Hardi HC5500 Manual de usuario
CONTROLLER
HC5500
Service Manual – SW 4.XX
679060-702 – Version 7.02
GB – 11.2008
www.hardi-international.com
Page 2 of 87
Service Manual HC5500
Table of contents:
INTRODUCTION.................................................................................................................................................. 4
SPECIFICATIONS............................................................................................................................................... 5
HARDI HC5500 CONTROLLER:........................................................................................................................................5
HC5500, SPRAY BOX AND JOBCOM POWER SUPPLY AND PROTECTION ..............................................................................5
FUNCTIONS AND FUNCTIONALITY ................................................................................................................. 6
CONNECTORS AT THE BACK OF THE HC5500:....................................................................................................................6
SPRAYER CONNECTION:.....................................................................................................................................................7
Fluid cables..................................................................................................................................................................7
COMMANDER:...........................................................................................................................................................7
NAVIGATOR: ..............................................................................................................................................................7
NAVIGATOR or RANGER:..........................................................................................................................................7
Hydraulic cables..........................................................................................................................................................8
Commander with JobCom: ..........................................................................................................................................8
Navigator with JobCom:..............................................................................................................................................8
Commander, Navigator and Ranger without JobCom:................................................................................................8
Master..........................................................................................................................................................................8
AMP CONNECTORS ...........................................................................................................................................................9
OPTIONAL EXTRAS FOR THE HC5500 ..............................................................................................................................10
Printer........................................................................................................................................................................10
Foot pedal for main ON/OFF function......................................................................................................................11
SENSORS:.........................................................................................................................................................................12
Speed sensor for Tractor: Wheel, gearbox or radar..................................................................................................13
Pressure sensor..........................................................................................................................................................13
Fan speed on TWIN ...................................................................................................................................................14
TankGauge.................................................................................................................................................................15
End nozzle kit.............................................................................................................................................................17
EXTENDED MENU FOR SW 4.00..................................................................................................................... 18
Extended Menu 1 Language.......................................................................................................................................18
Extended Menu 2 Unit ...............................................................................................................................................18
Extended Menu 3 Sprayer type ..................................................................................................................................19
Extended Menu 4 Data exchange...............................................................................................................................20
Extended Menu 5 Optional sensors............................................................................................................................21
Extended Menu 6 Service interval..............................................................................................................................22
Extended Menu 7 Factory settings.............................................................................................................................22
Extended Menu 9 Jobcom..........................................................................................................................................26
TRACK SETTING IN EXTENDED MENU:........................................................................................................ 29
Menu E 8.4.1 Enable..................................................................................................................................................29
Menu E 8.4.2 Sensor test............................................................................................................................................29
Intellitrack rear sensor calibration:...........................................................................................................................30
Menu: E 8.4.3 Chassis...............................................................................................................................................32
Menu: E 8.4.4 Sprayer drawbar ................................................................................................................................32
SafeTrack on COMMANDER ....................................................................................................................................32
IntelliTrack on NAVIGATOR.....................................................................................................................................32
Menu E 8.4.5 Manual angling ...................................................................................................................................33
Menu E 8.4.6 Boom sensor ........................................................................................................................................33
Menu E 8.4.7 Error print...........................................................................................................................................33
Menu E 8.4.8 Minimum radius...................................................................................................................................33
Menu E 8.4.9 Half steer.............................................................................................................................................33
Select half steer for SPC/SPZ boom, only active with 2 boom sensors......................................................................33
Menu E 8.4.10 Safety factor.......................................................................................................................................33
Menu E 8.4.11 Boom type..........................................................................................................................................33
Page 3 of 87
LOOKAHEAD ...................................................................................................................................................................34
What is the LookAhead? ............................................................................................................................................34
How to use the LookAhead.........................................................................................................................................35
Calibration of LookAhead..........................................................................................................................................36
Pressure regulation valve for LookAhead..................................................................................................................36
SOFTWARE....................................................................................................................................................... 37
Software program for the controller..........................................................................................................................38
Communication cable ................................................................................................................................................40
USB to RS232 Converter............................................................................................................................................41
SOFTWARE UPLOAD HC5500........................................................................................................................ 44
SOFTWARE UPLOAD JOBCOM...................................................................................................................... 49
HANDLING THE CONFIGURATION FILE........................................................................................................ 55
Save the configuration file to the PC:........................................................................................................................55
Send the configuration file to the HC5500: ...............................................................................................................56
DUMP OF DATA FROM HC5500 CONTROLLER............................................................................................ 57
Configuration of HC5500 to dump data ....................................................................................................................57
DUMP DATA FROM HC5500............................................................................................................................ 59
CONFIGURATION OF HYPERTERMINAL....................................................................................................... 60
HANDLING DATA FROM HYPERTERMINAL ................................................................................................. 64
LOCAL LANGUAGE MAINTENANCE.............................................................................................................. 66
How to translate a language file................................................................................................................................66
New software and local language..............................................................................................................................66
Transfer the language file from PC to HC5500.........................................................................................................67
Download language file from HC5500 to PC:...........................................................................................................68
PCB’S ................................................................................................................................................................ 70
PCB for Liquid...........................................................................................................................................................70
Breakout PCB ............................................................................................................................................................70
PCB for section valves, 9 sections .............................................................................................................................71
PCB for section valves 13 sections ............................................................................................................................73
PCB for hydraulic......................................................................................................................................................74
PCB for SafeTrack.....................................................................................................................................................75
PCB for Jobcom.........................................................................................................................................................76
Resetting the Jobcom .................................................................................................................................................76
FAULT FINDING ON HC5500 & JOBCOM....................................................................................................... 77
LED´s on Jobcom.......................................................................................................................................................77
Thermal fuses on the HC5500 and Spray box............................................................................................................78
CABLES CONFIGURATION............................................................................................................................. 79
37–39 pole cable between Spray II and the JobCom / Breakout or 9 sec. PCB ........................................................79
37–39 pole cable between Hydraulic Box and the JobCom / Breakout PCB.............................................................80
DB37M–DB37F pole cable between JobCom / Breakout PCB to 13 sec. PCB.........................................................81
DB37M–DB37F pole cable between JobCom / Breakout PCB to 9 sec. PCB...........................................................82
DB25M–DB25F pole HY cable..................................................................................................................................83
Cable for LPZ/DH......................................................................................................................................................84
Cable for VHZ............................................................................................................................................................85
15F-15F DSUB Cable................................................................................................................................................86
REVISION.......................................................................................................................................................... 87
Page 4 of 87
Introduction
This manual covers the HARDI Controller 5500 and the options it supports like SafeTrack
on the Commander and IntelliTrack on Navigator.
It assumes the reader has knowledge of the more basic HC2500. The menu systems,
calibration and operations of the HC5500 are built up from the HC2500. The sensors used
are also similar or the same.
This manual also at times has notes on the HC6500. This is because the HC6500 is built up
around the HC5500 and has many similarities.
Page 5 of 87
Specifications
HARDI HC5500 Controller:
Display:
1. 4th line
2. 3rd line
3. Main Readout
4. Manual
5. External rate
6. Warning
7. Boom line status
8. Register no.
Navigation keys:
9. Multi function keys
Readout presets &
Short cuts:
10. Auto On
11. Remaining Distance
or Area
12. Volume used
13. Area covered
14. Tank volume
15. Speed
16. Volume rate
HC5500, Spray box and JobCom power supply and protection
Power supply:
Operating range: 9-16V DC
Controlled processor shut down: < 9 VDC
Protected against over voltage: 28 VDC
The electronics are protected against reverse polarisation of the power input.
Ambient temperature: – 5°C to + 70°C
Memory: Flash PROM non-volatile
Analog transducers typ. press. (Option 1):
Supply: 12 V
Input: 4 to 20 mA
Minimum speed for volume regulation: 0.5 km/h
Digital transducers type fan speed (option 2): Square signal
Frequency: 0.5 Hz to 2 kHz
Trigger high: 4.0 to 12.0 Volt DC
Trigger low: 0.0 to 2.0 Volt DC
Page 6 of 87
Functions and functionality
Connectors at the back of the HC5500:
The connector’s functions are:
A: COM 1:
This can be used for dumping data, receiving data or for the connection to the printer. Use
COM 1 for software updates.
B: COM 2:
This has the same function as COM 1, though not for software updates.
C: Control box:
This is used for the liquid control box Spray I or Spray II box.
D: AUX:
This is used if the tractor speed sensor or the foot pedal is connected to the HC5500.
Harness P/N 28027600 is necessary.
Page 7 of 87
Sprayer connection:
Fluid cables
Cables details can be found in the cables configuration chapter.
COMMANDER:
1. HC2500/5500
2. Spray II
3. Hydraulic Box
4. Cable: 26004200 L=17,5m
28028700 L=14m
28027500 L=11,5m
28028900 L=8m
28028800 L=5m
26003900 L=2m
26028300 L = 0,5m
5. JobCom or Breakout PCB
6. Cable P/N 26004900
7. 13 sec PCB P/N 26004800
NAVIGATOR:
1. HC5500
2. Spray II
3. Hydraulic Box
4. Cable P/N: 26004200 L = 17,5m
28028700 L=14m
28027500 L=11,5m
28028900 L=8m
28028800 L=5m
26003900 L=2m
26028300 L = 0,5m
5. JobCom
6. Cable P/N 26023800
7. 9 sec PCB P/N 72173900
NAVIGATOR or RANGER:
1. HC2500/5500
2. Spray II
3. Hydraulic Box
4. Cable: 26004200 L = 17,5m
28028700 L=14m
28027500 L=11,5m
28028900 L=8m
28028800 L=5m
26003900 L=2m
26028300 L = 0,5m
7. 9 sec PCB P/N 72173900
Page 8 of 87
Hydraulic cables
Cables details can be found in the cables configuration chapter.
Commander with JobCom:
1. HC5500
2. Spray II Box
3. Hydraulic Box
4. Cable P/N: 72236600, L=5m
72236400, L=8m
5. JobCom with DAH Interface
6. Cable P/N 26016900
7. Hydraulic junction box
9. SafeTrack and lock cable P/N26024000
Navigator with JobCom:
1. HC5500
2. Spray II Box
3. Hydraulic Box
4. Cable P/N: 72236600, L=5m
72236400, L=8m
5. JobCom DAH Interface
6. Cable P/N 26016900
7. Hydraulic junction box
10. IntelliTrack cable P/N26024100
Commander, Navigator and Ranger without JobCom:
1. HC5500
2. Spray II Box
3. Hydraulic Box
4. Cable P/N: 26008400, L=8m
6. Cable P/N 26016900
7. Hydraulic junction box
11. Breakout PCB
Master
1. HC5500
2. Spray II Box
3. Hydraulic Box
4. Cable P/N: 72168100, L=8m
72278300, L=12m
7. Hydraulic junction box
Page 9 of 87
AMP connectors
The AMP connectors have each of the legs numbered so they are easy to identify. The
table shows how the wires are mounted in the plug and what function the wires have.
AMP plug Pin & Wire connection
AMP Super Seal Function Colour
2 + Brown
3 Signal Blue
1 - Black
Page 10 of 87
Optional extras for the HC5500
Printer
A printer can be fitted for the HC5500, as shown on Picture 1.
Picture 1: Printer for the HC5500
The printer can print out several kinds of data from the HC5500.
Picture 2 is an example of a printed register and Picture 3 a printed configuration.
Register printout gives the user sprayed area, volume rate that has been used etc.
The configuration print is very useful for a quick overview of how the controller is set up and
for spotting errors.
Picture 2: Print of the register Picture 3: Print of the configuration
Printer
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6
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