Havis-Shields Kwik-Kit KK-100-06 Guía de configuración

INSTALL INSTRUCTIONS KK-100-06 & KK-120-06

KWIK-KIT PRISONER TRANSPORT INSERT

FORD and CHEVY VAN PRISONER TRANSPORT

TOOLS REQUIRED:

¼” & 3/8” Ratcheting Wrenches

¼” & 3/8”Air Ratchets (recommended)

3/8” Impact Guns (recommended)

¼” & 3/8” Standard Socket Sets

Powered Drill

Powered Screwdriver (recommended)

Drill Bit Set

Tape Measure

Screwdriver Set

Awe or Scribe

Pry-bar

Wire Crimping tool

Wire Stripping tool

Wire Cutter

Table/Circular Saw (if necessary)

Utility knife

Caulking gun

HARDWARE - 60” or 80” COMPARTMENT: Some hardware not used in all application:

QTY DESCRIPTION PART # USED FOR:

80 ¼” Serrated nut GSM30023

60 ¼” x ¾” Carriage bolt GSM32000

50 #10 x 1” Phillips pan head sheet metal screw GSM33196 Floor/wall to ceiling

8 #8 x 3/8” Phillips flat head screw GSM33179 Vent plates/dome lights

32 ¼” x ¾” Phillips flat head machine screw GSM33078 Wall/Bench extension

25 ¼” x ¾” Hex head bolt GSM33001 3rd divider, 3rd ceiling

25 ¼” Flat washer GSM31005 3rd divider, 3rd ceiling

15 ½” Flat washer GSM31009 Grab straps/seat belts

15 ½” Lock washer GSM31030 Grab straps/seat belts

15 ½” x 1 ¼” Socket button head bolt GSM33310 Grab straps/seat belts

4 3/8” x 2” Hex head bolt GSM33032-1 Bulkheads

4 3/8” Hex nut GSM30008 Bulkheads

4 3/8” Lock washer GSM31028 Bulkheads

4 3/8” x 2” Fender washer GSM31022 Bulkheads

2 White Silicone tube PRM97343 Seams & Gaps

4 Lock key PRM97660-1 Doors

4 Vent block off plate KKM0403-004 Ceiling (vent adapter kit)

2 A/C vent plate KKM0403-001 Ceiling (vent adapter kit)

2 Dome light KK-DOME-2 Ceiling

HARDWARE - 40” COMPARTMENT:

QTY DESCRIPTION PART # USED FOR:

90 ¼” x ¾” Carriage bolt GSM32000

90 ¼” Serrated nut GSM30023

KK-XXX-06_INST_8-07

40” COMPARTMENT (cont):

QTY DESCRIPTION PART # USED FOR:

40 #10 x 1” Phillips pan head sheet metal screw GSM33196 Floor, wall to ceiling

25 #8 x 3/8” Phillips flat head screw GSM33179 Vent plates/dome lights

5 ½” Flat washer GSM31009 Grab straps/seat belts

5 ½” Lock washer GSM31030 Grab straps/seat belts

5 ½” x 1 ¼” Socket button head bolt GSM33310 Grab straps/seat belts

5 3/8” x 2” Hex head bolt GSM33032-1 Bulkheads

5 3/8” Hex nut GSM30008 Bulkheads

5 3/8” Lock washer GSM31028 Bulkheads

5 3/8” x 2” Fender washer GSM31022 Bulkheads

2 A/C Vent plate KKM0403-001 Ceiling (vent adapter kit)

1 Dome light KK-DOME-2 Ceiling

HARDWARE – DIVIDER:

QTY DESCRIPTION PART # USED FOR:

28 ¼” x 1 ½” Hex head lag bolt GSM33062 Divider to floor

14 ¼” x 5/8” Stainless socket button head bolt GSM33308 Divider

7 ¼” x ¾” Stainless socket button head bolt GSM33309 Divider

14 ¼” Stainless flat washer GSM31048 Divider

10 #10 x ½” Phillips flat head machine screw GSM33072 Door frame to divider

10 #10 Thin nylock nut GSM330015-1 Door frame to divider

Always!

¾Read all instructions before installing any Havis-Shields Equipment Corp products.

¾Check for obstructions (Wire, brake lines, fuel tank, etc.) before drilling any holes!

¾Use hardware provided with install kit

¾For product support, visit the Install Instructions Section of our website at

http://havis.com/Installation/Installation.html, email [email protected] or call 1-800-

524-9900.

¾If this is your first time installing a Havis Shields Equipment Corp Prisoner Transport, please

contact the factory for tips and suggestions that will ease the installation.

VEHICLE PREPERATION:

1. STEPS, HVAC, VAK, OPTIONS, ETC:

•Refer to the specific install instructions. Installing the steps prior to installing the Kwik Kit will

ease installation and must be done on Chevy side step.

•Installing options may be necessary prior to installing the kit.

2. SOUND DEADENING & FLOORING:

•OPTION #1: KK-RFM A self-adhesive rubber sound deadening floor mat is sold separately

and will help deaden road noise.

•Install optional rubber flooring onto van floor. Rubber floor mat should go under OEM floor

mat in drivers compartment to cover sheet metal floor.

•Excess material can be placed onto walls of the van, around the wheel wells, inside door

panels, etc. This will also help deaden the echo in the vehicle.

•OPTION #2: 3/8” to ½” plywood can also be used as an alternative solution. Cover the entire

cargo floor of the van. (1 ½) – 48” x 96” sheets of plywood are needed. Havis Shields

Equipment Corp does not supply plywood floor kit. Draw a line on the rubber/wood floor from

rear doorframe as shown on the following page. This will be the starting point of the kit.

KK-XXX-06_INST_8-07

Rear OEM Trim modifications

1997-2007 Chevrolet G-Series Van

Installation of Kwik Kit is very

similar in Ford and Chevy Vans.

All kits start with a

measurement at the rear floor.

The rear plastic floor trim on

Chevy vans must be cut straight

across as shown in photo.

Measure seven inches ( 7” )

from rear center of trim and cut

straight line full width.

(Jig saw works well for this

ste

After plastic trim is cut and back in

it’s original location, you must

measure 7” inches forward on both

sides from newly cut trim to place

rear Kwik Kit bulkhead.

This is the starting position so parts

fit into the correct locations.

Note: With OEM rear AC/Heat,

The kit will be shifted to passenger

side.

.*** Ford Van does NOT require

rear trim modification***

KK-XXX-06_INST_8-07

Ford Driver-Side rear

Ford Passenger-Side rear

8”inches 8” inches

Note: Photos above show a Chevrolet Van. Photos are intended to show rubber floor mat option only.

***Kwik kits are designed for cargo vans with no rear OEM trim, however they can be installed

into passenger window vans. Some rear trim removal or modification is required. Do not remove

all rear trim and headliner as this will aid

n sound deadenin

& insulation

3. PASSENGER WINDOW VAN PREPARATIONS:

Note: Kwik Kits are recommended for Cargo Vans. The installer must determine modifications

to the interior of a window van.

1. Remove all rear bench seats from the vehicle.

2. Modify / remove interior parts as needed.

3. Remove floor mat/carpet and replace with ½” plywood or sound deadening material.

(Recommended).

4. If installing KK-F-VAK, (OEM air conditioning adapter) cut or remove all plastic trim around

the rear OEM system.

UNPACKING AND INSTALLATION:

***Refer to exploded view drawing on page 22 to identify parts ***

KK-XXX-06_INST_8-07

1. Remove clear shrink-

wrap covering the

prisoner transport

assembly.

2. This is the rear 40/60/or

80 section of the kit.

3. Remove all black

hardware, wood panels

and brackets holding

wood panels.

4. Remove bolts

holding the kit to the

wood pallet.

5. With all hardware

removed the remaining

sections should match

the sub-assemblies on

the following pages

1. Remove clear shrink-wrap covering from

prisoner transport assembly.

2. This is the 3rd compartment, 40 section

3. Remove all black hardware, wood fillers,

and brackets holding assemblies.

4. Remove bolts holding the kit to the wood

pallet.

5. With all hardware removed the remaining

sections should match the sub-assemblies on

the following pages

KK-XXX-06_INST_8-07

Remove all black hardware from assembled unit. This will give you the

subassemblies as they are shown on the following pages.

KK-XXX-06_INST_8-07

The following photos are the main subassemblies as they are shipped from the factory.

Remove drawing on final page and reference the item #’s as you install this kit.

Driver Side Bench/Wall/

Front bulkhead wing section

Driver-side ceiling

Item #7

Center Divider

Item #5

Passenger Side Rear Bench/Wall/

3rd Compartment Bulkhead

Wing section

Item #2

Front Bulkhead minus driver-side

Wing section

Item #3

3rd compartment bulkhead

Item #9

Compartment bench w/ optional

storage door

Item #10

Passenger-side rear ceiling

Item #8

Item #1

(2) - Diamond plate floor

Item #4 &13

KK-XXX-06_INST_8-07

KWIK KIT LAYOUT

Diamond plate floor and ceiling sections are not shown for detail purposes.

3rd Compartment ceiling

Item #12

Rear bulkhead/door assembly

Item #6

Compartment

Bulkhead/door assembly

Item #11

KK-XXX-06_INST_8-07

VERY IMPORTANT:

Be sure that all Auxiliary lighting, video systems, Kwik kit options, and

wiring are complete. Access is severely limited after kit is installed.

If optional rear load light(s)

(KK-RLL) was ordered, install at

this time.

See KK-RLL install instructions

Run all wiring for dome lights, power

vents, video system, HVAC, etc. at

this time. Tie to existing OEM harness

For neatness of wiring, route all

cables down driver-side “B” pillar.

If going under hood for power to

console, drill hole at location above.

1 ½” Hole

“B” Pillar

If optional Power Vent(s)

(KK-PVENT) was ordered, see

those instructions at this time for

necessary prep work that must be

done

rior to installin

Kwik Kit

Be sure to tape harnesses to roof in

approximate locations that

accessories are being installed in

Kwik kit. This will vary between

the different model kits.

At this time go to the KK- (x)-VAK

install instructions. This must be

installed prior to Kwik Kit.

Notch trim

for wirin

KK-XXX-06_INST_8-07

Place Driver-side Bench/Wall

assembly into van so bench rests

on wheel well

Item #1

Remove steel support bracket for

Emergency Exit Hatch pin. Re-install

when attaching Front Bulkhead to

Bench/Wall assemblies

Item #3

Item #2

Place Passenger-side

Bench/Wall assembly into van so

bench rests on wheel well

Remove Emergency Exit Hatch

from Front Bulkhead to ease

installation

Item #3

View of Emergency Exit Hatch

support bracket assembled.

Item #3

Item #3 Item #3

Place Front Bulkhead into

vehicle Attach Front Bulkhead to

Driver-side Bench/Wall

assembly

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