Harken 16.2 Two Speed Winch Manual

16.2

Two Speed Winch

■Required Tools

Screwdriver

Plastic Head Hammer or Mallet

Small Knife

Brush

Rags

Solvent

Oil

Grease

■Parts List

008 Pawl

038 Pawl Spring

6143 Top Screw

6428 Screw

27006 Bearing Spacer

27059 Cover Plate

27776 Center Stem

27777 Spindle

27778 Ratchet Gear

27779 Gear

27780 Gear Shaft

27791 Plastic Washer

28167 Red Line Ring

30607 Ratchet Head

703192 Bearing

927773 Aluminum Drum

928532 Chrome Drum

■Suggested Service Kits

BK4512 10 008 Pawls

10 038 Springs

BK4513 100 ml Grease

When ordering parts, please include a

“B” before each number (i.e. B008).

Winch Parts

Installation

Service

■Installing Winch

Make sure mounting surface is flat

Check sheet entry angle. Should be at least 8° (see drawing)

Open winch

Position winch on deck with drive gear where sheet

enters winch drum and mark holes

Remove winch and drill holes

Mount using five (5) 1/4" (6 mm) flathead machine screws

Apply bedding compound and bolt winch to boat

Clean excess bedding compound from base drain holes

Lubricate and close winch

■Opening Winch

Remove top screw

Lift off drum

■Servicing Winch

Remove pawls and springs – service as below

Remove bearings, gear shaft and gears

To reach interior shaft bearing, winch must be removed from deck

Clean all parts with rags and solvent

Use a brush to lubricate all moving parts lightly with grease

Replace pawls and springs and lubricate lightly with oil

Reassemble and close winch

■Servicing Pawls

Catch spring with knife and hold against pawl

Lift out pawls

Clean and check for wear

Lubricate pawls using oil

Place spring against pawl with straight leg against pawl

Hold spring closed and slip pawl into pawl socket

Service winch before the sailing season begins and once during.

1251 E. Wisconsin Ave., Pewaukee, WI 53072 USA • Tel: (262) 691-3320 • Fax: (262) 691-3008 • Web: harken.com • Email: [email protected]

Via Della Cerca, 12/14, 22070 Lurago Marinone, Como, Italy • Fax: (39) 031.3520031 • Tel: (39) 031.3523511 • Email: [email protected]

4462/1-00

Position drive gear where sheet

enters winch drum. Sheet entry angle must be at least 8°.

Clean all parts with solvent.

If ratchet gear is mounted

backwards, winch will slip.

Use a brush to spread a light, even

coat of grease.

Use knife to free captive spring. Insert spring with straight leg

against pawl. Use oil for lubrication.

Mounting

Servicing WinchServicing Pawls

Correct

Incorrect

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