Hughes PES 5000 Manual de usuario

CSB 229

HUGHES NETWORK SYSTEMS

* * * PES CUSTOMER SERVICE BULLETIN * * *

SUBJECT: PES 5000 Version 3 CSB NUMBER: 229

CSB ISSUE DATE: 05/11/2000

SUBMITTED BY: N. Tender/C. Harris/M. Furtaw APPROVED BY: Bayne Just

CHANGE TO BE IMPLEMENTED BY:

AUTHORIZED HUGHES REPRESENTATIVE xCUSTOMER p

DOCUMENTATION AFFECTED: none

CATEGORY:

HARDWARE xFIRMWARE pSOFTWARE pOTHER p

EFFECTIVE DATE: 5/11/2000

IMPLEMENT: xIMMEDIATELY

pNEXT SERVICE CALL

pOTHER

COMMENTS:

REMOVED MATERIAL DISPOSITION

SHIP TO N/A

ATTENTION N/A

COMMENTS N/A

CSB 229

BACKGROUND

HNS has introduced a new PES indoor unit, the PES 5000 version 3, as pictured in figure 1. The PES 5000 version 3 is

functionally similar to prior PES 5000 products (with the minor restrictions that certain PLCs are not applicable to PES

5000 version 3, and certain software must be installed at the hub). This customer service bulletin provides installation and

service information for PES 5000 version 3. Note the following topics:

•Improved Installation Strategy, page 2

•MATERIAL REQUIRED, page 3

•“F” to “N” adapters, page 4

•ACTION REQUIRED, page 5

•IFL Cable Installation, page 5

•Port Level Conversion (PLC) installation, page 5

•PES 5000 version 3 & Hub software, page 9

•ROM version identification, page 10

•Using Diagnose Mode, page 12

•Installation: Enter Card Type as 41, page 13

•Installation includes Inroute 32 to F7FF, page 14

•Placing PES 5000 version 3 in AUTO COM mode, page 15

•PES 5000 version 3 Replaceable Parts, page 15

•Multicolor STATUS LED, page 16

•Acronyms & Abbreviations, page 16

99W0383FSB.fh8

14.75"

12"

Figure 1. PES 5000 version 3, also sometimes called “Okemo”

Improved Installation Strategy

HNS has received significant field feedback that installation cost and complexity should be reduced. The new PES 5000

version 3 has incorporated a variety of new features to help in accomplishing this long-term objective. As an example, the

new user interface includes a LCD with a five-button keypad used to aid commissioning and speed installation

procedures.

Other new installation improvements relate to the IFL cable and cable termination. The new PES 5000 version 3 uses an

“F”connector for its IFL interface rather the “N”connector used in previous PES 5000 versions. Over a phased

implementation period, the IFL type I and type III cables will utilize “F”connector kits and ultimately, the type I IFL

cable will be replaced with a less expensive, more easily terminated RG-6 cable.

CSB 229

MATERIAL REQUIRED

The PES 5000 version 3 indoor unit is provided in the configuration listed in table 1. Other configurations may be added

in the future. Table 1 PES 5000 Version 3

Part Number Description Input Line Voltage

1027491-0001 Two EIA-232 ports (expandable to four), built-in

ethernet 10-baseT LAN port, designed to operate in

conjunction with Ku-band saturated ODU

100-240 Vac, 3A,

50-60 Hz

As shown in figure 2 the PES 5000 version 3 indoor unit has an “F”Type IFL connector. In earlier versions this was an

“N”Type connector. There is presently a transition plan in place to migrate from “N”Type connectors on the IDU’s,

ODU’s and IFL Cables to “F”Type connectors. This migration will happen in three phases.

99W0424.FH8

PORT 3

VOICE

PORT 4

PORT 2

PORT 1

LAN

MAINTENANCE

TVRO

OUT

IFL

Thi device complie with Part 15 of

the FCC rule . Operation i ubject to

the following two condition : (1) Thi

device may not cau e harmful

interference, and (2) Thi device mu t

accept any interference received,

including interference that may cau e

unde ired operation.

INPUT

100-240v-, 3A, 50-60Hz

74NM

A/ V Equipment

1027491-0001 PES 5000 VERSION 3 INDOOR UNIT

Connect to

AC Power

100-240 VAC

50-60 Hz

F CONNECTOR FOR L-BAND OUTPUT

- SATELLITE VIDEO AND/OR

- DIRECPC ENTERPRISE EDITION

INTRANET/INTERNET.

BUILT-IN EIA-232 PORTS

OPTIONAL EXPANSION PORTS

RJ-45 FOR BUILT-IN ETHERNET,

10-BASE-T.

LAN STATUS INDICATORS

Connect to PES

Outdoor Unit (ODU)

F CONNECTOR

F-to-N ADAPTER

RIGHT ANGLE

N ADAPTER

IFL CABLE WITH

N PLUG

Figure 2. PES 5000 Version 3 has an F-type IFL Connector

CSB 229

“F”to “N”Adapters

The “N”to “F”transition involves adapting the PES 5000 version 3 “F”Type connector on the back panel of the unit to

the existing “N”Type IFL cable connector kits for Type I and Type III cable. The PES 5000 version 3 includes the

proper adapters to convert its IFL “F”connector to an “N”(figure 4). No new installation materials are required. Table 2

gives the run lengths for these existing cable types. Figure 3 shows the phase 1 connections and cables.

Table 2. Standard Run Existing IFL Cable Description for PES 5000

PES Product IFL Cable Run

Length (feet) HNS Part

Number for

Cable Type

Cable

Outside

Diameter

(inches)

Minimum

Bend

Radius

(inches)

Cable Type

Ku-band PES 5000 25 to 142 1010807-0001 .202 4 Type I -Plenum

Ku-band PES 5000 75 to 479 1010809-0001 .362 6 Type III -Plenum

Ku-band PES 5000 30 to 142 1010810-0001 .220 4 Type I -Nonplenum

Ku-band PES 5000 105 to 679 1010812-0001 .412 6 Type III -Nonplenum

Figure 3. IFL Cable Connection Phase 1 for PES 5000 Version 3

00W0064.fh8

Male F to Female N Adapter

9003769-0035

Right Angle N Adapter

9006299-0001

NOTE: The appearance of your

Right Angle N Adapter could

differ omewhat.

Figure 4 Adapters Included with PES 5000 Version 3

"N" Connector

ODU

IDU

PES 5000

(Okemo)

1027491-****

Right Angle "N" to

"N" Adapter

Note: Included with

PES 5000 IDU

Existing IFL Cable

Type 1 Non-Plenum 1010810-0001

Type 1 Plenum 1010807-0001

Type 3 Non-plenum 1010812-0001

Type 3 Plenum 1010809-0001

Existing "N" Connector Kits

Type 1 - Plenum and Non-Plenum 9006284-0003

Type 3 Plenum - 9006284-0001

Type 3 Non-Plenum - 9006284-0002

Straight "F" to "N" Adapter

Note: Included with PES

5000 IDU

CSB 229

ACTION REQUIRED

Install the PES 5000 version 3 indoor unit where so indicated by installation work order consistent with the following

information. Make the IFL connections according to the installation described in this CSB

IFL cable installation

As shown in figure 2, the PES 5000 version 3 indoor unit has an F-type connector for the IFL cable. The present PES

5000 Outdoor Units have an N-type connector. Use the adapter(s) included in the indoor unit packaging box to connect

the indoor unit to the IFL cable.

Port Level Conversion Module (PLC) Installation

A PLC is an optional daughter card that provides a specific interface function for ports 3 and 4 or provides the voice

function for voice port. As listed in table 8, the EIA-232 PLC part number 3000066-0002is approved and is directly

applicable for PES 5000 version 3 at this time.

Note: Do not install PLC part number 3000066-0001 in PES 5000 version 3. It does not have proper ESD protection

in PES 5000 version 3, but does have ESD protection provided by the host circuit card in PES 5000 versions 2 and earlier.

Table 3. PLC Types and PES 5000 Version

PLC Type, Function HNS Part

Number

Applicable for

PES 5000

Versions 1, 1A and 2

Applicable for

PES 5000

Version 3

EIA-232, provides two EIA-232 ports 3000066-0002 Yes Yes

EIA-232, provides two EIA-232 ports 3000066-0001 Yes No

RS-422/485, provides two RS-422/485

ports 1012327-0001 Yes Yes

V.35 PLC, provides two V.35 ports 1013130-0001 Yes Yes

Modem Backup, “Fail Safe PLC”

Provides one RS-232 port A and one

metallically connected backup port B for

use during space link failure.

3000206-0001 Yes No

Voice Port Kit for PES 5000 versions 1,

1A and 2 3002693-0001 Yes No

Voice Port Kit –VDC2 Multi-Chassis

(This kit is not available currently.) 3002930-0001 Yes Yes, TBD

Perform the steps listed below to install a data PLC inside PES 5000 version 3.

STEP 1. Remove power from the PES 5000 version 3 indoor unit by unplugging the power cord.

STEP 2. Observe Electro-Static Discharge (ESD) precautions. Ground yourself, the PES 5000 version 3 chassis, your

tools and the bag containing the PLC.

STEP 3. Remove the cover/front panel assembly, as shown in figure 5 & 6 on page 6 & 7.

A) Remove the screw from the indentation in the bottom of the unit.

B) Place the unit on a flat sturdy surface. Apply some downward pressure on the top of the unit near the

sides about mid-way between the front and the rear in order to disengage the retaining flanges.

C) While applying downward pressure, carefully and slowly slide cover/front panel assembly

approximately two inches toward the front of the unit. CAUTION: Do not pull too hard on the chassis

CSB 229

top or it might abruptly slide toward the front and yank the ribbon cable, which connects the

motherboard to the front panel circuit board.

D) Tilt the cover/front panel assembly so the rear lifts away from the mother board/power supply chassis.

At this point, you may choose to prop the cover/front panel assembly up to provide access. Or you may

choose to disconnect the ribbon cable and completely remove the cover/front panel assembly.

99W0430.fh8

HERE HERE

A) Remove crew from bottom

B) Apply downward pre ure

C) Slide cover/front panel

a embly forward approximately

two inche .

BOTTOM VIEW

B) Apply downward pre ure

Figure 5. Removing Cover/Front Panel Assembly

CSB 229

C) Slide cover/front panel

forward.

D) Tilt cover/front panel up.

99W0432.FH8

Figure 6. Slide Cover/Front Panel Assembly Forward and Tilt Up

CSB 229

STEP 4. If you are installing a data port PLC, orient the PLC so the cut corner is closest to the standoff post as shown in

figure 7. Gently position the PLC above the motherboard. Carefully check that the circuit card pins are

properly aligned with the sockets on the PLC. Then seat the PLC in position. Push the PLC down until the

plastic on pins stops it. When properly positioned, the bottom of the PLC is approximately one inch above the

motherboard.

HUGHES OKEMO MOTHER BOARD

99w0427.fh8

PLC

CUT

CORNER

STANDOFF

POST

RIBBON

CABLE to

FRONT

PANEL

RED (or non-gray) STRIPE

Figure 7. Data Port PLC Orientation in PES 5000 Version 3

STEP 5. Replace the PES 5000 version 3 chassis cover/front panel assembly. Apply power to the PES 5000

version 3 and verify operation of the PLC.

CSB 229

PES 5000 version 3 & Hub software

In order for the PES 5000 version 3 to operate at the remote, the Hub must have the proper software installed.

If the Hub is a release 7.D hub, it must have cluster-release 713.0277 or greater within the 7.D NNN.NNNN series. Hub

software prior to 7.D 713.0277 will not operate PES 5000 version 3 remotes. Check that the Hub has this cluster-release

before attempting to install a PES 5000 version 3 indoor unit at a remote site.

Note: At the time of this writing there may be release 8.0 Hub software in the field that will not operate PES 5000 version

3 remotes. Eventually, all release 8.0 software will support the PES 5000 version 3 remotes. The cluster-release number

for Hub software that will operate with PES 5000 version 3 is 800.0030 or greater within the 8.0.NNN.NNNN series.

If the Hub has the proper software (PES 5000 version 3 - RAM boot & user code) and all other conditions are correct,

your PES indoor unit should show the normal indications of figure 8. The normal indications are: POWER LED –has a

steady green glow showing the unit has power; STATUS LED –- has a steady green glow showing that the unit is

receiving a signal from the Hub, that transmit is enabled and that user traffic is enabled; the PC: indication is

BLANK/BLANK followed by a blinking dot; the IF: indication is BLANK/BLANK followed by a blinking dot; the

received signal strength relative to noise is maximized by refined antenna aiming and is greater than 5 dB (should be 9 dB

or greater in most cases with good weather).

The indications of improper Hub software are:

A) If the proper RAM boot code is absent, the remote will come up and the IF display will show codes 8/E. and

8/F. The remote will then reset and repeat this process until correct RAM boot code is installed.

B) If the Hub has the proper RAM boot code but does not have the PES 5000 version 3 compatible user code,

then the IF display will show 7/2., 7/4., and 7/1.. It will then reset. The Hub will show 36-1E reset reason.

99W0385.fh8

POWER

- STEADY GREEN GLOW

- NORMAL OPERATION -

UNIT HAS POWER

STATUS

- STEADY GREEN GLOW -

-NORMAL OPERATION-

USER TRAFFIC ENABLED

BLANK SPACES & BLINKING DOT - INDICATE

NORMAL OPERATION

BLANK SPACES & BLINKING DOT

- INDICATE NORMAL OPERATION

RECEIVED SIGNAL STRENGTH

THESE PUSHBUTTONS ARE

USED BY SERVICE TECHNICIANS

ONLY.

PC: / .

IF: / . 6.1 dB

SELECT

POWER

STATUS

Figure 8. PES 5000 Version 3 - Normal Indications

CSB 229

ROM Version Identification

As shown in figure 9, the ROM is located at U534. The part number is 1028608-0001. On the chip this is marked as

1028 on one line, 608 on the next line and the rev. level, E, on the third line and checksum 980A on the fourth line. The –

0001 portion of the part number is not marked on the chip.

Table 4 lists the REM MEM codes for the PES 5000 version 3 ROM chip. As described in CSB 226, the Hub operator

may use the System Operator Console (SOC or VOC) and the listed REM MEM codes to determine the rev level of a

ROM at a distant site.

After improved ROMs are developed, you may be called upon to replace a ROM chip in PES 5000 version 3. If so,

perform the following steps:

STEP 1. Select a location to perform the replacement. If you have access to the PES 5000 version 3 before visiting the

customer site, it is generally recommended to replace the ROM at your facility (Field Service office or

installation subcontractor shop) rather than at the customer site, which can be quite cramped without adequate

work area.

STEP 2. Set up an anti-static mat on a firm level surface. Be sure to ground wrist strap to a known good source of

ground. NOTE: FAILURE TO USE PROPER ANTI-STATIC MEASURES, COULD SEVERELY

DAMAGE ROMs AS WELL AS CIRCUIT CARDS. Remove power from the unit. Remove the chassis

cover/front panel as described in steps 1 thru 3 on page 5 and as shown in figure 5 and 6.

STEP 3. Note the location of the ROM as shown in figure 9: For the plastic leadless chip carrier (PLCC) integrated

circuit, use an appropriate extraction tool (such as Methode stock number CT2012, which HNS supplies as

HNS P/N 9004284-0134 or McKenzie part number TOL PLCC-XT-2) to remove the ROM to be replaced.

Failure to use an appropriate extraction tool could damage the socket. Spread the tool to fit the socket slots.

Insert the tongs in the socket slots. Squeeze the tool to lift PLCC IC. Do not try to pull out PLCC. Let the

tool action lift the PLCC IC

STEP 4. Carefully install the replacement ROM in the socket observing the correct orientation of the cut corner and the

beveled edge of the IC.

STEP 5. Discard the ROM that you have removed. It cannot be reprogrammed. It is a one-time Electrically

Programmable Read Only Memory.

STEP 6. Replace the cover/front panel. Reattach cables. Restore power. Return to the standard installation

procedures. Verify proper operation of the unit.

Table 4 PES 5000 Version 3 REM MEM Codes

ROM

Part Number(s) First

Byte Second

Byte Comment

Okemo motherboard

Segment Addr: FFFF

Offset Addr: 000A

1028608-0001E 7C 1A Initial Release

(Ku-band only, front panel switches not functional)

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