Grundfos TP Manual de usuario
TP, TPD
Installation and operating instructions
TP TPD
Installation and operating instructions
(all available languages)
http://net.grundfos.com/qr/i/96404999
GRUNDFOS INSTRUCTIONS
TP, TPD
English (GB)
Installation and operating instructions ..................................5
Български (BG)
Упътване за монтаж и експлоатация.................................26
Čeština (CZ)
Montážní a provozní návod ........................................52
Deutsch (DE)
Montage- und Betriebsanleitung .....................................74
Dansk (DK)
Monterings- og driftsinstruktion .....................................100
Eesti (EE)
Paigaldus- ja kasutusjuhend.......................................122
Español (ES)
Instrucciones de instalación y funcionamiento...........................144
Suomi (FI)
Asennus- ja käyttöohjeet .........................................169
Français (FR)
Notice d'installation et de fonctionnement..............................190
Ελληνικά (GR)
Οδηγίες εγκατάστασης και λειτουργίας................................214
Hrvatski (HR)
Montažne i pogonske upute .......................................239
Magyar (HU)
Telepítési és üzemeltetési utasítás ..................................260
Italiano (IT)
Istruzioni di installazione e funzionamento .............................284
Lietuviškai (LT)
Įrengimo ir naudojimo instrukcija ....................................308
Latviešu (LV)
Uzstādīšanas un ekspluatācijas instrukcija .............................329
Nederlands (NL)
Installatie- en bedieningsinstructies ..................................352
Polski (PL)
Instrukcja montażu i eksploatacji....................................376
3
Table of contents
Português (PT)
Instruções de instalação e funcionamento .............................400
Română (RO)
Instrucţiuni de instalare şi utilizare...................................424
Srpski (RS)
Uputstvo za instalaciju i rad .......................................447
Svenska (SE)
Monterings- och driftsinstruktion ....................................468
Slovensko (SI)
Navodila za montažo in obratovanje .................................490
Slovenčina (SK)
Návod na montáž a prevádzku .....................................512
中文 (CN)
安装和使用说明书 ..............................................534
Bahasa Indonesia (ID)
Petunjuk pengoperasian dan pemasangan.............................553
Macedonian (MK)
Упатства за монтирање и ракување ................................576
(AR) ةيبرعلا
.............................................601
Shqip (SQ)
Udhëzimet e instalimit dhe funksionimit ...............................622
Appendix A..................................................646
4TP, TPD
Table of contents
English (GB) Installation and operating instructions
Original installation and operating instructions
Table of contents
1. General information ............. 5
1.1 Hazard statements .............. 5
1.2 Notes ..................... 5
2. Product introduction ............ 6
2.1 Product description .............. 6
2.2 Identification.................. 6
2.3 Applications .................. 9
3. Receiving the product............10
3.1 Delivery ....................10
4. Installing the product ............10
4.1 Location ....................10
4.2 Mechanical installation ............11
4.3 Frost protection ................15
4.4 Electrical connection .............16
5. Starting up the product ...........18
5.1 Flushing the pipe system ...........18
5.2 Priming ....................18
5.3 Checking the direction of rotation ......19
5.4 Starting up the pump .............19
5.5 Shaft seal run-in................19
5.6 Frequency of starts and stops ........19
6. Handling and storing the product .....19
6.1 Storing the product ..............19
7. Servicing the product ............20
7.1 Contaminated products ............20
7.2 Adjusting the shaft ..............20
7.3 Blanking flanges ...............21
7.4 Maintaining the product............21
8. Fault finding the product ..........22
9. Technical data ................23
9.1 Operating conditions .............23
9.2 Enclosure class ................24
9.3 Electrical data .................24
9.4 Sound pressure level .............24
9.5 Environment..................25
10. Disposing of the product ..........25
1. General information
Read this document before you install the
product. Installation and operation must
comply with local regulations and accepted
codes of good practice.
1.1 Hazard statements
The symbols and hazard statements below may
appear in Grundfos installation and operating
instructions, safety instructions and service
instructions.
DANGER
Indicates a hazardous situation which, if
not avoided, will result in death or serious
personal injury.
WARNING
Indicates a hazardous situation which, if
not avoided, could result in death or
serious personal injury.
CAUTION
Indicates a hazardous situation which, if
not avoided, could result in minor or
moderate personal injury.
The hazard statements are structured in the following
way:
SIGNAL WORD
Description of the hazard
Consequence of ignoring the warning
• Action to avoid the hazard.
1.2 Notes
The symbols and notes below may appear in
Grundfos installation and operating instructions,
safety instructions and service instructions.
Observe these instructions for explosion-
proof products.
A blue or grey circle with a white graphical
symbol indicates that an action must be
taken.
A red or grey circle with a diagonal bar,
possibly with a black graphical symbol,
indicates that an action must not be taken
or must be stopped.
If these instructions are not observed, it
may result in malfunction or damage to the
equipment.
Tips and advice that make the work easier.
5
English (GB)
2. Product introduction
2.1 Product description
These instructions apply to the pump types TP and
TPD fitted with Grundfos motors or Siemens motors.
If the pump is fitted with another motor make, please
note that the motor data may differ from the data
stated in these instructions.
2.2 Identification
2.2.1 Nameplate
4
6
H m
n min -1
%
MEI
ηp
(in.)
HzType/Model f DK-8850 Bjerringbro, Denmark
9987276 1
Ver.
Q
p/t
Imp. Dia.
0.70 60
TP 80-160/2 A-F-A-BQQE-JX2
A98958110P220150001
10/120
3.56
Made in Hungary
11.5
72.6
3360
m3/h
bar/°CMAX
51.3
1
11
5
3
2
9
78
12 10
PEICL :0.89
TM070107
Example of TP nameplate
Legend
Pos. Description
1 Type designation
2 Identification code
A Service model
98958110 Product number
P2 Production site code
2015 Production year and week
(YYWW)
0001 Serial number
3 Nominal flow rate
4 Nominal pump head
5 Pressure rating and maximum temperature
6 Hydraulic efficiency at best efficiency point
7 Minimum efficiency index
8 Frequency
9 Actual impeller diameter
10
Drinking water approval
or Pump Energy Index (PEI)
PEICL: constant load
PEIVL: variable load
11 Country of origin
12 Rated pump speed
6
English (GB)
2.2.2 Type key
Example of type key: TPED 65-120/2S-A-F-A-BQQE-GDB
Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14
Code TP E D 65 -120 /2 S -A -F -A -BQQE -G D B
Pos. Description
1 Pump range
2 Electronically speed-controlled pump, Series 1000, 2000
3 Twin-head pump
4 Nominal diameter of inlet and outlet ports, DN
5 Maximum head [dm]
6 Pole number
7
Code for pump version. The codes may be combined:
[Blank]: TPE Series 1000 with MGE motor and without sensor
S: TPE Series 2000 with factory-fitted differential-pressure sensor
NC: TPE Series 1000 with Siemens motor with integrated CUE
SC: TPE Series 2000 with built-in differential-pressure sensor and Siemens motor with integrated CUE
8
Code for pump version. The codes may be combined:
A: Basic version
A3: PN 25 flange
B: Oversize motor
(+E): With ATEX approval, certificate or test report, the second character of the code for pump version
is an E
I: PN 6 flange
X: Special version
9
Code for pipe connection:
F: DIN flange
O: Union
10
Code for materials:
A: Basic version
I: Stainless steel 1.4308 pump housing and motor stool
Z: Bronze pump housing and motor stool
B: Bronze impeller
S: Stainless steel 1.4408 impeller
O: Ductile cast-iron pump housing with cast-iron impeller
Y: Ductile cast-iron pump housing with bronze impeller
Q: Ductile cast-iron pump housing with stainless steel 1.4408 impeller
11 Code for shaft seal including other plastic and rubber pump parts, except the neck ring. See Codes for
shaft seal.
12 Code for rated motor power [kW]. See Codes for rated motor power.
13 Code for phase and voltage or other information [V]. See Codes for phase and voltage or other
information.
14 Code for speed variant [rpm]. See Codes for speed variant.
7
English (GB)
Codes for shaft seal
Code
example
Descriptio
nCode explanation
BShaft seal
type
A: O-ring seal with fixed
seal driver
B: Rubber bellows seal
D: O-ring seal, balanced
G: Bellows seal with
reduced seal faces
R: O-ring seal with
reduced seal faces
Q
Material of
rotating
face
A: Carbon, antimony-
impregnated
B: Carbon, resin-
impregnated
Q: Silicon carbide
Q
Material of
stationary
seal
B: Carbon, resin-
impregnated
Q: Silicon carbide
U: Tungsten carbide
E
Material of
secondary
seal
E: EPDM
P: NBR rubber
V: FKM
F: FXM
Codes for rated motor power
Pos. 12 in TP, TPD type key example.
Code Description
[hp] [kW]
A 0.16 0.12
B 0.25 0.18
C 0.33 0.25
D 0.5 0.37
E 0.75 0.55
F 1 0.75
G 1.5 1.1
H 2 1.5
I 3 2.2
J 4 3
K5 (5.51) 3.7 (41)
L 7.5 5.5
M 10 7.5
N 15 11
O 20 15
Code Description
[hp] [kW]
P 25 18.5
Q 30 22
R 40 30
S 50 37
T 60 45
U 75 55
V 100 75
W 125 90
XBare shaft
pump
Y> 2002> 1502
1 150 110
2 175 132
3 200 150
421531603
525031853
1 Value in bracket is for the standard IEC motor size.
Value outside bracket is for the motor size according
to NEMA standards.
2 Used for pumps where the pump shaft input power
exceeds 200 hp (150 kW) and is not regulated under
the DOE pump rule.
3 Special cases with power sizes above 200 hp (150
kW) which are still regulated under the DOE pump
rule. For example: Pump has a P2 value of 198 hp
(147.6 kW) in its duty point (in DOE scope) but
customer wants the 215 hp (160 kW) motor instead of
the 200 hp (150 kW). The pump is in scope of the
DOE regulation and requires a PEI value and a motor
code.
8
English (GB)
Codes for phase and voltage or other information
Pos. 13 in TP, TPD type key example.
Code Description
AE-motor (ECM1), 1 x 200-240 V
BE-motor (ECM1), 3 x 200-240 V
CE-motor (ECM1), 3 x 440-480 V
DE-motor (ECM1), 3 x 380-500 V
VIntended for use with external VFD
only, asynchronous motor
W Not for sale in North America
XNo motor or US DOE regulated motor
(CC marked motor)
Y Out of DOE scope
Z E-motor, asynchronous motor
1ECM: Electronically Commutated Motor.
Codes for speed variant
Pos. 14 in TP, TPD type key example.
Code Description
A1450-2200 RPM, E-motor (ECM1)
B2900-4000 RPM, E-motor (ECM1)
C4000-5900 RPM, E-motor (ECM1)
1 2-pole, 50 Hz (Asynchronous motor)
2 2-pole, 60 Hz (Asynchronous motor)
3 4-pole, 50 Hz (Asynchronous motor)
4 4-pole, 60 Hz (Asynchronous motor)
5 6-pole, 50 Hz (Asynchronous motor)
6 6-pole, 60 Hz (Asynchronous motor)
7 8-pole, 50 Hz (Asynchronous motor)
8 8-pole, 60 Hz (Asynchronous motor)
1ECM: Electronically Commutated Motor.
2.3 Applications
The pumps are designed to circulate hot or cold water
in residential, institutional and industrial applications
in systems, such as:
• heating systems
• district heating plants
• central heating systems for blocks of flats
• air-conditioning systems
• cooling systems.
In addition, the pump range is used for liquid transfer
and water supply in systems such as:
• washing systems
• hot water recirculation systems
• industrial systems in general.
To ensure optimum operation, the dimensioning
range of the system must fall within the performance
range of the pump.
2.3.1 Pumped liquids
TP, TPD pumps are suitable for thin, clean, non-
aggressive and non-explosive liquids without solid
particles or fibres that may attack the pump
mechanically or chemically.
Examples:
• Central heating system water (the water must
meet the requirements of accepted standards on
water quality in heating systems)
• cooling liquids
• hot tap water
• industrial liquids
• softened water.
The pumping of liquids with a density and/or
kinematic viscosity higher than that of water will have
the following effects:
• a considerable pressure drop
• a drop in hydraulic performance
• a rise in power consumption.
In such cases, the pump must be fitted with a bigger
motor. If in doubt, contact Grundfos.
The EPDM O-rings fitted as standard are primarily
suitable for water.
If the water contains mineral/synthetic oils or
chemicals or if other liquids than water are pumped,
the O-rings must be chosen accordingly.
9
English (GB)
3. Receiving the product
3.1 Delivery
The pump is delivered from the factory in a carton
with a wooden bottom, which is specially designed for
transport by fork-lift truck or a similar vehicle.
4. Installing the product
CAUTION
Hot or cold surface
Minor or moderate personal injury
‐When pumping hot or cold liquids,
make sure that persons cannot
accidentally come into contact with hot
or cold surfaces.
4.1 Location
The pump must be sited in a dry, well-ventilated, but
frost-free position.
When installing pumps with oval bolt holes in the
pump flange (PN 6/10), use washers as shown in the
figure below.
A: Washer
B: Installation side
C: Pump side
A
B
C
TM010683
Use of washers for oval bolt holes
Arrows on the pump housing show the direction of
flow of liquid through the pump.
Pumps with motors smaller than 11 kW can be
installed in horizontal or vertical pipes.
Pumps with motors of 11 kW and up may only be
installed in horizontal pipes with the motor in vertical
position.
However, some TP, TPE pumps of 11 kW and up may
be suspended directly in the pipes (horizontally or
vertically). See the section TP, TPE pumps from 11
kW and up suspended in the pipes.
In installations where the pump is suspended directly
in the pipes, the pump can support the pipe length L
on both sides of the pump (L less than 3 x DN), see
the figure below. In installations where the pump is
suspended directly in the pipes, the pump must be
lifted and held in correct position by means of ropes
or similar until both pump flanges are completely
fastened to the pipe flanges.
L
L
TM063518
Pump suspended directly in the pipes
The motor must never be installed below
the horizontal plane.
For inspection and motor or pump head removal, the
following clearance is required above the motor:
• 300 mm for motors up to and including 4.0 kW.
• 1 m for motors of 5.5 kW and up.
See the figure below.
A
TM003733
Required clearance above the motor
Motor size A
0.25 - 4.0 kW ≥ 300 mm
5.5 kW and up ≥ 1 m
Twin-head pumps installed in horizontal pipes must
be fitted with an automatic vent in the upper part of
the pump housing. See the figure below. The
automatic vent is not supplied with the pump.
10
English (GB)
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