Honeywell Powerpile TS86A Manual de usuario

X-XX UL

INSTALLATION INSTRUCTIONS

CAUTION

Never use any source of power other than a self-

powered millivoltage pilot generator system.

NOTE: The TS86 was carefully adjusted at the factory.

Handle the thermostat carefully

; rough handling

may decrease its accuracy.

Location

Select a location about 5 ft (1.5m) above the floor in an

area with good air circulation at average temperature.

Do not mount the thermostat where it can be affected by:

— drafts, or dead spots behind doors and in corners.

— hot or cold air from ducts.

— radiant heat from the sun or appliances.

— concealed pipes and chimneys.

— unheated (uncooled) areas behind the thermostat.

Mounting Wallplate on Wall

IMPORTANT

Use plumb line or spirit level to accurately level

wallplate (Fig. 1). Inaccurate wallplate leveling

causes the temperature control to deviate from

the setpoint.

Use 127293 Cover Ring and wallplate to mount on outlet

box as in Fig. 3. For wall mounting, use of 127293 Cover

Ring is optional (Fig. 2).

1. Place cover ring on the wall at the desired location

with the cable entrance holes to the left.

2. Bring the thermostat cable through the bottom

entrance hole of the cover ring and through the

wallplate entrance hole.

3. Fasten the cover ring and wallplate to the wall with

the mounting screws as shown in Fig. 2.

4. Tighten screws after the wallplate is leveled. See

Fig. 1 for leveling instructions.

TS86A

Powerpile

Thermostat

APPLICATION

The TS86A is a mercury switch thermostat that controls

Powerpile® millivolt gas systems. The millivolt system

operates independently of the electrical line service of the

home. Do not attach this thermostat to any source of

power other than a millivolt pilot generator.

The wallplate adapts the TS86A to 250, 500, or

750 millivolt systems.

The positive OFF switch on the TS86A breaks the

electrical circuit to prevent system operation.

RECYCLING NOTICE

This control contains mercury in sealed tube.

not

place control in the trash at the end of its

useful life.

If this control is replacing a control that contains

mercury in a sealed tube, do

not

place your old

control in the trash.

Contact your local waste management authority

for instructions regarding recycling and the proper

disposal of this control or of an old control

containing mercury in a sealed tube.

INSTALLATION

When Installing this Thermostat…

1. Read these instructions carefully. Failure to follow

them could damage the thermostat or cause a

hazardous condition.

2. Check the ratings given in the instructions and on

the thermostat to make sure it is suitable for your

application.

3. Installer must be a trained, experienced service

technician.

4. After installation is complete, check out thermostat

operation as provided in these instructions.

®U.S. Registered Trademark

69-0153-3

69-0153—3 2

TS86A POWERPILE

THERMOSTAT

Mounting Wallplate on Outlet Box

Use cover ring, TS86A Wallplate Assembly and screws as

shown in Fig. 3.

1. Place the cover ring on the outlet box with the cable

entrance holes toward the bottom.

2. Pull the thermostat cable through the bottom hole.

3. Align the diamonds vertically on the cover ring and

secure with the screws provided.

NOTE: ThesidereadingMadeinU.S.A.mustbe

against the wall.

4. Position the wallplate assembly and pull the

thermostat cable through the cable entrance hole.

5. Mount wallplate with the screws provided. Tighten

screws after the wallplate is leveled. See Fig. 1 for

leveling instructions.

SPIRIT

LEVEL

DIAMOND

GUIDES (2)

LEVELING

POSTS (2)

MOUNTING

SLOTS

M3831

VERTICAL

PLUMB LINE

OPENING FOR

THERMOSTAT

WIRING

CONNECT WIRING TO R AND W TERMINALS FOR

750 mV SYSTEMS. CONNECT TO R AND Y FOR

250 OR 500 mV SYSTEMS.

WALL

USE WALLPLATE FOR HEAT APPLICATIONS.

127293 COVER

RING (OPTIONAL)

THERMOSTAT CABLE

ENTRANCE HOLE

NO. 4 X 1 INCH SHEET

METAL SCREWS (2)

WALLPLATE

M3829A

MOLDED

LEVELING

POST

Fig. 2. Mounting wallplate to wall.

Fig. 3. Mounting wallplate to outlet box.

OUTLET BOX

127293

COVER RING

CAPTIVE

SCREWS (3)

THERMOSTAT CABLE

ENTRANCE HOLE

TS86A

(COVER RING

REMOVED)

IF OUTLET BOX IS HORIZONTAL, MOUNT COVER RING IN POSITION

SHOWN, BUT FASTEN WITH SCREWS THROUGH "A".

M3826

Wiring

IMPORTANT

1. Never use any source of power other than a self-

powered millivoltage pilot generator system.

Refer to Fig. 4. Connect a 750 millivolt system to

R and W terminals at wallplate. Connect a 250

or 500 millivolt system to R and Y terminals

at wallplate.

2. This thermostat has a fixed anticipation heater

properly sized for use with self-generating

Powerpile systems. It should not be changed.

3. Use the T87, not the TS86, in systems where the

millivoltage gas valve is controlled through a

switching relay.

All wiring must comply with local codes and ordinances for

wire size and voltage. See Fig. 4 for typical millivolt

hookup.

Fig. 1. Leveling wallplate with spirit level or plumb line.

69-0153—3

TS86A POWERPILE

THERMOSTAT

CHECKOUT

CAUTION

When checking out this thermostat, NEVER (even

temporarily) apply a jumper across the valve coil

terminals.

To check thermostat operation, first make certain the pilot

burner is lit.

Raise the temperature setting slowly until the main burner

lights. The burner should go out when the dial is turned

back a degree or two below room temperature. Make sure

all equipment functions properly in response to the

thermostat.

NOTE: For models with positive OFF on the dial, the

control circuit is open when the dial is turned to

the OFF position.

CALIBRATION

The TS86 is accurately calibrated at the factory under

controlled conditions and no recalibration should be

necessary. If it appears that the thermostat is out of

calibration, make sure that it is level, and is not subjected

to radiant heat from the sun, radiators, fireplace, or

appliances such as television sets.

Remove thermostat cover ring so you can observe

mercury switch action. After a five or ten minute OFF

period (with thermostat setting below room temperature),

slowly raise the setting until the switch just makes contact.

If thermometer pointer and setting indicator read the same

the instant you see the switch make, no recalibration is

necessary.

If recalibration is necessary, proceed as follows:

1. Turn the setting dial a few degrees above room

temperature and remove the cover.

2. Slip part no. 104994, the Calibration Wrench, onto

the hex nut, see Fig. 5, under the bimetal coil.

Holding the dial firmly, turn the hex nut

clockwise until the mercury breaks contact.

M3834

.15

.12

1.0

CALIBRATION NUT

Fig. 5. Recalibration procedure.

TS86A POWERPILE

THERMOSTAT

HIGH LIMIT

CONTROL

CIRCLED WIRING MUST BE APPROVED SAFETY-CIRCUIT WIRING.

USE R AND W TERMINALS FOR A 750 mV SYSTEM; USE R AND Y

TERMINALS FOR A 250 OR 500 mV SYSTEM.

M3832

POWERPILE

PILOT

GENERATOR

POWERPILE

GAS VALVE

Fig. 4. Typical Powerpile millivolt system hookup.

Mounting Thermostat

Place thumb and fingers of one hand on thermostat base

and thumb and fingers of other hand on thermostat cover

ring. Lift off the ring.

NOTE: Carefully remove the protective packing that

holds the mercury switch and bimetal assembly

secure during shipment.

Mount the thermostat by placing it on the wallplate and

tightening the three captive mounting screws. These

captive screws complete the electrical connections to the

wallplate. Replace the cover.

Temperature Selection

To select the temperature control point, turn the transpar-

ent dial until the desired point on the setting scale (top) is

aligned with the pointer.

1. Do not exceed the maximum lengths listed in

Table 1 when wiring between the TS86A and a

Powerpile gas valve. When wiring the TS86A in a

250 or 500 millivolt system, use No. 14 wire and

keep the run as short as possible.

Table 1. Wire Lengths.

2. Make connections to the wallplate terminals. For

750 millivolt systems, connect terminals R and W;

for 250 or 500 millivolt systems, connect R and Y.

3. After wiring the wallplate, push excess wire back

into the wall.

4. Plug the hole in the wall to prevent drafts from

affecting thermostat operation.

Maximum Length

2-Wire Cable

Maximum Length

Single -Wire

Cable

Wire Size ft m ft m

No. 18 30 9.1 60 18.3

No. 16 50 15.2 100 30.5

No. 14 80 24.4 160 48.8

69-0153—34

TS86A POWERPILE

THERMOSTAT

Honeywell Limited-Honeywell Limitée

35 Dynamic Drive

Scarborough, Ontario

M1V 4Z9

69-0153—3 J.H. Rev. 9-95

Automation and Control Solutions

Honeywell Inc.

1985 Douglas Drive North

Golden Valley, MN 55422

3. Turn the dial to a low setting so that the thermostat

loses the heat it has gained from your hands. Wait

at least five minutes.

4. Slowly turn the dial until the pointers read the same.

5. Firmly hold the dial from turning and carefully turn

the hex nut counterclockwise until the mercury

just slips to the heating contact end of tube but

no farther.

6. Recheck calibration, select the desired temperature,

and replace the cover.

After the installation is complete, the homeowner can paint

the TS86 cover to match the room decor. Remove

thermostat cover ring to paint. Be careful not to damage or

splash paint on working parts.

www.honeywell.com/yourhome

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