Graco Pulse 25D130 Manual

3A5573C

Installation and Service

Pulse®Metered Dispense

Valve Oil Bar

For fixed mounting of up to three Pulse metered dispense valves.

Not approved for use in explosive atmospheres or hazardous locations. For professional

use only.

Model No.: 25D130 - Configures metered dispense valves for installation in the

oil bar.

NOTE: One Model 25D130 is required for each model 24N415 metered dispense valve.

Maximum Working Pressure: 1500 psi (103 bar,10 MPa)

Model No.: 25D121 - Oil Dispenser Bar

Related Manuals

3A5412 - Pulse Metered Dispense Valve

Refer to Parts, page 8 for reference numbers

used in these instructions.

Important Safety

Instructions

Read all warnings and instructions

in this manual and all related Pulse

system manuals. Save all

instructions.

Installation

23A5573C

Installation

Prepare the Metered Dispense Valve for Installation

1. Secure the metered dispense valve in a

vise (FIG. 1).

2. Install strainer (9) and fitting (3) in the

inlet (FIG. 2). Use wrench to tighten fit-

ting.

NOTE: An o-ring is not required for the

strainer (9) installation. An o-ring is

required and installed on fitting (3).

3. Install fitting (1) in the outlet as shown

in FIG. 3. Tighten fitting with a wrench.

4. Install Graco identification label (7) over

the existing GRACO identification label

in the orientation shown in FIG. 4.

5. Use the Utility Menu to flip the display for

easy viewing when the metered

dispense valve is installed in the Oil Bar.

See the Pulse Metered Dispense Valve

instruction manual for this procedure.

FIG. 1

FIG. 2

FIG. 3

FIG. 4

Installation

3A5573C 3

Assemble the Oil Bar

The oil bar requires assembly prior to use.

1. Attach dispenser wrapper (21) to drain

pan (22) using screws (27), lock

washers(28) and nuts (29) and existing

holes. Tighten nuts securely. (See FIG.

5).

2. Use the existing mounting holes in the

back of the oil bar to secure it to a wall.

Select a location that is easily accessible

to the user and will adequately support

the weight of the oil bar, metered

dispense valves and plumbing.

NOTE: Fasteners for this installation are

not included in the kit and must be

provided by the user. When selecting

fasteners consider the weight of the oil

bar, metered dispense valves, plumbing

fixtures and dispensed oil in the

container placed on the shelf. See

Technical Specifications, page 10.

3. Attach the meter mounting plate (24) to

the wrapper dispenser (21) using screws

(27), lock washers(28) and nuts (29) and

existing holes. Tighten nuts securely.

Refer to FIG. 6 for the correct installation

orientation for these parts.

4. Connect cover panel plate (25) to meter

mounting plate (24) using screws (27)

and existing holes. Tighten screws

securely. Refer to FIG. 7 for the correct

installation orientation for these parts.

NOTE: Do not assemble cover panel

plate (25) prior to meter installation.

5. Install pan strainer (23) in drain pan (22).

FIG. 5

FIG. 6

FIG. 7

28, 29

Installation

43A5573C

Install the Metered Dispense Valve in the Oil Bar

1. Wrap threads of pipe nipple (8) with

PTFE tape or thread sealant as shown in

FIG. 8. Install pipe nipple (8) in opening of

manifold (2). Tighten securely. Refer to

FIG. 8 to determine the correct

installation position.

2. If installed when assembling the Oil

Bar, remove screws (27) and remove

access panel (25).

3. Position manifold (2) inside oil bar,

orienting opening (a) on the front of the

manifold with opening (b) in the

mounting plate (24) as shown in FIG. 10.

4. Install screws (5) and washers (4) to hold

the manifold (2) in place. Tighten

securely.

FIG. 8

FIG. 9

Sealant

or PTFE

Tape

FIG. 10

FIG. 11

Installation

3A5573C 5

5. Install the metered dispense valve in oil

bar housing by connecting fitting (1) on

metered dispense valve to pipe nipple

(8) in manifold (2) as shown in FIG. 12.

Tighten securely.

NOTE: Do NOT apply thread sealant or

PTFE tape to threads of fitting (1).

6. Wrap threads on the long end of nipple

adapter (10) with PTFE tape or thread

sealant as shown in FIG. 13.

7. Install the end of the nipple adapter (10)

that was wrapped in the PTFE tape or

treated with thread sealant into the

manifold (2) through the hole (b) in the oil

bar mounting plate (24).

8. Connect the swivel elbow (6) and high

flow nozzle (11) to nipple adapter (10) in

the orientation shown in FIG. 15. Tighten

securely.

NOTE: Do NOT apply thread sealant or

PTFE tape to threads.

9. Connect fluid distribution lines (c) to

fitting (3).

FIG. 12

FIG. 13

FIG. 14

FIG. 15

FIG. 16

Repair and Maintenance

63A5573C

Repair and Maintenance

Pressure Relief Procedure

1. Turn off power supply to the pump.

2. Place a container under the drain valve

on the oil bar (FIG. 18). Open the nozzle.

3. Pull trigger to dispense as much of the

fluid as possible to relieve pressure.

4. Leave the nozzle open until you are

ready to pressurize the system.

Oil Bar Disassembly

1. Relieve pressure. See the Pressure

Relief Procedure.

2. Disconnect fluid distribution lines (c)

from fitting (3) (see FIG. 17).

3. Pull trigger to dispense as much of the

fluid remaining in the line as possible

(FIG. 18).

NOTE: A collection container should

already be in place and the nozzle

should be open after performing

Pressure Relief Procedure (Step 1).

WARNING

PRESSURIZED FLUID HAZARD

This equipment stays pressurized until

pressure is manually relieved. To help pre-

vent serious injury from pressurized fluid,

such as skin injection, splashing fluid and

moving parts, follow the Pressure Relief

Procedure when you stop dispensing and

before cleaning, checking, or servicing the

equipment.

PERSONAL PROTECTIVE EQUIPMENT

Wear appropriate protective equipment

when in the work area to help prevent

serious injury, including eye injury, hearing

loss, inhalation of toxic fumes, and burns.

FIG. 17

FIG. 18

Repair and Maintenance

3A5573C 7

4. Remove screws (27) and access panel

(25) (see FIG. 19).

5. Disconnect fitting (1) from pipe nipple (8)

in manifold (2) as shown in FIG. 20.

6. Unscrew nipple adapter assembly (10, 6

and 11) from manifold (1).

NOTE: The nipple adapter (10), elbow

(6) and swivel nozzle (11) do not have to

be disassembled. These pieces can be

removed form the manifold as a single

assembly (FIG. 21).

7. Remove screws (5) and washers (4)

from manifold (2). Lift manifold (2)

straight up and out of the oil bar housing

(FIG. 22).

8. To protect the metered dispense valve,

lay it face down on a padded surface

while performing any maintenance or

service work on the metered dispense

valve or oil bar.

Oil Bar Reassembly

To reassemble the oil bar, follow the

Installing Metered Dispense Valve in Oil

Bar instructions beginning on page 4.

FIG. 19

FIG. 20

FIG. 21

FIG. 22

Parts

83A5573C

Parts

Model 25D130

Metered Dispense Valve 24N415 is shown for

reference only. It must be ordered separately.

Ref Part No. Description Qty

1 131244 FITTING,

3/4 ORB UNF X 3/8

NPSM

2 131245 MANIFOLD,

dispenser

3 131246 FITTING,

1-1/16 ORB UNF X

1/2 NPSM

4 100016 WASHER, lock 2

5 108296 SCREW, hex 2

6 121079 SWIVEL, elbow,

ORB X NPSM

7 130195 LABEL, brand, oil bar 1

8 156849 PIPE, nipple 1

9 15M308 STRAINER, wire

mesh

10 160790 FITTING, nipple,

adapter

11 255461 NOZZLE, high flow 1

Parts

3A5573C 9

Model 25D121

* Extra parts included for connecting multiple oil

bars together.

Ref Part No. Description Qty

21 181316 WRAPPER,

dispenser

22 16D537 PAN, drain, coating 1

23 181319 STRAINER, pan 1

24 131242 PLATE, mount 1

25 131243 PLATE, cover panel 1

26 104663 PLUG, pipe 1

27* 108296 SCREW, hex 18

28* 100016 WASHER, lock 16

29* 100015 NUT, hex 16

30* 159346 WASHER 6

Ref Part No. Description Qty

3029

Technical Specifications

10 3A5573C

Technical Specifications

Oil Bar

US Metric

Maximum Working Pressure 1500 psi 103 bar, 10 MPa

Wetted Materials Carbon steel, aluminum, Buna-n rubber

Weight

Model 25D121 30 lbs 13.61 kg

Model 25D130 5 lbs 2.26 kg

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