Honeywell Manning GM-1 Manual

07/09

Release D Draft

Honeywell Confidential & Proprietary

This work contains valuable, confidential, and proprietary information. Disclosure, use

or reproduction outside of Honeywell Inc. is prohibited except as authorized in writing.

This unpublished work is protected by the laws of the United States and other countries.

Instruction and Installation Manual

Manning GM-1

Gas Monitoring Alarm System

Notices and Trademarks

Release D July 2009

While this information is presented in good faith and believed to be accurate, Honeywell disclaims the implied

warranties of merchantability and fitness for a particular purpose and makes no express warranties except as may

be stated in its written agreement with and for its customers.

In no event is Honeywell liable to anyone for any indirect, special or consequential damages. The information and

specifications in this document are subject to change without notice.

Manning is a registered trademark of Honeywell International Inc.

Other brand or product names are trademarks of their respective owners.

Honeywell Analytics

405 Barclay Blvd.

Lincolnshire, IL 60069

USA

1-800-538-0363

About This Document

World Wide Web

The following Honeywell web sites may be of interest.

Honeywell Organization WWW Address (URL)

Corporate www.honeywell.com

Honeywell Analytics www.honeywellanalytics.com

Manning Gas Detection www.manningsystems.com

Telephone

Organization Phone Number

United States Honeywell Analytics Inc. 1-800-538-0363

1-913-712-5576

1-913-712-5580 Fax

Canada Honeywell Analytics Inc. 1-888-749-8878

Europe Honeywell PACE +44 (0)1202 676161

Asia Pacific Honeywell Asia Pacific Inc. +82 (0)2 2025 0307

Middle East Honeywell Analytics Inc. +971 4 3458 338

Sales Information

Symbol Definitions

The following table lists those symbols used in this document to denote certain conditions.

Symbol Definition

ATTENTION: Identifies information that requires special consideration.

CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result

in minor or moderate injury. It may also be used to alert against unsafe practices.

CAUTION symbol on the equipment refers the user to the product manual for

additional information. The symbol appears next to required information in the manual.

WARNING: Indicates a potentially hazardous situation, which, if not avoided, could

result in serious injury or death. WARNING symbol on the equipment refers the user to

the product manual for additional information. The symbol appears next to required

information in the manual.

CAUTION indicates a situation which, if not avoided, may result in equipment or work (data) on

the system being damaged or lost, or may result in the inability to properly operate

the process.

Contents Serial number:

Section Title Page

1 System Description 5

2 Installation 7

3 Operation 10

4 Limited Warranty 13

Introduction

This manual has been prepared to help in the use and installation of the Manning GM-1 Gas Monitoring Alarm

System. This manual will convey the operating details of the alarm system, ensure proper installation, and

demonstrate start-up and routine maintenance procedures.

ATTENTION: This manual must be carefully followed by all individuals who have or will have the

responsibility for using or servicing the Manning GM-1 alarm system. Warranties made by Honeywell

Analytics with respect to this equipment will be voided if the equipment is not used and serviced in accordance

with the instructions in this manual. If in doubt about a procedure, please contact Honeywell Analytics before

proceeding.

1System Description

The Manning GM-1 is designed to accept a single

4/20 mA current input signal, plus provide a regulated

24 VDC supply to operate all sensors manufactured by

Honeywell Analytics.

The Manning GM-1 is housed in a rugged 14 gauge

gasketed steel enclosure. Behind the clear plexiglass

window is a 20-segment vertical LED bargraph display

which gives a visual indication of the gas

concentration.

The unit has warning and alarm level indications on the

front panel, and warning and alarm relays allowing the

user to incorporate functions such as ventilation

control, remote horns, security system monitoring, and

automatic shutdown.

Designed to be highly reliable when properly installed,

all relays are energized during normal operation, and a

sensor fault monitoring circuit will indicate a fault and

trip a dedicated fault relay if the signal falls below

1.4 mA.

The unit has an audible horn which will sound if an

alarm or fault condition is detected. The silence switch

will silence the horn until the next event. If an alarm

condition initiates the horn, the horn will clear

automatically when the alarm relay clears.

The unit has a power-up delay feature that places all

outputs in normal conditions for one minute to allow for

sensor stabilization.

The Manning GM-1 will support all of Manning

sensors, including oxygen, which requires a down-

scale alarm.

All components that are in contact with voltages above

40 volts are UL listed, including the enclosure.

Note: The Manning GM-1 is for use in

non-classified areas only.

1System Description continued

System Specifications

Electrical Power: 120 VAC, 50/60 Hz at 0.35 amp

(230 VAC 50/60 Hz is available as an option)

Signal input: 4/20 mA

DC Power available for sensors: Heavy-duty

internal 24 VDC, 1 amp maximum regulated supply

Display: 20-segment LED bargraph

Light Outputs and Relays:

Alarm Light and Relay

• Setpoint field adjustable

• Alarm Light and Relay independently latchable

by board mounted DIP switch

• 10 second on delay, 2 second off delay

Warning Light and Relay

• Setpoint field adjustable

• Warning Light and Relay are NOT latchable

• 10 second on delay, 2 second off delay

Fault Light and Relay

• Setpoint NOT adjustable — all mA signals below

1.4 mA will initiate fault output

• Fault Light and Relay always latch

• 10 second on delay

Note: All relays are normally energized

and monitored by individual LEDs for

ease of troubleshooting

Relay Ratings: 3 amps at 24 VDC or 120 VAC

Form C providing NO (normally open) or NC

(normally closed) option

Enclosure: 14 gauge steel, gasketed, 10" high x 8"

wide x 4" deep, NEMA 1 rated enclosure with

plexiglass window

Weight: 11 lbs.

Operating Ambient Temperature range: 0oF to

+120oF

Operating Humidity: 5-95% Relative Humidity, non-

condensing

Options: Down-scale Alarm for oxygen

Push-button Controls:

Silence — Silences internal horn

Reset — Clears signal, latched functions, and

relays. If warning, alarm, or fault condition

exists, indications will return after a short time

delay.

Note: The Manning GM-1 is for use only in

non-classified areas.

2Installation

Locating the Manning GM-1

Figure 1: Mounting dimensions for the Manning GM-1

Gas Monitoring Alarm System

When unpacking the unit, inspect all boxes and

contents for shipping damage. If any screws or

other metal parts are missing, these must be found

to ensure that the printed circuit boards will not be

damaged when power is applied.

10 3/4"

5/16"

The control unit is designed to be mounted on a

solid (non-vibrating) wall through four holes in the

two mounting flanges. While the physical location

must be determined in part by local conditions, it is

important to consider the following:

CAUTION

• Protect the Manning GM-1 from rain, snow,

water sprays, cleaning crews, and physical

damage.

24 1/4"

Manning GM-1

Gas Monitor

Reset

Silence

• Mount the unit on a solid wall (non-

vibrating) at eye level for convenience in

taking readings, servicing, etc.

• The Manning GM-1 is NOT explosion proof.

DO NOT MOUNT in a hazardous

atmosphere.

• Operating temperature for the Manning

GM-1 is 0oF to +120oF.

• Pre-punched holes are provided in the

bottom of the enclosure for cable access.

DO NOT drill holes in the top of the cabinet

as this will void the warranty.

• If hole drilling is required, be sure to remove

all metal filings.

• Mounting dimensions are included in Figure 1.

2Installation continued

BWiring Relay Wiring:

All three relays have Form C, dry contacts. Any

required power source must be within the 3 amp

rating and fused or current limited to keep from

damaging the contacts.

Electrical wiring must comply with all applicable

codes. Plant equipment that may be involved and

operating conditions should be discussed with local

operating personnel to determine if any special

needs should be taken into account. • Relay wiring must be run in separate conduit

from the sensor cable if the relay circuit is AC.

Nearly all start-up problems are due to improper

wiring or monitor configuration. Please follow these

guidelines carefully. Figure 2 presents a wiring

diagram for the Manning GM-1.

Sensor Wiring:

• See sensor manual for proper sensor cable.

• See sensor manual for proper sensor location.

AC Power Wiring:

• Never run AC circuits in the same conduit as

the sensor cable.

• Use only stranded cable for AC power,

relay outputs, and sensor input cables.

Note: Relays are energized in a non-alarmed

condition so that a power loss in the Manning GM-

1 will result in an alarm.

• The units must have a proper third wire

ground for safety and sensor shielding.

Be sure to follow local codes.

• All AC cables must be kept away from the

incoming sensor cables, i.e., do not put AC

cables inside conduit containing sensor

cables.

• Keep all wiring away from variable speed

drives and SCR control units to minimize

electrical noise exposure.

• Electrical Power: 120 VAC, 50/60 Hz, 0.35

amps.

• Electrical power ground: The unit must be

properly grounded.

Risk of electric shock.

2Installation continued

Figure 2: Wiring diagram for the Manning GM-1 Gas Monitoring Alarm System

NO NCC NO NCC NO NCCLN

WARNING

RELAY*

120 VAC

WARNING

RELAY

WARNING

ADJUST

ALARM

ADJUST

WARNING

ALARM

SIG

BOT TOP

GND

+20V

MODEL G/M

MAINBOARD REV D

C11

ALARM

RELAY

FAU LT

RELAY

TP CURRENT DRAW

ALARM

RELAY*

FAULT

RELAY*

+ + +

SHLD GND +24 SIG

FUSE RATING

250V 1.0 AMP

White— to "SIG" terminal of sensor

Red— to "+24" terminal of sensor

Black— to "GND" terminal of sensor

Bare wrap— to "SHLD" terminal of sensor

*Relay rating 3 amp. User must fuse to protect.

Note: Green wire earth ground must be connected to grounding

stud marked

Risk of electrical shock.

Potential hazard.

3Operation

ADisplay Panel CDIP Switch Setting

A 20-segment Bargraph Display indicates the gas

concentration level. The bottom LED is always lit to

indicate power to the display.

The two position DIP switch in the center of the bottom

board controls the latching of the alarm light and alarm

relay. Switch 1 (left) controls the alarm relay. Switch 2

(right) controls the alarm light. Putting the switch in the

on (up) position will latch the corresponding function.

Putting the switch in the off (down) position will cause

the corresponding function to be not latched (see

Figure 3).

The Warning LED indicates the warning level as

determined by the warning setpoint has been

exceeded. The Warning LED and Warning Relay

operate together and never latch.

The Alarm LED indicates the alarm level as

determined by the alarm setpoint has been

exceeded. The Alarm LED and Alarm Relay are

independently latchable or non-latchable as

determined by the DIP switch on the main board.

Standard factory settings are to latch the LED and

not latch the relay.

This allows the alarm condition to remain activated if

desired even if the gas concentration goes back to

below the setpoint.

Figure 3: Warning adjustment and DIP switch settings

The Power LED indicates power to the monitoring

unit. This LED will flash during the one minute

power up delay indicating that all relays are held in

the normal condition to allow for sensor stabilization

during power up.

The Fault LED indicates a signal input of less than

1.4 mA (0.14 volts) at TP Sig. The Fault LED and

Fault Relay always latch.

Reset and Silence Switches

Pushing the Reset switch will reset the fault light,

fault relay, alarm light, and alarm relay. If either

condition still exists, the appropriate light and relay

will return to its tripped state after a time delay.

Pushing the Silence switch will silence the horn on

the bottom of the Manning GM-1 until the next event

occurs. The horn is triggered by a fault or an alarm

condition. The horn will clear itself if the alarm and

fault relay clear. A warning condition does not

trigger the horn.

NO NCC NO NCC NO NCCLN

WARNING

RELAY*

120 VAC

WARNING

RELAY

WARNING

ADJUST

ALARM

ADJUST

WARNING

ALARM

SIG

SW1

BOT TOP

GND

+20V

MODEL G/M

MAINBOARD REV D

C11

ALARM

RELAY

FAULT

RELAY

TP CURRENT DRAW

ALARM

RELAY*

FAU LT

RELAY*

+ + +

SHLD GND +24 SIG

FUSE RATING

250V 1.0 AMP

1 2

0.4 - 2.0 V

Black

-Red

VDC

Warning adjust pot

DIP switches on

bottom of board

Do Not Adjust!

Factory set pots

Risk of electrical shock.

Potential hazard.

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