Graco E-Flo 24P821 Manual de operación

Instructions-Parts

E E

E- -

-Flo® Flo®

Flo®

DC DC

DCControl Control

ControlModule Module

ModuleKit Kit

Kit3A2527H

User User

UserInterface Interface

Interfacefor for

forE E

E- -

-Flo® Flo®

Flo®DC DC

DCPumps Pumps

Pumpswith with

withan an

anAdvanced Advanced

AdvancedMotor. Motor.

Motor.

For For

Forprofessional professional

professionaluse use

useonly. only.

only.

Important Important

ImportantSafety Safety

SafetyInstructions Instructions

Instructions

Readallwarningsandinstructionsinthismanual,thesupplied

ADCMmanual,andtheE-FloDCmanualsbeforeusingthe

equipment.Save Save

Savethese these

theseinstructions. instructions.

instructions.

Seemanual332013(supplied)for

completewarningsandapprovalsfor

24L097AdvancedDisplayControl

Module(ADCM).

PROVENQUALITY.LEADINGTECHNOLOGY.

Contents Contents

Contents

RelatedManuals................................................3

Models...............................................................3

ControlModule...................................................4

Installation..........................................................4

InstalltheControlModule.............................4

CableConnection........................................5

Operation...........................................................6

ModuleScreens...........................................6

ModuleKeys................................................6

ScreenNavigationandEditing......................8

InitialSetup.................................................8

RunScreens......................................................9

RunScreen1..............................................9

RunScreen2..............................................9

RunScreen3..............................................10

RunScreen4..............................................10

RunScreen5..............................................11

RunScreens6–9and10–13.........................11

SetupScreens....................................................12

SetupScreen1............................................12

SetupScreen2............................................13

SetupScreen3............................................13

SetupScreen4............................................14

SetupScreen5............................................15

SetupScreen6............................................15

SetupScreen7............................................16

SetupScreens8and9.................................16

SetupScreens10and11.............................17

SetupScreens12and13.............................17

SetupScreen14..........................................18

SetupScreen15..........................................18

SetupScreen16..........................................19

SetupScreen17..........................................20

SetupScreen18..........................................20

SetupScreen19..........................................21

SetupScreen20..........................................21

SetupScreen21..........................................22

SetupScreen22..........................................22

ErrorCodeTroubleshooting................................23

Parts..................................................................27

Accessories........................................................29

AppendixA-ModbusVariableMap.....................30

AppendixB-PumpControlfromaPLC...............41

AppendixC-SystemCon󰘰gurations....................44

AppendixD-ControlModuleProgramming...........48

23A2527H

RelatedManuals

Related Related

RelatedManuals Manuals

Manuals

Manual Manual

ManualNo. No.

No.Description Description

Description

3A2526Instructions-PartsManual,E-FloDCMotor

3A2096Instructions-PartsManual,E-FloDC4-BallPistonPumps

332013Instructions-PartsManual,forAdvancedDisplayControlModule(ADCM)

3A0539Instructions-PartsManual,4–BallLowers

334359Instructions-PartsManual,E-FloDC2000,3000,and4000CirculationPumps

3A4030Instructions,IntelligentPaintKitchen

Models Models

Models

Part Part

PartNo. No.

No.Series Series

SeriesDescription Description

Description

24P821BDisplayonly

24P822BSinglephase

24X599BSinglephase(forusewithmotormodelsEM0014andEM0024only)

17V232BThreephase

3A2527H3

ControlModule

Control Control

ControlModule Module

Module

TheControlModuleprovidestheinterfaceforuserstoenterselectionsandviewinformationrelatedtosetup

andoperation.

Thescreenbacklightisfactorysettoremainon,evenwithoutscreenactivity.SeeSetupScreen18,page20to

setthebrightnessandbacklighttimer.Pressanykeytorestorethesettings.

Keysareusedtoinputnumericaldata,entersetupscreens,navigatewithinascreen,scrollthroughscreens,

andselectsetupvalues.

Installation Installation

Installation

Install Install

Installthe the

theControl Control

ControlModule Module

Module

1.Shutoffandlockoutpowertothemotor.

2.Forsinglephasemodelsonly,installthejumper

connector(5)overthetoptwoterminalsofthe

motor,usingthescrew(5a).Threephasemodels

donothaveajumperconnector.

NOTE: NOTE:

NOTE:Toconnectupto8motorstogether,

seeAppendixAintheE-FloDCMotorManual

(3A2526),wherethecontrolmoduleisthe

referencedintrinsicallysafe(IS)apparatus.

NOTE: NOTE:

NOTE:SeeAppendixCforinformationabout

differentmulti-unittopologies.

3.Assemblethebracketkit(6a-6f)andtheholder

andtie(11,12)asshown.

4.Installthemodule(1)inthebracket(6a),making

surethetabsatthebottomofthebracketengage

theslotsinthemodule,andthelipatthetopof

thebracketholdsthemodulesecurelyinplace.

5.Connecttheaccessorycable(C),usingthe

tie(12)asastrainreliefasshown.See

CableConnection,page5.

6.Restorepowertothemotor.

Figure1InstalltheControlModule(SinglePhase

ModelShown)

43A2527H

Installation

Cable Cable

CableConnection Connection

Connection

Orderanaccessorycable(C)fromTable1.ConnectthecabletoPort3onthebottomofthecontrolmodule

(seeFig.2).Connecttheotherendtothepowerterminal(PT)onthemotor(seeFig.3).Connectother

cablesasdescribedinTable2.

Table Table

Table1 1

1CAN CAN

CANCables Cables

Cables

Cable Cable

CablePart Part

Part

No. No.

No.

Description Description

Description

16P911IntrinsicallysafeCANcable,female

xfemale,3ft(1m)

16P912IntrinsicallysafeCANcable,female

xfemale,25ft(8m)

Table Table

Table2 2

2ADCM ADCM

ADCMCable Cable

CableConnections Connections

Connections

ADCM ADCM

ADCMPort Port

Port

Number Number

Number

Connector Connector

ConnectorPurpose Purpose

Purpose

1FiberOpticRX-toFiberOptic

ConverterModule

2FiberOpticTX-toFiberOptic

ConverterModule

3PowerandCANcommunication

4•Start/Stopinput(pin2)

•Fillpumpoutput(pin3)

•Reedswitchinput(pin4)

•Agitatorhaltinput(pin4)

•Tankhighoutput(pin4)

•Tanklowoutput(pin4)

•Auxiliaryoutput(pin4)

5FiberOpticRX-tonextADCM

6FiberOpticTX-tonextADCM

7Pressuretransducer1

8BPRcontrol4-20mAoutput

9PrimaryTankLevelMonitor

10Pressuretransducer2

Figure2ADCMConnectors

Figure3MotorPowerTerminal

3A2527H5

Operation

Operation Operation

Operation

Module Module

ModuleScreens Screens

Screens

TheControlModulehastwosetsofscreens:

RunandSetup.Fordetailedinformationsee

RunScreens,page9,andSetupScreens,page12.

Press

totogglebetweentheRunscreensand

theSetupscreens.

InformationdisplayedontheRunandSteup

screenscorrespondstotheModbusRegisters.See

AppendixA-ModbusVariableMap,page30.

NOTE: NOTE:

NOTE:Thescreenautomaticallydimsbasedonthe

loadrequirements.

Module Module

ModuleKeys Keys

Keys

Figure4isaviewofthecontrolmoduledisplayand

keys.Table2explainsthefunctionofthemembrane

keysonthecontrolmodule.Asyoumovethrough

thescreens,youwillnoticethatmostinformation

iscommunicatedusingiconsratherthanwords

tosimplifyglobalcommunication.Thedetailed

screendescriptionsinRunScreens,page9,and

SetupScreens,page12,explainwhateachicon

represents.Thetwosoftkeysaremembranebuttons

whosefunctioncorrelateswiththescreencontentto

theimmediateleftofthebutton.

NOTICE NOTICE

NOTICE

Topreventdamagetothesoftkeybuttons,donot

pressthebuttonswithsharpobjectssuchaspens,

plasticcards,or󰘰ngernails.

Figure4ControlModuleKeypadandDisplay

63A2527H

Operation

Table Table

Table3 3

3Module Module

ModuleKeys Keys

Keys

Membrane Membrane

MembraneKeys Keys

KeysSoftkeys Softkeys

Softkeys

Toggle: Toggle:

Toggle:TogglebetweentheRun

screensandSetupscreens.

Enter Enter

EnterScreen: Screen:

Screen:Highlightdatathatcanbeedited.

AlsochangesthefunctionoftheUp/Down

arrowssotheymovebetweendata󰘰eldson

thescreen,ratherthanbetweenscreens.

Cancel/Error Cancel/Error

Cancel/ErrorReset: Reset:

Reset:Clearthealarmafterthe

causehasbeen󰘰xed.Whenthereisnoalarm

toclear,thiskeysetstheactivepump’s

pro󰘰letoStop.Alsousedtocancelthedata

enteredandreturntotheoriginaldata.

NOTE:Thepumpstopfunctioncanbe

disabledinSetupScreen16.

Exit Exit

ExitScreen: Screen:

Screen:Exitdataediting.

Up/Down Up/Down

Up/DownArrows: Arrows:

Arrows:Movebetweenscreensor

󰘰eldsonascreen,ortoincreaseordecrease

thenumericvaluesina󰘰eldthatcanbeedited.

Enter: Enter:

Enter:Presstoactivatea󰘰eldforeditingorto

acceptthehighlightedselectiononamenu.

Softkeys: Softkeys:

Softkeys:Variesbyscreen.Seethe

Softkeyscolumnsatright.

Right: Right:

Right:Movetotherightwheneditingnumber󰘰elds.Press

againtoaccepttheentrywhenalldigitsarecorrect.

Reset: Reset:

Reset:Resettotalizertozero.

Activate Activate

ActivatePro󰘰le: Pro󰘰le:

Pro󰘰le:Thissoftkeyisdisabledbydefault,

andonlyappearsonSetupScreens1–4ifthePro󰘰le Pro󰘰le

Pro󰘰le

Lock Lock

LockboxischeckedonSetupScreen22,page22.

Presstoactivatethepro󰘰lejustedited.

Search: Search:

Search:PressinRunScreen1tomakethe

activepumpblinkforidenti󰘰cation.

Acknowledge: Acknowledge:

Acknowledge:Presstoacknowledgethata

softwareupdatehasconcluded.

3A2527H7

Operation

Screen Screen

ScreenNavigation Navigation

Navigationand and

andEditing Editing

Editing

Refertothissectionforinstructionsonnavigating

screens,enteringinformation,andmakingselections.

All All

AllScreens Screens

Screens

•Usetheupanddownarrowkeys

tomove

betweenscreens.

•Presstheenterscreenkeytoenterascreen.

The󰘰rstdata󰘰eldonthescreenishighlighted.

•Usethearrowkeystohighlightthedata

thatyouwanttochange.

•Presstheenterkeytoedit.

•Pressthecancelkeytocancel.

•Whenalldataiscorrect,presstheexitscreen

keytoexitthescreen.Thenusetheupand

downarrowkeys tomovetoanew

screen,orthetoggleicon tomovebetween

SetupscreensandRunscreens.

Menu Menu

MenuFields Fields

Fields

•Usetheupanddownarrowkeys to

highlightthecorrectchoicefromthemenu.

•Presstheentericontoselect.

Number Number

NumberFields Fields

Fields

•The󰘰rstdigitinthe󰘰eldishighlighted.Usethe

upanddownarrowkeys tochangethe

number.

•Presstherightarrowkeytomovetothenext

digit.

•Whenalldigitsarecorrect,presstherightarrow

keyagaintoaccept.

Check Check

CheckBox Box

BoxFields Fields

Fields

Acheckbox󰘰eldisusedtoenableordisablefeatures

inthesoftware.

•Presstheenterkey

totogglebetweenacheck

andanemptybox.

•Thefeatureisenabledifacheck isinthebox.

Reset Reset

ResetField Field

Field

Thereset󰘰eldisusedfortotalizers.Pressthe

totalizerresetkeytoresetthe󰘰eldtozero.

Initial Initial

InitialSetup Setup

Setup

NOTE: NOTE:

NOTE:Beforecreatingthepumppro󰘰lesinSetup

Screens1through4,youmustsetupthesystem

parametersinSetupScreens5through22,as

follows.

1.Pressthelockicon toentertheSetup

screens.SetupScreen1appears.

2.ScrolltoSetupScreen5.

3.SeeSetupScreen5,page15,andselectthe

lowerusedinyoursystem.

4.Continuesettingthesystemparameters

onSetupScreen6,page15through

SetupScreen22,page22.

5.ScrolltoSetupScreen1.Establish

thepro󰘰lesforeachpump.See

SetupScreen1,page12through

SetupScreen4,page14.

83A2527H

RunScreens

Run Run

RunScreens Screens

Screens

TheRunscreensdisplaycurrenttargetvaluesandperformanceforaselectedpumpandpro󰘰le.Anyalarms

displayinthesidebarattherightofthescreen.Screens6–9and10–13displayalogofthelast20alarmsfor

theactivepump.

Theactivepumpandpro󰘰lemaybechangedinRunScreens1,2,and3.

Run Run

RunScreen Screen

Screen1 1

Thisscreendisplaysinformationforaselected

pumpandpro󰘰le.Aboxaroundaniconindicates

whichmodetheactivepumpandpro󰘰leisrunning

(pressureor󰘱ow).

Figure5RunScreen1

Run Run

RunScreen Screen

Screen1 1

1Key Key

Key

Forsystemswithmultiplepumpsand

onedisplay,selectthepump(1to8)

fromthemenu.

NOTE:Threephasesystemsdonot

supportmultiplepumps.

Selectthepro󰘰le(1to4)fromthemenu.

Selectthestopoption fromthe

menutostopthepump.

Displaysthecurrentpumpspeedin

cyclesperminute.

Displaysthecurrentpumppressureasa

percentage.Ifatransducerisused,this

iconisreplacedbythepressureicon.

Tosetupapressuretransducer,see

SetupScreens8and9,page16.

Displayscurrent󰘱owrateinunitsas

selectedinSetupScreen15,page18.

Signalstheactivepumptoblinkcode9

foridenti󰘰cation.

Run Run

RunScreen Screen

Screen2 2

Thisscreendisplaysinformationforcontrollingan

electricagitatorusingthesupervisortopasson

thecontrolsetpointtoaVariableFrequencyDrive

(VFD),alsoknownasaninverter.

Figure6RunScreen2

Run Run

RunScreen Screen

Screen2 2

2Key Key

Key

Selectthisboxandsetthespeed

setpointfortheagitatorfrom0–100%.

Selectthisboxtodisablenetworkcontrol

oftheagitatorandpreventtheIPKtouch

screenfrommodifyingtheVariable

FrequencyDrive/Invertersetpoint.

Selectthisboxandholdthesoftkey

buttontomanuallycontrolthe󰘰llpump

solenoidoutput.

3A2527H9

RunScreens

Run Run

RunScreen Screen

Screen3 3

Thisscreendisplayspressuresettingsfortheactive

pumpandpro󰘰le.Pressurecanbemeasuredinpsi,

bar,andMPa.

NOTE: NOTE:

NOTE:Some󰘰eldsaregrayedout,dependingon

setupselections.

Figure7RunScreen3,ShowninPressureMode

Run Run

RunScreen Screen

Screen3 3

3Key Key

Key

Forsystemswithmultiplepumpsand

onedisplay,selectthepump(1to8)

fromthemenu.

NOTE:Threephasesystemsdonot

supportmultiplepumps.

Selectthepro󰘰le(1to4)fromthemenu.

Selectthestopoption

fromthe

menutostopthepump.

Displaysthemaximum󰘱uidpressureas

selectedinSetupScreen2,page13.

SeeSetupScreen4,page14tosetor

disablethepressurealarms.

Displaysthetargetpressureasselected

inSetupScreen2,page13.

Displaystheminimum󰘱uidpressureas

selectedinSetupScreen2,page13.

SeeSetupScreen4,page14tosetor

disablethepressurealarms.

Run Run

RunScreen Screen

Screen4 4

Thisscreendisplays󰘱uid󰘱owsettingsfortheactive

pumpandpro󰘰le.Fluid󰘱owcanbemeasuresinliters

perminute,gallonsperminute,ccperminute,ozper

minute,orcyclesperminute.

NOTE: NOTE:

NOTE:Some󰘰eldsaregrayedout,dependingon

setupselections.

Figure8RunScreen4,ShowninPressureMode

Run Run

RunScreen Screen

Screen4 4

4Key Key

Key

Forsystemswithmultiplepumpsand

onedisplay,selectthepump(1to8)

fromthemenu.

NOTE:Threephasesystemsdonot

supportmultiplepumps.

Selectthepro󰘰le(1to4)fromthemenu.

Selectthestopoption fromthe

menutostopthepump.

Displaysthemaximum󰘱owrateand

maximumcyclerateasselected

inSetupScreen3,page13.See

SetupScreen4,page14tosetor

disablethe󰘱owalarms.

Displaysthetarget󰘱owrateasselected

inSetupScreen3,page13.

Displaystheminimum󰘱owrateas

selectedinSetupScreen3,page13.

SeeSetupScreen4,page14tosetor

disablethe󰘱owalarms.

103A2527H

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