Huskie Tools S-240 Manual de usuario

OPERATION MANUALOPERATION MANUAL

S-240: S-Series Handheld Hydraulic Cutter

Read and understand all of the instructions and safety information

in this manual before operating or servicing this tool.

195 Internationale Blvd

Glendale Heights, IL 60139

Phone 800-860-6170

Fax 800-345-3767

www.spartacogroup.com

S-240

www.spartacogroup.com 800-860-6170

REGISTRATION/ TABLE OF CONTENTS

THANK YOU...

for purchasing a Huskie Tools product. Our

mission is to supply the finest steel cable

connecting and cutting tools and cable-related

products to the transmission and distribution

markets. Huskie Tools products represents the

state-of-the-art tools and are dependable & safe.

Trust, integrity, teamwork and mutual respect -

these words are something we take to heart here

at Huskie Tools.

Please take the time to read this manual carefully

to learn how to correctly operate and maintain

your tool.

Table of Contents

Registration/ Contents.......................... 2

Warranty................................................. 3

Safety...................................................... 4

Kit Includes........................................... 5

Specications......................................... 6

Operating Precautions........................ 7- 8

Operating Instructions............................9

Breakdown.............................................10

PartsList...................................................11

Troubleshooting.......................................12

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WARRANTY

Warranty

Series 7 Pro Line Battery Operated Products 5 Years

Series 7 Power Tools 3 Years

REC-Series Battery Operated Products 5 Years

ECO-Series Battery Operated Products 1 Year

Batteries

BP-185 3 Years

BP-80, BP-84 5 Years

BP-82 1 Year

Chargers

CH-185 3 Years

CH-90, CH-94 5 Years

The warranty does not cover any damages incurred from a Huskie tool including damages to

property, bodily injuries and lost wages resulting from such injuries. This warranty solely covers

the repair or replacement of tools supplied by Huskie. These remedies are exclusive, and the total

liability of

Huskie Tools, LLC whether based on contract, warranty, negligence, indemnification, strict liability

or otherwise, shall not exceed the purchase price of the tool. In no event, shall Huskie Tools, LLC

be liable for consequential, incidental or special damages.

HUSKIE TOOLS, LLC MAKES NO OTHER WARRANTIES OF ANY KIND, EXPRESSED OR IMPLIED,

AND ALL IMPLIED WARRANTIES INCLUDING ANY

WARRANTY OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE

DISCLAIMED.

Huskie reserves the right to determine all warranty claims. Huskie will not warranty tools containing

parts or batteries not originally supplied by Huskie. Failure due to misuse, improper maintenance,

misapplication, not following instructions or warnings, abuse or repairs attempted by anyone other

than Huskie Tools, LLC, or an authorized service center renders this warranty null and void.

REPAIR AND WARRANTY CLAIMS

All claims must be sent to Huskie for inspection and authorization. A Return Goods Authorization

(RGA) is required before shipping tools to Huskie. Secure the authorization by telephoning or

writing to Huskie’s main office with details of the claim. Non-warranty repairs are handled using

the same procedure. Repairs exceeding 50 percent of the cost of a new tool will be advised before

repairs are made.

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SAFETY

Safety Alert Symbol:

is safety alert symbol indicates a potential per-

sonal injury hazard; it is not used for messages

related to property damage only.

Wear eye protection:

when operating this tool.

Failure to wear eye protec-

tion could result in serious

eye injury from ying debris.

Electric Shock hazard:

Use proper personal protective equipment when

using this unit on or near energized electrical lines.

Pinch Point Hazard:

Compression Dies at high

force can cause severe per-

sonal injury. Keep all body

parts away from moving

parts of the tool while

operating.

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KIT INCLUDES

Huskie’s S-Series tools cut anything from guy wire* to anchor rod and most overhead and underground cables. The S-series

cutters are portable, lightweight, and made to last years under the toughest field conditions. The S-40B and S-85 feature a

two stage pumping piston for rapid advance.

The new S-240CC, S-32CC and SP-24CC hydraulic cutters were specially engineered to cut the toughest EHS guy wire,

ground and anchor rods. The SP-24CC is the remote head version, which requires an external 10,000 psi pump in order to

operate. The anvil style, center cut blades eliminate jamming problems common to shear style cutters, and the blades are

easily replaced in the field. The tools are made of high grade steel and have rubber handle grips. All tools are black zinc oxide

coated to help reduce corrosion. A flip-top latch opens the tool jaw to easily accept cables and wires. The head can be rotated

up to 180° to facilitate easy wire positioning and operator leverage.

Consult the chart below to pick the proper cutter for your needs. If there are any questions about capacities, or special

applications please contact Huskie Tools.

*NOTE: DO NOT CUT EHS GUY WIRE. FOR EHS GUY WIRE SPECIFY S-240CC, S-32CC OR THE REMOTE HEADS SP-24CC

OR SP-32CC1.

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SPECIFICATIONS

Specifications

Output 7.8 Ton

Weight 9 lbs.

Size 17” L

Jaw Opening .9”

S-240

Cutting Capabilities

Wire Rope 22mm, 7/8”

Soft Steel Bolts 22mm, 7/8”

Reba, Ground & Anchor

Rod

16mm, 5/8”

Cu & Al Wire 22mm, 7/8”

ACSR 22mm, 7/8”

Standard Guy Wire 16mm, 5/8”

Huskie’s S-Series tools cut anything from guy wire* to anchor rod and most overhead and underground cables. The S-series

cutters are portable, lightweight, and made to last years under the toughest field conditions. The S-40B and S-85 feature a

two stage pumping piston for rapid advance.

The new S-240CC, S-32CC and SP-24CC hydraulic cutters were specially engineered to cut the toughest EHS guy wire,

ground and anchor rods. The SP-24CC is the remote head version, which requires an external 10,000 psi pump in order to

operate. The anvil style, center cut blades eliminate jamming problems common to shear style cutters, and the blades are

easily replaced in the field. The tools are made of high grade steel and have rubber handle grips. All tools are black zinc oxide

coated to help reduce corrosion. A flip-top latch opens the tool jaw to easily accept cables and wires. The head can be rotated

up to 180° to facilitate easy wire positioning and operator leverage.

Consult the chart below to pick the proper cutter for your needs. If there are any questions about capacities, or special

applications please contact Huskie Tools.

*NOTE: DO NOT CUT EHS GUY WIRE. FOR EHS GUY WIRE SPECIFY S-240CC, S-32CC OR THE REMOTE HEADS SP-24CC

OR SP-32CC1.

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OPERATING PRECAUTIONS

The following steps are guidelines for safe operation of the Huskie cutters. Please take the time to

review them as these are helpful hints that have been accumulated over the years.

1. Stay within the maximum cutting limits of each tool as listed.

2. Try to keep the cutter head clean. When cleaning, use a spray lubricant to avoid a build up of dirt

and sand which will damage the cutter head.

3. Stop pumping when the blade reaches the extreme end of its advance. If the material being cut

(usually wire rope or soft cables) seems to be cut but does not break free of the tool, this indicates

that the blade is jammed on a small piece of cable. Refer to “troubleshooting” on page three to free

the blade.

4. All Huskie tools require proper care. Occasional cleaning and degreasing in solvent, and

sharpening blade and cutter head, will keep these tools operating without problems.

5. The most common problem encountered is blade breakage. Ninety-nine percent of all breakage

occurs because the cutter head is not securely latched before cutting. If the latch is not secured, the

blade will push open the cutter head and damage both the body head and blade. This causes the

outside ear of the blade to break on an angle. In some cases the whole cutter head may crack in half.

Cutting material that is not specified may also cause blade damage. In time these blades will fatigue

and crack and must then be replaced.

6. There may be a residue of oil present on new tools when they are removed from the original

shipping container. This is to protect the tool from corrosion during shipment and storage, and

should not be considered defective. The tool can be cleaned with a spray degreaser or soapy water.

7. If tool is jammed, avoid beating directly on the tool with a hammer, especially avoid flattening the

piston cylinder. Use a hammer in conjunction with a block of wood or soft material to free the blade.

8. All tools can be reconditioned and overhauled. Call factory and obtain an RGA # for returning

tools.

9. If the cutters are used under water, wash them down and lubricate after each use. This whole

operation takes less than five minutes. It may be helpful to paint new tools with a light color,

corrosion resistant paint.

10. Always return tools to their carrying bag to protect them from sand and dirt. Extra bags can be

purchased.

11. Always carry a spare blade, preferably attached to the carrying bag.

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OPERATING PRECAUTIONS

12. Use clear hydraulic fluid MV-32 available from your dealer or HTI.

13. When cutting, keep area clear of spectators as hardened metals may fly apart when severed.

14. Always cut the material at a 90 degree angle to the blade. Any other angle may cause the blade

and head shear to fracture. See illustration below.

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OPERATING INSTRUCTIONS

1. Before cutting, make sure the material being cut is within the proper cutting capacity of the tool

being used.

2. Open cutter head by lifting latch or removing lock pin, depending on the model being used.

3. Insert material between cutter head and blade and secure latch. It is important that you check the

latch for proper engagement before continuing with the cut. Failure to secure the latch can result in

severe tool damage and personal injury.

4. Align the material at a 90 degree angle to the blade. This will ensure a proper cut with minimal

distortion. If the material is cut at any other angle, severe blade damage may occur. Refer to diagram

on page two for proper alignment.

5. Proceed by pumping handle to advance blade. Once blade has made contact with the material,

check alignment once again for proper angle. Continue to pump handle and cut material.

6. Once the cut is made, the release lever on the side of the tool body can be depressed to retract

the blade. On the model S-85 cutter, the pump handle must be rotated 90 degrees clockwise and

then closed to depress release pin located under the handle.

7. These cutters do not have a by-pass cartridge like our compression tools, so they should be

released once the cut is made and not continued to be advanced. If the tool is advanced under

pressure with no load, it is difficult to release the blade. Refer to the troubleshooting on page three if

this condition occurs.

8. Always wear eye protection and any other specified safety equipment when cutting. Be sure

surrounding area is clear, as hardened metals may fly apart when severed.

9. For EHS guy wire or bridge strand, use models S-24CC or S-32CC only! The use of any other

S-series cutter will result in severe blade damage and may cause personal injury.

10. Model S-85 cutter is designed for use on non-ferrous metals only! Do not cut steel or severe tool

damage and personal injury may occur.

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BREAKDOWN

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