Havis-Shields GSM32022 Manual de usuario

INSTALLATION INSTRUCTIONS KK-K9-F14-K

K9 TRANSPORTATION SYSTEM

2003-2009 EXPEDITION

TOOLS REQUIRED:

Power Drill

Drill Bit Set

Standard & Metric Socket Sets

Phillips Screw Driver

Open End Wrench Set

Wire Cutters / Crimping tool

Ratcheting Wrench Extension

Torx Bit Set

4 ½” Hole Saw (Exhaust Fan Option)

Caulk Gun

HARDWARE:

QTY: DESCRIPTION: PART #:

28 ¼” x ½” Stainless carriage bolts GSM32022

8 ¼” x ¾” Stainless carriage bolts GSM32024

64 ¼” flanged serrated nuts GSM30023

6 ¼” x ¾” Hex head cap screw GSM33001

6 ¼” x 1 ½” Hex head lag screw GSM33062

36 #12 x ¾” Stainless sheet metal screws GSM34177

24 #10 x ¾” Stainless sheet metal screws GSM34170

12 #10 x ½” Stainless sheet metal screws GSM34169

10 #10 x ¾” Stainless machine screws GSM34098

6 #10 x ¾” Sheet metal screws GSM33195

1 Tube silver caulk PRM97343

1 46” x 45 ½” Rubber Floor mat KNM01029-SUV

10 #10 x ½” Flat head sheet metal screws GSM33150

Always!

¾Read all instructions before installing any Havis-Shields Equipment Corp products.

¾Check for obstructions (Wire, brake lines, fuel tank, etc.) before drilling any holes!

¾Use hardware provided with install kit

For product support, visit the Install Instructions Section of our website at

http://havis.com/Installation/Installation.html, email [email protected] or call 1-800-

524-9900.

KK-K9-F14-K_INST_11-08

Assembled K9 Transportation System for

2003-2009 Ford Expedition

Rear Support Plate

(not shown)

Front of Unit

Rear of Unit

Dome Light

Mounting Legs &

Hold Down Plates

Passenger Side

Tunnel

Driver Side

Tunnel

Location for

11” Fan

(PRM97466)

SUBASSEMBLY:

Note: If doors have electric door switches, they must be reattached to original plug assembly. Switch

assembly must then be wired-tied down so it does not interfere with window or door latch operations.

View of Expedition door panel Remove plastic trim piece. Metal

clips hold on trim Remove window/lock switch

assembly from door

Remov g torx

screws under door panel armrest

and remove screws

Remove plastic door panel

ove hex head screws holding

lower section of door panel

Rem e trim piece coverin

Remove window switch and

reconnect. Wire tie switch in safe

location.

Recommended location to

relocate switch Remove spe

Remove screws and unplug

aker from door panel.

connector

KK-K9-F14-K_INST_11-08

Remove bolt

1. Remove the specified bolt and cut o

the line shown lef n

ut piece

will remain off.

3. Save for vehicle re-sale.

2. The upper portion of the c

Cut on this line

Back seat configuration for

Ford Expedition Remove trim pieces co

seat bolts vering Remove bolts from seat bases

View of current installation

KK-K9-F14-K_INST_11-08

2. The holes in mounting plates will line up with OEM seat mount holes. Bolt the plate and leg

assembly to vehicle using OEM seat bolts. Adjust leg height to 7 ¾” inch.

3. Slide K9 main housing into vehicle:

Remove plastic storage compartment

INSTALLATION:

Note: The K9 unit will not slide into rear hatch opening without removing ream d

trim panels. Side tunnels must also be removed. oor

ht adjustable front legs with ¼” x ¾” carriage bolts and serrated

1Attach floor mounting plates to heig

nuts. (Photos 1 and 2)

Note: Mounting plate 7 ¾”

straddles a ridge in the

floor. When bolts are

tightened the plate will

form to the floor.

Using factory seat bolts; attach driver

and passenger side mounting plates

and legs as shown above.

Set height at 7 ¾”

When positioned properly, holes

in K9 floor will align with holes in

mounting legs.

KK-K9-F14-K_INST_11-08

.Attach rear support plate to bottom of rear floor lip using ¼” x ¾” hex head bolts. (Photo 3)

.Attach top of K9 mounting legs to floor using ¼”

les in mounting feet.

.Housing final step:

•Center K9 housing so tunnels are even on

both sides.

5 x ¾” carriage bolts and serrated nuts. Holes in

floo will line up with ho

6. Loosely attach side tu

rnnels to main housing using ¼” x ¾” and ¼” x ½” carriage bolts.

Note: Use ½”long bolts on double skin and ¾”long on triple skin.

•Mount rear housing support to vehicle using

¼ x 1 ½” hex head lag bolts.

•Tighten all loose bolts on tunnels and

legs.

Top Inner Screw

Cent

over. A ach to door with #10 x ½”

Note:

er door panels so edges do not hang

stainless sheet metal screws.

Window guards have holes around

perimeter for permanent mounting.

These holes are not used with hinge style

window kits! They also come flat in

shipping.

The window guard must be pre-

bent so it fits tight against the

contour of the door window

frame. The aluminum guard can

easily be formed at wok bench.

Hold window guard with pre-assembled

hinge and upper bracket onto window frame.

ame

Make sure guard is centered on window.

Attach hinge to lower door panel with #10

½” stainless sheet metal screws. Mark uppe

aluminum bracket location on window fr

and remove from window guard. Attach

upper aluminum bracket onto window fra

with #10 x ½” flat head sheet metal screws

KK-K9-F14-K_INST_11-08

Hinge up window

guard and reattach to

This is not used for the

standard length

Expedition.

bracket with 10-32 x

½” Stainless machine Standard

door panel

screws and #10 Flat

washers.

NOTE: Door panel

fillers are provided for

the Expedition EL.

8. Final Installation Steps:

•Mount dome light switch box. A switch box is pr

housing in various locations. (At topside of

•Wire to 12-volt power source on as preferred.

•Sheet metal seams and gaps need to be SI

compartment will eliminate water from

•Allow silicone to dry overnigh

ovided so switch can be mounted to K9

driver-side tunnel housing works well).

LICONED along floor area. Proper sealing of

getting under the K9 unit.

t then place rubber floor mat.

KK-K9-F14-K Installation Complete

KK-K9-F14-K_INST_11-08

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