Huskie Tools REC-5750 Manual de instrucciones

OPERATING INSTRUCTION MANUAL

REC-5750

6.2 TON BATTERY- POWERED FLIP-TOP DIELESS COMPRESSION TOOL

1.5” JAW OPENING

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SPECIFICATIONS

REC-5750

Output: 6.2Ton

Weight: 12 Ibs. with battery

Size: 15.5” L x 13” H x 2.5”W

Jaw Opening: 1.5”

CRIMPING ESTIMATES

BP-80

1/0 Cu/Al 90

500 MCM Cu 110

CONNECTOR RANGE

Lugs and Splices #6 AWG-750 MCM

FEATURES

• OneHandOperation

•Testedupto75kV

•RotationalHead

• RapidAdvance

•ErgonomicallyBalanced

• ErgonomicPistolGripHandle

•WeatherResistantHousing

• AudibleBypasswhenPredeterminedPressure

 isAchieved.

•*DesignedtocrimptoAndersonconnectors&

brand connectors manufactured to ANSI

C119.4

• Flip-TopHeadDesign

• EliminatestheNeedforDies

• 5YearWarrantyonTool,Battery&Charger

BATTERY CARTRIDGE (BP-80)

Battery Type: Lithium Ion

Voltage: 14.4VDC

RatedCurrent: 3Ah

Charge Time: 1 Hour

Dimensions: 3.5”Lx2.7”Wx5.3”H

Weight: 1.25 lbs.

BATTERY CHARGER (CH-90)

InputVoltage: 120VAC

ChargingCapacity: 20VA

Dimensions: 4.5”Lx3.5”Wx3”H

Weight: 1.5 lbs.

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DCCHARGERCORD

CH-DCC

Battery and Charger

• BP-80 Huskie Tools Lithium Ion Battery

• CH-90 Huskie Tools Tri-Chemistry Charger

• ThischargercanchargetheBP-80andALLprevious

 HuskieToolsbatteries,includingtheBP-70,BP-70EI

and the BP-70MH.

• 1 Battery Powered Tool

• 1 Carrying Case

• 1 CH-90 Tri-Chemistry Charger

• 2 BP-80 Lithium Ion Batteries

• 1 Carrying Strap

OPTIONAL ACCESSORIES

KIT INCLUDES

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OPERATING INSTRUCTIONS

CHARGING THE BATTERY

ATTACHING THE BATTERY CARTRIDGE

1.Whilepressingthelatch,pulloutthebatterycartridge.To 

 replacethebatterycartridge,pushthenewcartridgermlyinto

place.

2.Afterinsertingabatterycartridge,checkthatitissecurelyin

 placebypullinggently.Donotpressthelatchwhenpullingthe

cartridge.

TRIGGER AND RELEASE BUTTON

1.Theramadvanceswhenthetriggerispressedandstopswhen

the trigger is released.

2.Toretracttheram,pushthereleasebutton.Theramcontinues

to retract while the release button is pressed.

1. Inserttheplugendintoa120Vpowersource.TheLED(Power)indicatorwillbe

steady green indicating the charger is now in “stand-by” mode and ready to

 chargethebattery.Donotplugthechargerintoageneratorasthiswilllikely 

 causethefuseinthechargertoshort,andwillnotoperate.

2. Tochargeadrainedbattery,insertthebatteryintothecharger.TheLED 

indicator shows a steady amber while charging. A depleted battery will be

 completelychargedinapproximately50-70minutes.TheLEDindicatorwillshow

a steady green when the battery is fully charged.

3. IftheLEDindicatorgoesoutorisashingquickamber,thiscouldbeapossible

 shortinthebatterycircuit,oraproblemwiththechargeritself.Itisbesttoconsult

the factory at 1-800-860-6170forserviceifsuchaconditionoccurs.

4. Fortechnicalquestionsordifcultyinoperation,pleasecallourcustomerservice

department at 1-800-860-6170.

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OPERATING INSTRUCTIONS

COMPRESSION

1. Consult your connector manufacturers recommendations on using a dieless compression

tool with the connector and cable being used. Not all connectors are suitable for dieless tool

applications.

2. Retracttheindentingnibsbypressingthereleasebutton.

3. Positiontheconnector,andcenteritbetweentheindentingnibs.Activatethetriggerand

 advancethenibssotheconnectorisheldinplace.Checkconnectorforcorrectpositioning.

4. Insertthecableintotheconnectorandactivatethetriggeruntil

the compression is completed. A series of clicks will be heard while

 thecompressionisbeingmade,followedbythetoolrunningina

“free” mode. This indicates a completed cycle and a full

compression.

5. Pressreleasebuttontoretracttheindentingnibs.andremovethe

connector from the tool.

TRIGGER AND RELEASE BUTTON

1. Theramadvanceswhenthetriggerispressed

and stops when the trigger is released.

2. Toretracttheram,pressthereleasebutton.The

ram continues to retract while the release button is

pressed.

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IMPORTANT OPERATING PRECAUTIONS

PRECAUTION FOR THE TOOL

1. Check your connector manufacturer recommendations on using a dieless compression tool with

the connector and cable being used. Not all connectors are suitable for dieless tool applications.

2. Always point the tool away from other people.

3.Ifthetoolisstoredforanextendedperiodatatemperatureoflessthan25ºF(-5ºC),thetool 

should be allowed to return to room temperature to ensure smooth operation Use the tool only after

it has been at room temperature for 1 hour.

4.Donotdropthetool.Droppingthetoolmaydamagethehydrauliccircuitandresultinthetoolnot 

functioning correctly.

5.Keeptheheadandramcleanandfreeofdebris.Solventscanbeusedtocleanthehead,but 

should not be used on the plastic body. Use soap and water to clean the body.

1.Donotshortcircuitthecontactsorexposethecartridgetowater,oilorsolvents.

2.Donotdisassembleorattempttorepairthebatterycartridgeordisposeofinare.

3.Donotdroporotherwiseabusethebatterycartridge.

4.Donotleavethecartridgeinlocationswhereitwillbeexposedtoatemperaturegreaterthan140ºF

 (60ºC)foranextendedperiod.

5. The battery has a limited life. When the crimping capacity becomes about 1/2 that of the original

 capacity,thebatteryshouldbereplaced.

6.Ifthebatterycartridgeisstoredwithoutbeingcharged,naturaldrainagewillcausethepowertobe

 reduced.Thebatteryshouldbechargedevery3monthsifnotinuse.

PRECAUTION FOR THE BATTERY CARTRIDGE

PRECAUTION FOR THE CHARGER

1. TheLEDindicatorlightsupamberandremainslitwhentheunitstartschargingabatterycartridge.

The indicator turns green when charging is completed.

2. ThisunitisforchargingbatterycartridgesBP-80,BP-70E,BP-70EIandBP-70MHonly.Donotuse

 thechargerforanyotherdevices.

3. Allow battery cartridges to cool before charging. Allow at least 15 minutes between charges when

 chargingseveralcartridgesinsuccession.

4. Chargebatteriesatanambienttemperatureof50º-95ºF(10º-35ºC).Chargingtimeisapproxi 

 mately50-70minutesfortheBP-80,50minutesfortheBP-70EandBP-70EI,and70minutes 

for the BP-70MH.

5. Nevershortcircuittheoutputterminals.

6. Donotexposethechargertowater,oilorsolvents.

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BREAKDOWN

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REC-5750 PARTS LIST

11 M4 X 20 Screw 558-01 659 PS-8 Pent Seal 16-44 1

12 Housing(R) 558-02 160 P-8Back-UpRing(B.C.) 85-33 1

13 M3 X 6 Screw R150-02 161 Spring(590) R150-23 1

14 TopCover 558-03 162 PS-20 Pent Seal R150-24 1

15 Switch Unit 558-04 163 P-20Back-UpRing(B.C.) 35-18 1

16 LEDHarness 558-05 164 PumpPiston(1) R150-25 1

17 Circuit Board 558-06 165 P-5O-Ring 5N-35 1

18 Strap 558-07 166 PumpPiston(2) 150GM-01 1

19 M3X5Screw(T.P.) ROB-94 167 P-3O-Ring 16-36 1

20 RetainingPlate 458-01 168 ReleaseValveStem ROB-135 1

21 Spring(639) 458-02 169 Spring(678) 558-17 1

22 LeverStopper 558-08 170 Spring(66) 85-40 1

23 3 X 16 Parallel Pin 558-09 171 9/32" Ball 16-40 2

24 Switch Knob 558-10 172 Spring(67) 85-39 2

25 Spring(599) R150-09 173 ValveScrew(10) 410-44 2

26 Housing(L) 558-11 174 P-42O-Ring 9H-17 1

27 Power Unit 558-12 175 RamSpring(388) UC-35 1

28 M4X14Screw(Ni) ROB-128 476 P-28O-Ring 300-21 1

29 Spring(598) R150-13 177 P-28Back-UpRing(B.C.) 55D-03 1

30 Push Pin R150-14 178 Ram UC-36 1

31 ReleaseLever 558-13 179 RetainingScrew UC-12 1

32 4X16DowelPin(G) 24-01 180 P-6O-Ring RB-70 1

33 ReservoirCap 410-55 181 P-6Back-UpRing(B.C.) UC-28 1

34 Magnet ROB-25 182 M4X6Screw(F.P.) 16-42 2

35 OilReservoir(36) R4412-01 183 4X30DrivePin(AW) UC-14 1

36 G-30O-Ring 75-26 184 CamYokeHolder UC-32 1

37 M3 X 16 Screw R150-16 285 3X18DrivePin(AW) RF-33 1

38 ValveBlock R150-17 186 CamYoke UC-33B 1

39 Spring(371) 51-17 187 Spring(390) 6H-11 2

40 3/16" Ball 16-49 388 Nib UC-34 2

41 SI-20Ring 410-74 189 Roller UC-07 10

42 FilterScreen 410-73 190 RollerRetainer UC-08 2

43 Strainer R150-18 191 SideJaw(C) 6H-10C 2

44 ValveCartridge R150-19F 192 M6 X 30 Screw E3-49 2

45 S-8O-Ring R510A-08 193 M4 X 30 Screw ET-46 2

46 P-7O-Ring 16-60 194 Roller 6H-08B 2

47 SEPN4Retainer R150-21 195 Head(1) 6H-07B 1

48 Plug 51-21 196 Head(2) 6H-09B 1

49 P-4Back-UpRing(B.C.) 410-47 197 Pin(156) 6H-02A 1

50 P-4O-Ring 410-48 198 CE-8SnapRing 16-09 2

51 Spring(341) 51-20 199 3X28DrivePin(AW) 38A-01 1

52 7/32" Ball 16-26 1100 Slide Pin 6H-01A 1

53 M4X4Screw(F.P.) 85-47 3101 M3 X 5 Screw UC-37A 1

54 1/8" Ball 40-20 2102 Yoke 6H-04B 1

55 M5X5Screw(F.P.) 510A-05 1

56 5/32" Ball 22-21 1

57 Body 575-01 1

58 3X8DowelPin(D) 610F-11 1

QTY.

NO.

DESCRIPTION

CODE

NO.

DESCRIPTION

CODE

QTY.

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TROUBLESHOOTING GUIDE

PROBLEM CAUSE SOLUTION

MOTORRUNS,BUTTHE

TOOLJAWSWILLNOTAD-

VANCE

InsufcientHydraulicOil ConsultFactoryforRepairSer-

vice

Air Block in Hydraulic System Inverttooltoallowairtoriseto-

wards the top of the oil bladder

DefectiveHydraulicCircuit ConsultFactoryforRepairSer-

vice

MOTORRUNS,TOOLJAWS

ADVANCE,BUTWILLNOT

BUILDPRESSURE

InsufcientHydraulicOil ConsultFactoryforRepairSer-

vice

DefectiveSuctionValveorBy-

pass Cartridge

ConsultFactoryforRepairSer-

vice

MOTORWILLNOTRUNAT

ALL

DefectiveBattery ChargeorReplaceBattery

Bad Contact or Loose Battery

Connections

Check all Connections and

Wires

Misaligned Switch

Check to Make Sure that Switch

is Properly Aligned with Trigger

ConsultFactoryforRepairSer-

vice

TOOLJAWSWILLNOTRE-

LEASE

ToolDidNotCompleteaFull

Cycle and Bypass

Press Trigger and allow Tool

toBypass,ThenReleaseTool

Jaws

Connector is Jammed in Tool

Jaws

PressandHoldReleaseTrigger

While Prying Tool Jaws Apart

ReleaseTriggerisBentorMis-

aligned

ConsultFactoryforRepairSer-

vice

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