GE PACE 1000 Manual de instrucciones

K0467 Issue No. 4 1

Measurement & Control

Pressure Automated Calibration Equipment

Safety Instructions and User Guide - K0467

PACE Pressure Indicators

2 K0467 Issue No. 4

Figure 1

A Single port instrument B Two port instrument C Three port instrument

D Remote sensor instrument

1 Power supply connector 2 Electrical rating 3 Pressure port

4 Pressure port 5 Maximum working pressure 6 Pressure full-scale (range)

7 Power supply adaptor (see packaging list)

22V to 26V22V to 26V

XXXX XXXX XX

ANALOGUE 1

CONSULT HANDBOOK

22V to 26V22V to 26V

ANALOGUE 1

CONSULT HANDBOOK

22V to 26V22V to 26V

ANALOGUE 1 VFC 1

CONSULT HANDBOOK

K0467 Issue No. 4 3

1 Introduction

The PACE Pressure Indicator measures both pneumatic and hydraulic pressures and displays, on

a colour touch-screen, the measured pressure and instrument status. The touch-screen enables

selections and settings in measuring modes. The instrument can be operated remotely through

communication interfaces.

1.1 Safety

The manufacturer has designed this equipment to be safe when operated using the

procedures detailed in this manual. Do not use this equipment for any other purpose

than that stated, the protection provided by the equipment may be impaired.

This publication contains operating and safety instructions that must be followed to

make sure of safe operation and to maintain the equipment in a safe condition. The

safety instructions are either warnings or cautions issued to protect the user and the

equipment from injury or damage.

Use qualified * technicians and good engineering practice for all procedures in this

publication.

1.2 Pressure

Do not apply pressures greater than the maximum working pressure to the equipment.

1.3 Toxic Materials

There are no known toxic materials used in construction of this equipment.

1.4 Maintenance

The equipment must be maintained using the procedures in this publication. Further

manufacturer’s procedures should be done by an authorized service agents or the

manufacturer’s service departments.

1.5 Technical advice

For technical advice contact the manufacturer.

* A qualified technician must have the necessary technical knowledge, documentation,

special test equipment and tools to carry out the required work on this equipment.

1.6 General Specification

Display LCD: Colour display with touch-screen

Operating temperature 10°C to 50°C (50° to 122°F)

Storage temperature -20°C to 70°C (-4° to 158°F)

Ingress protection IP20 (EN60529)

Operating humidity 5% to 95% RH (non-condensing)

Vibration MIL-PRF-28800 Type 2 class 5 style E/F

Operating altitude Maximum 2000 metres (6560ft)

EMC EN 61326

Electrical safety EN 61010-1, UL61010-1, CSA 22.2, No. 61010-1 and IEC61010-1

Power adaptor Input range: 100 - 240VAC, 50 to 60Hz, 700mA. Installation category

Pressure safety Pressure Equipment Directive - class: sound engineering practice

(SEP) for group 2 fluids.

Pollution degree 2

Operating Environment Indoor use only. Not rated for use in potential explosive

atmospheres

4 K0467 Issue No. 4

1.7 Symbols

The equipment contains the following symbols to identify hazards.

This equipment meets the requirements of all relevant European safety

directives. The equipment carries the CE mark.

This symbol, on the instrument, indicates that the user should refer to the

user manual. This symbol, in this manual, indicates a hazardous

operation.

Ce symbole, sur l’instrument, indique que l’utilisateur doit consulter le

manuel d’utilisation. Ce symbole, dans le manuel, indique une situation

dangereuse.

This symbol, on the instrument, indicates do not throw-away in domestic

bin, hazardous material, dispose correctly in accordance with local

regulations.

WARNINGS

TURN OFF THE SOURCE PRESSURE(S) AND CAREFULLY VENT THE PRESSURE LINES

BEFORE DISCONNECTING OR CONNECTING THE PRESSURE LINES. PROCEED WITH

CARE.

ONLY USE EQUIPMENT WITH THE CORRECT PRESSURE RATING.

BEFORE APPLYING PRESSURE, EXAMINE ALL FITTINGS AND EQUIPMENT FOR

DAMAGE. REPLACE ALL DAMAGED FITTINGS AND EQUIPMENT. DO NOT USE ANY

DAMAGED FITTINGS AND EQUIPMENT.

ISOLATE THE POWER SUPPLY BEFORE MAKING ANY ELECTRICAL CONNECTIONS TO

THE REAR PANEL.

2 Packaging

Check the contents of the PACE1000 packaging with the list that follows:

Packaging List - PACE1000

i) PACE1000 Pressure Indicator.

ii) Adaptor, power supply (GE part number 191-370).

iii) User guide and safety instructions, and CD containing the full documentation suite.

iv) Calibration certificate.

2.1 Packaging for Storage or Transportation

To store or return the instrument for calibration/repair do the procedures that follow:

1. Pack the instrument (Ref: K0470, User manual, Reference and Specification, Section

6.13).

2. Return the instrument for calibration/repair complete the return goods procedure (Ref:

K0470, User manual, Reference and Specification, Section 6.12).

3 Preparation for Use

The instrument can be used as a:

• Free-standing instrument positioned on a horizontal surface

• Panel-mounted using the panel-mount option kit (Ref: K0470, User manual, Section 2.5)

• Rack-mounted in a standard 19 inch rack using the rack-mount option kit (Ref: K0470,

User manual, Section 2.5).

K0467 Issue No. 4 5

For free-standing instruments, the feet on the front of the base can be used elevate the

instrument to a better viewing angle.

Note: Allow a free flow of air around the instrument, especially at high ambient temperatures.

3.1 Connecting the Instrument WARNINGS

TURN OFF THE SOURCE PRESSURE(S) AND CAREFULLY VENT THE PRESSURE LINES

BEFORE DISCONNECTING OR CONNECTING THE PRESSURE LINES. PROCEED WITH

CARE.

ONLY USE EQUIPMENT WITH THE CORRECT PRESSURE RATING.

BEFORE APPLYING PRESSURE, EXAMINE ALL FITTINGS AND EQUIPMENT FOR

DAMAGE. REPLACE ALL DAMAGED FITTINGS AND EQUIPMENT. DO NOT USE ANY

DAMAGED FITTINGS AND EQUIPMENT.

3.2 Pneumatic Pressure (Figure 2)

1. Refer to the Data sheet for the correct pressure mediums to be used.

2. Connect the Unit Under Test (UUT) to the required connection port.

Note: For instruments with NPT connections, use applicable pressure sealing.

Figure 2 Sealing Pneumatic Connections

 

recommended method alternative method below 100 bar

6 K0467 Issue No. 4

3.3 Pneumatic connections

For examples of adaptors (see Page 8).

3.4 Input Pressure (Figure 3)

1. Make sure the user systems can be isolated and vented.

2. Connect the Unit Under Test (UUT) to the output connection port.

Note: For instruments with NPT connections, use applicable pressure sealing.

Figure 3 Pneumatic Connections

Connection

Input ISO228/1 G 1/8 parallel threads (DIN ISO228/1, JIS B0202)

Reference ISO228/1 G 1/8 parallel threads (DIN ISO228/1, JIS B0202)

1) Connector 2) Bonded seal

K0467 Issue No. 4 7

4 Installation

The instrument connects to the Unit Under Test.

4.1 Input Pressure and Equipment

The pressure should not exceed 1.25 x full-scale or MWP stated on the rear panel of the

instrument.

To protect the instrument from over-pressure a suitable protection device (such as a

relief valve or bursting disc) must be fitted to prevent over pressurization.

4.2 Pneumatic Connection WARNING

PRESSURE RANGES > 210 bar (3000 psi) ARE ONLY RATED FOR HYDRAULIC USE.

Cautions

Do not exceed the maximum pressures stated in the appropriate Component

Manual for the unit under test.

Reduce pressure at a controlled rate when venting to atmosphere.

Carefully de-pressurize all pipes to atmospheric pressure before disconnecting

and connecting to the unit under test.

4.3 Connections

1. Switch off the power supply before connecting or disconnecting the instrument.

2. Use the appropriate sealing method for all pressure connections.

4.4 Method of connection

 

Recommended method

8 K0467 Issue No. 4

4.5 Adaptors

Refer to the Data sheet for the range of adaptors.



K0467 Issue No. 4 9

4.6 Hydraulic Pressure WARNINGS

HYDRAULIC LIQUID IS DANGEROUS. OBSERVE RELEVANT HEALTH AND SAFETY

PRECAUTIONS. USE APPROPRIATE PROTECTIVE BARRIERS AND EYE PROTECTION.

BEFORE APPLYING PRESSURE, EXAMINE ALL FITTINGS AND EQUIPMENT FOR

DAMAGE AND ENSURE THAT ALL EQUIPMENT IS TO THE CORRECT PRESSURE

RATING.

DO NOT EXCEED THE MAXIMUM WORKING PRESSURE OF THE INSTRUMENT.

PURGE ALL AIR FROM THE HYDRAULIC LIQUID.

PRESSURE RANGES > 210 bar (3000 psi) ARE ONLY RATED FOR HYDRAULIC USE.

DO NOT USE A SENSOR FOR GAS THAT HAS BEEN USED WITH HYDRAULIC LIQUID.

Cautions

Do not exceed the maximum pressures stated in the appropriate component

manual for the unit under test.

Reduce pressure at a controlled rate when venting to atmosphere.

Carefully de-pressurize all pipes to atmospheric pressure before disconnecting

and connecting to the unit under test.

Observe absolute cleanliness when using the instrument.

Severe damage can be caused if equipment connected to this instrument is

contaminated.

Connect only clean equipment to the instrument.

To avoid any contamination, an external filter is recommended.

4.7 Installation

The instrument connects to the Unit Under Test.

4.8 Input Pressure and Equipment

1. The pressure should not exceed 1.25 x full-scale or MWP stated on the rear panel of the

instrument.

2. To protect the instrument from over-pressure a suitable protection device (such as a

relief valve or bursting disc) must be fitted to limit the pressure to below the MWP.

Note: For instruments with NPT connections, use applicable pressure sealing.

Figure 4 Sealing Hydraulic Connections

 

Recommended

method

10 K0467 Issue No. 4

4.9 Hydraulic connections

Note: Pressure connections greater than 210 bar are 9/16” 18UNF Male Autoclave.

1. Switch off the power supply before connecting or disconnecting the instrument.

2. Use the applicable sealing method for all pressure connections.

3. Isolate the hydraulic pressures and de-pressurise the pipes before connecting or

disconnecting the instrument.

4.10 Pressure input (Figure 2)

1. Make sure the user systems can be isolated and vented.

2. Use the applicable sealing method for all pressure connections.

3. The hydraulic liquid must be clean, refer to specification given in the data sheet.

4. Connect the Unit Under Test (UUT) to the appropriate connection port.

5. Fill and bleed the UUT and connecting pipes.

5 Mounting kits

5.1 Rack-mount option (Figure 5)

There must be enough space at the rear of the instrument for all the cables and pipes. The length

of the cables and pipes must allow for the removal and installation of the instrument. The cooling

air of the instrument must not be obstructed. Allow a free flow of air through the equipment rack

and around the instrument, especially at high ambient temperatures.

Figure 5 Rack-mounting

Connection

Input ISO228/1 G 1/8 parallel threads (DIN ISO228/1, JIS B0202)

Reference ISO228/1 G 1/8 parallel threads (DIN ISO228/1, JIS B0202)

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