sidewalks, paths, parking
lots, drive ways, and streets.
Never operate an
OFF-ROAD type
ATV
on any public street, road or
highway, even a dirt or gravel one.
ON-ROAD type ATVis designed
and manufactured for ON-ROAD
use only, and handling maneuvers
are more difficult to perform on
ARNING
5
for turning as described in this
manual. Practice turning at low
speeds before attempting to turn at
faster speeds. Do not turn at
excessive speed.
Never operate the ATV on hills too
steep for the ATV or for your
abilities. Practice on smaller hills
before attempting larger hills.
Always follow proper procedures
for climbing hills as described in
this manual. Check the terrain
carefully before you start up any
hill. Never climb hills with
excessively slippery or loose
surfaces. Shift your weight forward.
Never open the throttle suddenly or
make sudden gear changes. Never
go over the top of any hill at high
speed.
Always follow proper procedures
for going down hills and for braking
on hills as described in this
manual. Check the terrain carefully
before you start down any hill. Shift
your weight backward. Never go
down a hill at high speed. Avoid
going down a hill at an angle that
would cause the vehicle to lean
sharply to one side. Go straight
down the hill where possible.
Always follow proper procedures
for crossing the side of a hill as
described in this manual. Avoid
hills with excessively slippery or
loose surfaces. Shift your weight to
the uphill side of the ATV. Never
attempt to turn the ATV around on
any hill until you have mastered the
turning technique described in this
manual on level ground. Avoid
crossing the side of a steep hill if
possible.
rough surfaces. Please check your
local riding laws and regulations
before operating
ON-ROAD type
ATV
.
Never operate an ATV without
wearing an approved motorcycle
helmet that fits properly.
You should also wear eye protection
(goggles or face shield), gloves,
boots, longsleeved shirt or jacket,
and long pants.
Never consume alcohol or drugs
before or while operating this ATV.
Never operate at excessive speeds.
Always go at a speed that is proper
for the terrain, visibility and
operating conditions, your skill and
experience.
Never attempt stunts.
Always inspect your ATV each time
you use it to make sure it is in safe
operating condition.
Always follow the inspection and
maintenance procedures and
schedules described in this
manual.
Always keep both hands on the
handlebars and both feet on the
footrests of the ATV during
operation.
Always go slowly and be extra
careful when operating on
unfamiliar terrain. Always be alert
to changing terrain conditions
when operating the ATV.
Never operate on excessively
rough, slippery or loose terrain until
you have learned and practiced the
skills necessary to control the ATV
on such terrain. Always be
especially cautious on these kinds
of terrain.
Always follow proper procedures
6
Always use proper procedures if
you stall or roll backwards when
climbing a hill. To avoid stalling,
use the proper gear and maintain a
steady speed when climbing a hill.
If you stall or roll backwards, follow
the special procedure for braking
described in this manual.
Dismount on the uphill side or to a
side if pointed straight uphill. Turn
the ATV around and remount,
following the procedure described
in this manual.
Always check for obstacles before
operating in a new area. Never
attempt to operate over large
obstacles, such as large rocks or
fallen trees. Always follow proper
procedures when operating over
obstacles as described in this
manual.
Always be careful when skidding
or sliding. Learn to safely control
skidding or sliding by practicing at
low speeds and on level, smooth
terrain. On extremely slippery
surfaces, such as ice, go slowly
and be very cautious in order to
reduce the chance of skidding or
sliding out of control.
Never operate an ATV in fast
flowing water or in water deeper
than that specified in this manual.
Remember that wet brakes may
have reduced stopping ability. Test
your brakes after leaving water. If
necessary, apply them several
times to let friction dry out the
pads.
Always use tires of the size and
type specified in this manual.
Always maintain proper tire
pressure as described in this
manual.
Do not make any modifications to
this ATV. Modifications may make
the ATV unsafe or illegal unsafe or
illegal in your state.
Never exceed the stated load
capacity for an ATV. Cargo should
be properly distributed and
securely attached. Reduce speed
and follow instructions in this
manual for heavy load. Allow
greater distance for braking.
Make sure the combined weight of
the rider, protective gear and any
accessories or cargo does not
exceed the 150 kg (330.7 lbs) weight
limit. Exceeding this weight limit
may result in injury caused by
damage to the vehicle or altered
handling characteristics.
Do not tow a trailer. This vehicle is
a performance ATV and is not
designed for such use.
Never permit ATV refueling by
anyone other than an adult.
Drain gasoline from the fuel tank
and carburetor prior to transporting
the ATV.
Caution the rider and others near
the ATV not to get close to or
touch any moving parts or any
heated areas such as the engine
and exhaust system.
This ATV always come on the
position lamp, speedometer lamp,
tail lamp and license plate lamp
when starting engine.
This ATV has a reverse gear.
The reverse gear indicator lamp
will come on when the
transmission is in reverse gear.
To shift into reverse gear,
completely stop the ATV and wait 3
7
seconds.
Shifting into reverse gear when the
ATV is moving can be hazardous
and damage the ATV.
If you shift the ATV into reverse
gear when the ATV is moving it
could stop suddenly, throwing you
from the ATV.
Always come to a complete stop
before shifting into reverse gear.
Check the area behind the ATV if
you are about to reverse.
After the ATV reverse, completely
stop it and wait 3 seconds.
Before the ATV started, confirm
that the reverse gear is released.
If you started the ATV that reverse
gear is shifted into, it could be
hazardous and damage the ATV.
Always be sure there are no
obstacles or people behind you
when you operate in reverse.
hen it is safe to proceed in
reverse, go slowly.
Confirm the safety certainly when it
is parked, as sliding or roll over on
slippery or loose surfaces.
This ATV can only be started if the
clutch is disengaged.
8
1. SERIAL NUMBER LOCATION 10
2. FUEL, ENGINE OIL AND COOLANT RECOMMENDATION 11
FUEL
ENGINE OIL
ENGINE COOL NT SOLUTION
3. NAMES OF EACH PARTS 13
4. CONTROLS 16
IGNITION SWITCH
IGNITION KEY
STEERING LOCK
INSTRUMENT P NEL
LEFT H NDLEB R
RIGHT H NDLEB R
C RBURETOR CHOKE LEVER
RE R BR KE PED L
GE RSHIFT LEVER
REVERSE LEVER
FL G BR CKET
5. EQUIPMENT AND ADJUSTMENTS 28
FUEL T NK C P
SE T REMOV L
FRONT & RE R SUSPENSION
6. RIDING YOUR ATV 32
WH T YOU SHOULD KNOW BEFORE RIDING
INSPECTION BEFORE RIDING
WH T TO WE R
BRE K-IN
ST RTING THE ENGINE
ST RTING OFF ND SHIFTING
BR KING
P RKING
TURNING
SKIDDING OR SLIDING
OPER TION ON HILLS
RIDING OVER OBST CLES
RIDING THROUGH W TER
RIDING IN COLD WE THER
RIDING IN REVERSE
TABLE OF CONTENTS
9
7. ACCESSORY USE AND VEHICLE LOADING 53
8. INSPECTION AND MAINTENANCE 55
M INTEN NCE SCHEDULE
TOOLS
B TTERY
SP RK PLUG
IDLE SPEED DJUSTMENT
THROTTLE C BLE DJUSTMENT
FUEL HOSE
ENGINE OIL
IR CLE NER
IR CLE NER DR IN C P
CLUTCH DJUSTMENT
DRIVE CH IN
COOL NT
TIRES
BR KES
P RKING BR KE DJUSTMENT
FRONT ND RE R WHEEL REMOV L
RE R XLE NUT ND LOCK NUT
SP RK RRESTER
L MP BULB REPL CEMENT
HE D L MP
BR KE L MP / T IL L MP
TURN SIGN L L MP
FUSE
GENER L LUBRIC TION
9. TROUBLESHOOTING 87
10. PREPARATION FOR INTER RIDING 89
11. TRANSPORTING 89
12. CLEANING PROCEDURE 90
13. LOCATION OF LABELS 94
14. SPECIFICATIONS 98
10
Frame number :
Engine number :
The frame serial number is stamped on
the right side of the frame pipe.
The engine serial number is stamped
on the left downside of the crankcase
assembly.
Please write down the numbers in the box
provided below for your future reference.
The frame and/or engine serial numbers
are used to register the vehicle.
They are also to assist your dealer in
terms of ordering parts or referring to
special service information.
SERIAL NUMBER LOCATION
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1
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