Huskie Tools REC-3510K Manual de instrucciones

OPERATING INSTRUCTION MANUAL

REC-3510K

12 TON BATTERY- POWERED COMPRESSION TOOL

1.5” JAW OPENING

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SPECIFICATIONS

REC-3510K

Output: 12Ton

Weight: 20 Ibs. with battery

Size: 19” L x 10.5” H x 3.5”W

Jaw Opening: 1.5”

CRIMPING ESTIMATES

BP-80

500 MCM Cu 70

750 MCM Cu 55

CONNECTOR RANGE

Lugs Up to 1033 ACSR

Splices Up to 477 ACSR

FEATURES

• Tested up to 75kV

• Rotational Head

• Rapid Advance

• Ergonomically Balanced

• Weather Resistant Housing

• Audible Bypass when Predetermined Pressure

is Achieved.

• Includes DIE-CASE

• Protective Rubber Boot on “C” Head For Brush

Contact.

• 5 Year Warranty on Tool, Battery & Charger

BATTERY CARTRIDGE (BP-80)

Battery Type: Lithium Ion

Voltage: 14.4V DC

Rated Current: 3 Ah

Charge Time: 1 Hour

Dimensions: 3.5”L x 2.7”W x 5.3”H

Weight: 1.25 lbs.

BATTERY CHARGER (CH-90)

Input Voltage: 120V AC

Charging Capacity: 20VA

Dimensions: 4.5”L x 3.5”W x 3”H

Weight: 1.5 lbs.

OPTIONAL ACCESSORIES

UDK-1 “U” Die Adapter

HTK-CASE WH-2, PH-2, WH-3 Die

Specic Case

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DC CHARGER CORD

CH-DCC

Battery and Charger

• BP-80 Huskie Tools Lithium Ion Battery

• CH-90 Huskie Tools Tri-Chemistry Charger

• This charger can charge the BP-80 and ALL previous

Huskie Tools batteries, including the BP-70, BP-70EI

and the BP-70MH.

• 1 Battery Powered Tool

• 1 Carrying Case

• 1 CH-90 Tri-Chemistry Charger

• 2 BP-80 Lithium Ion Batteries

• 1 Carrying Strap

OPTIONAL ACCESSORIES

KIT INCLUDES

UDK-1

“U” Die Adapter

HTK-CASE

DIE-CASE

W-CASE

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OPERATING INSTRUCTIONS

CHARGING THE BATTERY

ATTACHING THE BATTERY CARTRIDGE

1. While pressing the latch, pull out the battery cartridge. To

replace the battery cartridge, push the new cartridge rmly into

place.

2. After inserting a battery cartridge, check that it is securely in

place by pulling gently. Do not press the latch when pulling the

cartridge.

TRIGGER AND RELEASE BUTTON

1. The ram advances when the trigger is pressed and stops when

the trigger is released.

2. To retract the ram, push the release button. The ram continues

to retract while the release button is pressed.

1. Insert the plug end into a 120V power source. The LED (Power) indicator will be

steady green indicating the charger is now in “stand-by” mode and ready to

charge the battery. Do not plug the charger into a generator as this will likely

cause the fuse in the charger to short, and will not operate.

2. To charge a drained battery, insert the battery into the charger. The LED

indicator shows a steady amber while charging. A depleted battery will be

completely charged in approximately 50-70 minutes. The LED indicator will show

a steady green when the battery is fully charged.

3. If the LED indicator goes out or is ashing quick amber, this could be a possible

short in the battery circuit, or a problem with the charger itself. It is best to consult

the factory at 1-800-860-6170 for service if such a condition occurs.

4. For technical questions or difculty in operation, please call our customer service

department at 1-800-860-6170.

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OPERATING INSTRUCTIONS

COMPRESSION

1. Retract the ram by pressing the rocker switch.

2. Select the appropriate size die set for the connector. Insert die half in ram by pressing into

place and secure by

tightening the 3mm set screw with the provided allen key.

3. Secure the other die half in the C-Head by pressing into place and secure by tightening the

3mm set screw with the provided allen key.

4. Place the connector between the dies and press the rocker switch to advance the ram until the

connector is held in place, and insert the cable into the connector.

5. Continue to press the rocker switch until the compression is completed. A clicking sound will be

heard while crimping and will stop once the crimp is complete. The motor will continue to run in

a neutral mode while the rocker switch is held.

6. Press the rocker switch to retract the ram and remove the connection from the tool.

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IMPORTANT OPERATING PRECAUTIONS

PRECAUTION FOR THE TOOL

1. Select appropriate dies for the connector to be compressed. Incorrect combinations result in

inferior connections of the conductors. Consult your connector manufacturer for the recommended

die/connector combinations.

2. Always point the tool AWAY from other people.

3. If the tool is stored for an extended period at a temperature of less than 25º F (-5ºC), the tool

should be allowed to return to room temperature to ensure smooth operation Use the tool only

after it has been at room temperature for 1 hour.

4. Do not drop the tool. Dropping the tool may damage the hydraulic circuit and result in the tool not

functioning correctly.

5. Keep the head and ram clean and free of debris. Solvents can be used to clean the head, but

should not be used on the plastic body. Use soap and water to clean the body.

1. Do not short circuit the contacts or expose the cartridge to water, oil or solvents.

2. Do not disassemble or attempt to repair the battery cartridge or dispose of in a re.

3. Do not drop or otherwise abuse the battery cartridge.

4. Do not leave the cartridge in locations where it will be exposed to a temperature greater than 140ºF

(60ºC) for an extended period.

5. The battery has a limited life. When the crimping capacity becomes about 1/2 that of the original

capacity, the battery should be replaced.

6. If the battery cartridge is stored without being charged, natural drainage will cause the power to be

reduced. The battery should be charged every 3 months if not in use.

PRECAUTION FOR THE BATTERY CARTRIDGE

PRECAUTION FOR THE CHARGER

1. The LED indicator lights up amber and remains lit when the unit starts charging a battery cartridge.

The indicator turns green when charging is completed.

2. This unit is for charging battery cartridges BP-80, BP-70E, BP-70EI and BP-70MH only. Do not use

the charger for any other devices.

3. Allow battery cartridges to cool before charging. Allow at least 15 minutes between charges when

charging several cartridges in succession.

4. Charge batteries at an ambient temperature of 50º-95ºF (10º-35º C). Charging time is approxi

mately 50-70 minutes for the BP-80, 50 minutes for the BP-70E and BP-70EI, and 70 minutes

for the BP-70MH.

5. Never short circuit the output terminals.

6. Do not expose the charger to water, oil or solvents.

7. Do not disassemble, attempt to modify, drop or otherwise abuse charger.

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BREAKDOWN

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REC-3510K PARTS LIST

11 M4 x 16 Screw 13S-08 10

12 Hous ing ( R ) 351-01 1

13 Control Unit 351-02 1

15 Binder HR -30 3

16 Hous ing ( L ) 351-03 1

17 Hanging R ing ROB-101 2

18 4 x 12 P arallel P in 351-04 2

19 Oil F eed Cap 351-05 1

20 Cartridge Cap ROB-103 1

21 S witch Knob 351-06 1

22 R eleas e Unit 351-07 1

23 M4 x 10 Screw 351-08 2

24 M4 Flat Was her 16-81 6

25 M2.3 x 25 Screw R OB -8 6 2

26 M2.3 Hex Nut P500-22 2

27 P ower Unit 351-09 1

28 M4 x 14 Screw ROB-128 4

29 R es ervoir Cap 410-55 1

30 Magnet R OB -2 5 1

31 Oil R es ervoir (36) 351-10 1

32 P -40 O-R ing 700S-27 1

33 SI-20 Ring 410-74 2

34 Filter S creen 410-73 2

35 S trainer 9H-43A 2

36 S trainer Bus hing (1) 351-11 1

37 Copper Gas k et (20) 100W-17 1

38 3/16" Ball 16-49 4

39 Spring (340) 51-27 1

40 S trainer Bus hing R OB -8 2 1

41 M5 x 5 Screw (F.P.) 510A-05 3

42 5/32" Ball 22-21 4

43 3 x 8 Dowel P in 610F-11 2

44 P S -8 P ent S eal 16-44 2

P -8 B ac k -Up R ing

(B.C.)

85-33 2

46 7/32" Ball 16-26 1

47 M3 Flat Was her 16-38 1

48 S pring (76) 16-39 1

49 9/32" Ball 16-40 3

50 M10 x 12 S crew (F.P.) 40-47 1

51 R eleas e P in 351-12 1

52 P -3 O-Ring 16-36 1

53 Valve Cartridge R510-18A 1

54 S -9 O-Ring 410-71 1

55 P -8 O-Ring (B) 700S-15 1

56 M5 x 5 Screw 300-73 1

57 Valve S crew (4) 351-13 1

58 Spring (595) 351-14 1

59 Reduction Valve 351-15 1

NO.

DESCRIPTION

CODE

QTY.

60 P-5 Back-Up Ring (B.C.) E3-126 1

61 P -5 O-R ing 5N-35 1

62 Spring (371) 51-17 1

63 S topper P in 351-16 1

64 B ody 351-17 1

65 S pring (66) 85-40 2

66 S pring (67) 85-39 2

67 Valve S crew (2) 351-18 1

68 Spring (340) 51-27 1

69 Valve S crew (3) 351-19 1

70 P -7 O-R ing 16-60 2

71 Valve S crew (1) R510A-09 1

72 S -5 O-R ing 351-20 1

73 Inner P ipe 351-21 1

74 P -41 O-R ing L100-23 1

P -41 B ac k -Up R ing

(B.C.)

16B-04 1

P -16 Bac k -Up R ing

(B.C.)

22-24 1

77 P -16 O-R ing 22-25 1

78 Ram 351K-01 1

79 M6 x 6 Screw (C.P.) 85-41 2

80 Spring (631) 351K-02 1

81 Guide Ring 351K-03 1

82 S ER -30 S craper R510-03 1

83 Head 351K-04 1

84 M6 x 10 Screw (C.P.) 46-06 1

271 P ump P is ton (2) P500-10 2

NO.

DESCRIPTION

CODE

QTY.

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TROUBLESHOOTING GUIDE

PROBLEM CAUSE SOLUTION

MOTOR RUNS, BUT THE

TOOL JAWS WILL NOT AD-

VANCE

Insufcient Hydraulic Oil Consult Factory for Repair Ser-

vice

Air Block in Hydraulic System Invert tool to allow air to rise to-

wards the top of the oil bladder

Defective Hydraulic Circuit Consult Factory for Repair Ser-

vice

MOTOR RUNS, TOOL JAWS

ADVANCE, BUT WILL NOT

BUILD PRESSURE

Insufcient Hydraulic Oil Consult Factory for Repair Ser-

vice

Defective Suction Valve or By-

pass Cartridge

Consult Factory for Repair Ser-

vice

MOTOR WILL NOT RUN AT

ALL

Defective Battery Charge or Replace Battery

Bad Contact or Loose Battery

Connections

Check all Connections and

Wires

Misaligned Switch

Check to Make Sure that Switch

is Properly Aligned with Trigger

Consult Factory for Repair Ser-

vice

TOOL JAWS WILL NOT RE-

LEASE

Tool Did Not Complete a Full

Cycle and Bypass

Press Trigger and allow Tool

to Bypass, Then Release Tool

Jaws

Connector is Jammed in Tool

Jaws

Press and Hold Release Trigger

While Prying Tool Jaws Apart

Release Trigger is Bent or Mis-

aligned

Consult Factory for Repair Ser-

vice

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