Frymaster J1C/MJ15 Guía

J1C,

MJ15

OPERATION,

SERVICE

AND

PARTS

MANUAL

J1C/MJ15

Gas

Fryers

Frymaster

L.L.C.,

8700

Line

Avenue

71106,

Box

51000,

Shreveport,

Louisiana

71135-1000

318-865-1711

FAX

813-862-2394

Printed

the

U.S.A.

SERVICE

HOTLINE

1-80Q-551-8633

Price

$4.00

819-5355

04/94

J1C/MJ15

SERIES

FRYERS

TABLE

CONTENTS

SECTION

DESCRIPTION

PAGE

Parts

Ordering/Service

Information

Important

Information

Installation

Instructions

Operating

Instructions

Ventilation

and

Clearance

Draining

and

Filtering

Instructions

Preventive

Maintenance.

J1C/MJ15

Series

Components

Burner

Components

Accessories.

Thermostat

Components

Frypot

Components

Fryer

Troubleshooting

Guide

Service

Procedures

Wiring

Diagrams

.21

Fryer

Specification

Sheet

.22

United

States

Limited

Warranty

The

J1C/MJ15

Series

Fryer

.23

IMPORTANT

INFORMATION

PARTS

ORDERING/SERVICE

INFORMATION

Parts

orders

must

placed

directly

with

your

local

Fry

master

Parts

Distributor.

list

Frymaster

Parts

Distributors

was

included

with

the

fryers

when

shipped

from

the

factory.

you

not

have

access

this

list,

please

contact

the

Frymaster

Service

De¬

partment

1-800-551-8633

1-318-865-1711.

help

speed

your

order,

the

following

information

required:

Model

Number:

Serial

Number:

Type

Gas

Voltage:

Part

Number:_

___

Service

information

may

obtained

calling

your

local

Factory

Authorized

Service

Center.

list

these

agencies

was

packed

with

your

fryer.

Service

information

may

also

obtained

calling

the

Fry¬

master

Service

Department.

When

calling,

please

have

the

following

information

available:

Model

Number:

Serial

Number:

Type

Gas

Voltage:

Nature

Service

Problem:

And

other

information

that

may

helpful

solving

your

service

problem.

PARTS

ORDERING/SERVICE

INFORMATION

CAN¬

ADA

Garland

Commercial

Ranges,

Ltd.,

1177

Ka-

mato

Road,

Mississauga,

Ontario

L4W1X4.

NOTE:

RETAIN

AND

STORE

THIS

MANUAL

SAFE

PLACE

FOR

FUTURE

USE.

ADDITIONAL

COPIES

MAY

OBTAINED

FROM

YOUR

AUTHORIZED

SERVICE

CENTER.

INTRODUCTION

The

J1C/MJ15

Series

are

deep-well,

open-pot

fryers

designed

for

cooking

fried

products.

These

models

are

available

full

pot

arrangement

manufactured

operate

the

type

gas

specified

the

user

(natural,

propane

manufactured

gas).

The

instruc¬

tions

contained

this

manual

should

read

thor¬

oughly

before

attempting

operate

these

fryers.

This

equipment

made

America

and

has

Ameri¬

can

sizes

hardware.

All

hardware

metric

conver¬

sions

are

approximate

and

can

vary

size.

OPERATING,

INSTALLATION,

AND

SERVICE

PERSONNEL

Operating

information

for

Frymaster

equipment

has

been

prepared

for

use

qualified

and/or

authorized

operating

personnel.

All

installation

and

service

Frymaster

equipment

must

performed

qualified,

certified,

licensed,

and/or

authorized

installation

service

personnel.

DEFINITIONS

QUALIFIED

AND/OR

AUTHORIZED

OPERATING

PERSONNEL

Qualified

authorized

operating

personnel

are

those

who

have

carefully

read

the

information

this

man¬

ual

and

have

familiarized

themselves

with

the

equip¬

ment

functions

have

had

experience

with

the

operation

equipment

covered

this

manual.

QUALIFIED

INSTALLATION

PERSONNEL

Qualified

installation

personnel

are:

individuals,

firm,

corporation,

company

which

either

person

through

representative

are

engaged

in,

and

are

responsible

for

the

installation

gas-fired

appliances.

Qualified

installation

personnel

must

experienced

such

work,

familiar

with

all

gas

precautions

re¬

quired,

and

have

complied

with

all

requirements

state

and

local

codes.

QUALIFIED

SERVICE

PERSONNEL

Qualified

service

personnel

are

those

familiar

with

Frymaster

equipment

and

have

been

authorized

The

Frymaster

Corporation.

All

authorized

service

personnel

are

required

equipped

with

com¬

plete

set

service

parts

manuals

and

stock

mini¬

mum

amount

parts

for

Frymaster

equipment.

list

Fry

master

Factory

Authorized

Service

Cen¬

ters

was

included

with

the

fryer

when

shipped

from

the

factory.

you

not

have

access

this

list,

please

contact

the

Frymaster

Customer

Service

De¬

partment

using

the

number

listed

the

front

this

manual.

Failure

use

qualified

service

personnel

will

void

the

Frymaster

warranty.

SHIPPING

DAMAGE

CLAIM

PROCEDURE

For

your

protection,

please

note

that

the

Frymaster

equipment

was

carefully

inspected

and

packed

skilled

personnel

before

leaving

the

factory.

The

transportation

company

assumes

full

responsibility

for

safe

delivery

upon

acceptance

the

equipment.

the

equipment

arrives

damaged:

FILE

CLAIM

FOR

DAMAGES

IMMEDIATELY

regardless

extent

damage.

VISIBLE

DAMAGE

LOSS

sure

this

noted

the

freight

bill

express

receipt

and

signed

the

person

making

the

delivery.

CONCEALED

LOSS

DAMAGE

damage

unnoticed

until

equipment

unpacked,

notify

freight

company

carrier

immediately,

and

file

"concealed

damage"

claim.

This

should

done

within

days

date

delivery.

sure

re¬

tain

container

for

inspection.

FRYMASTER

DOES

NOT

ASSUME

RESPONSIBIL¬

ITY

FOR

DAMAGE

LOSS

INCURRED

TRANSIT.

INSTALLATION

INSTRUCTIONS

PROPER

INSTALLATION

ESSENTIAL

FOR

TROUBLE-FREE

OPERATION.

ANY

ALTERA¬

TIONS

THE

EQUIPMENT

VOIDS

THE

FRY¬

MASTER

WARRANTY.

Before

installing

the

new

equipment,

inspect

the

equipment

carefully

for

visible

and

concealed

dam¬

age.

See

Section

The

fryer

installation

area

must

allow

for

6-inch

(15

cm)

clearance

both

sides

and

back

com¬

bustible

materials;

inches

for

non-combustible

ma¬

terials.

minimum

inches

(61

cm)

should

provided

the

front

the

fryer

for

servicing

and

proper

operation.

Air

for

combustion

enters

the

unit

below

the

cabinet

base.

NOT

BLOCK

THE

AREA

AROUND

THE

BASE

UNDER

THE

FRYERS.

THE

APPLIANCE

AREA

MUST

KEPT

FREE

AND

CLEAR

COMBUSTIBLES.

WARNING

NOT

ATTACH

APRON

DRAIN

BOARD

SINGLE

FRYER.

THE

FRYER

MAY

BECOME

UNSTABLE,

TIP

OVER,

AND

CAUSE

INJURY.

FRYER

EQUIPPED

WITH

CASTERS

Frymaster

fryers

equipped

with

casters

must

installed

manner

that

will

allow

the

fryer

drain

line

drain

properly.

See

Caster

Installation

In¬

struction

sheet

included

with

fryer

literature

package.

Adequate

means

must

provided

avoid

the

splashing

hot

liquid

without

depending

the

gas

connector

and

any

quick-disconnect

device

its

associated

piping.

This

can

accomplished

attaching

restraining

chains/cables

the

out¬

side

the

front

casters

and

securing

the

chains/cables

the

floor.

Ensure

installation

made

with

gas

connector

that

complies

with

the

latest

editions

the

Stan¬

dard

for

Connectors

for

Movable

Gas

Appliances

ANSI

Z21.69

and

Addenda,

Z21.69,

and

quick-

disconnect

device

that

complies

with

the

latest

edition

the

Standard

for

Quick-Disconnect

De¬

vices

for

Use

With

Gas

Fuel,

ANSI

Z21.41.

NATIONAL

CODE

REQUIREMENTS

Frymaster

gas

fryers

are

manufactured

use

the

type

gas

specified

the

rating

plate

located

the

fryer

door(s).

When

installing

gas

fryers

the

United

States,

the

installation

must

conform

with

the

latest

edition

the

National

Fuel

Gas

Code,

ANSI

Z223.1.

addition,

all

local

codes

must

followed.

Can¬

ada,

installation

must

conform

with

the

latest

edition

Standard

CAN/CGA-B149.1

.2,

"Installation

Codes

for

Gas

Burning

Appliances

Equipment".

When

installing

any

type

gas-fired

commercial

kitchen

equipment,

Standard

No.

and

Standard

211

the

National

Fire

Protection

Association

must

followed

implicitly.

copy

the

standards

may

obtained

from

the

National

Protection

Association,

Battery

March

Park,

Quincy,

Massachusetts

02269.

GAS

CONNECTIONS

AND

PIPE

SIZE

The

size

the

fryer

gas

supply

pipe

very

impor¬

tant.

the

pipe

too

small,

the

gas

pressure

the

burner

manifold

will

low.

This

will

cause

slow

re¬

covery

and

delayed

ignition.

The

incoming

gas

sup¬

ply

line

should

minimum

1".

All

single

J1C/MJ15

fryers

require

V-i'

connection.

Batteries

and

MJ15

fryers

require

1”

connection.

NOTE:

Runs

than

feet

and

than

fittings

elbows

require

increase

one

pipe

size.

For

gases

with

heating

values

less

than

800

BTU’s

per

cubic

foot,

increase

the

pipe

size

size.

For

gases,

the

smaller

pipe

size

may

used.

doubt

about

pipe

size,

consult

the

local

gas

company.

CAUTION.

Before

connecting

the

new

pipe

the

J1C/MJ15

series

fryers,

the

pipe

MUST

blown

out

thoroughly

remove

all

foreign

particles.

Foreign

particles

the

burner

and

controls

may

cause

im¬

proper

and

dangerous

operation.

When

using

thread

compound,

use

very

small

amounts

male

threads

only.

Use

pipe

thread

compound

that

will

withstand

the

chemical

action

gases

(Loctite

PST

56765).

NOT

apply

com¬

pound

the

first

threads.

This

will

prevent

clog¬

ging

the

burner

orifices

and

control

valve.

Make

sure

the

installer

checks

all

gas

plumbing

with

soap

solution

for

leaks.

NOT

use

matches,

can¬

dles,

other

ignition

materials.

The

fryers

and

individual

shut-off

valves

must

dis¬

connected

from

the

gas

supply

piping

system

during

any

pressure

testing

the

gas

supply

piping

pres¬

sures

equal

greater

than

psig

(3.45

kPa)

(13.84

W.C.).

The

fryers

must

isolated

from

the

gas

supply

pip¬

ing

system

closing

its

individual

manual

shutoff

valve

during

any

pressure

testing

the

gas

supply

piping

system

test

pressures

equal

less

than

psig

(3.45

kPa).

AFTER

FRYER

UNDER

FRY

STATION

EXHAUST

HOOD

CAUTION:

NOT

CONNECT

FRYER

GAS

SUPPLY

BEFORE

COMPLETING

STEPS

THROUGH

level

fryers

equipped

with

legs,

screw

out

the

legs

approximately

inch.

Adjust

the

legs

should

the

fryer

level

and

properly

elevated

under

the

exhaust

hood.

For

fryers

with

casters,

there

are

built-in

leveling

devices.

The

floor

where

the

fryers

are

installed

must

level.

Check

the

serial

plate

the

fryer

door

deter¬

mine

fryer

burner

set

for

the

proper

gas

type

before

connecting

the

quick

disconnect

piping

from

the

building

gas

supply

pipe.

Minimum

incoming

gas

pressure

for

NATU¬

RAL

GAS

in.

W.C.

(1.49

kPa).

Maximum

incoming

gas

pressure

for

NATURAL

GAS

in.

W.C.

(3.49

kPa).

Minimum

incoming

gas

pressure

for

GAS

in.

W.C.

(2.74

kPa).

Maximum

incoming

gas

pressure

for

GAS

in.

W.C.

(3.49

kPa).

Connect

the

quick

disconnect

hose

pipe

from

the

building

gas

pipe

the

fryer

quick

disconnect

fitting

under

the

front

the

fryer

pipe

the

rear

the

fryer.

the

fryer

drain

valve

and

fill

frypot

with

wa¬

ter

and

boil-out

solution

the

OIL-LEVEL

line

the

back

the

frypot.

Light

the

fryer.

Refer

"Lighting

Instructions"

and

"Boiling

Instructions"

this

manual.

Test

all

piping

for

gas

leaks.

soap

solution

should

used

for

this

purpose.

Never

use

flame.

WARNING:

GAS

ODORS

ARE

DETECTED,

SHUT

OFF

THE

FRYER

GAS

SUPPLY

THE

MAIN

SHUT-OFF

VALVE,

AND

CONTACT

THE

LOCAL

GAS

COMPANY

AUTHORIZED

SERVICE

AGENCY

FOR

SERVICE.

Burner

operating

gas

pressure

can

checked

this

time.

See

"Check

Burner

Manifold

Pressure"

Section

this

manual.

Burner

manifold

pressure

for

NATURAL

GAS

must

4.0

in.

W.C.

(1.0

kPa).

Burner

manifold

pressure

for

GAS

must

10.0

in.

W.C.

(2.50

kPa).

NOTE:

This

should

checked

the

local

gas

company

authorized

service

agent.

OPERATING

INSTRUCTIONS

WARNING:

WHEN

FRYERS

ARE

USE,

FRYER

RESTRAINT

CHAINS/CABLES

MUST

INSTALLED

ORDER

PREVENT

THE

FRYER

FROM

TIPPING

AND

SPLASHING

HOT

LIQUID.

THESE

INSTRUCTIONS

APPLY

FOR

FIRST¬

TIME

USE

THE

FRYER

BOILING

OUT

THE

FRYPOTS

Clean

new

frypots

follows

before

filling

with

shortening:

Before

operating

the

burner,

the

fryer

drain

valve

and

fill

empty

fry

pot

with

mixture

cold

water

and

boil-out

solution.

Fill

frypot

the

OIL-

LEVEL

line.

light

the

fryer,

"Lighting

Instructions”

this

manual

the

back

the

fryer

door.

Set

thermostat

knob

275°F

(135°C)

and

turn

the

fryer

gas

valve

knob

the

position.

Simmer

the

solution

for

hour.

CAUTION:

Never

leave

the

fryer

unattended

during

the

boil-

out

procedure.

Turn

the

gas

valve

knob

the

PI¬

LOT

position

occasionally

ensure

the

boil-out

solution

does

not

foam

and

overflow.

After

the

solution

simmers

for

hour,

turn

the

fryer

gas

valve

knob

the

PILOT

position

and

allow

the

solution

cool.

Add

gallon

(3.8

liters)

cold

water

and

stir.

Drain

the

solution

into

suitable

container

and

clean

the

frypot

thoroughly.

the

drain

valve

and

fill

the

frypot

with

clean

water.

Using

frypot

cleaning

brush,

rinse

the

frypot

twice

and

wipe

with

clean,

dry

towel

after

draining

the

rinse

water.

CAUTION:

REMOVE

ALL

DROPS

WATER

FROM

THE

FRYPOT

BEFORE

FILLING

THE

FRY¬

POT

WITH

SHORTENING.

FILLING

WITH

SHORTENING

J1C/MJ15

Series

fryers

have

minimum

lbs.

liters)

and

maximum

lbs.

(11

liters)

short¬

ening

capacity.

Make

sure

the

fryer

gas

valve

the

OFF

PI¬

LOT

position.

the

frypot

drain

valve.

Remove

the

basket

support

rack,

required.

Fill

the

frypot

the

OIL-LEVEL

line.

When

solid

shortening

used,

make

sure

packed

down

into

the

frypot

cold

zone.

melt

solid

shortening

without

scorching,

alter¬

nately

turn

the

burner

for

about

seconds

and

OFF

for

about

seconds

until

the

shorten¬

ing

melted.

you

see

smoke

during

this

proc¬

ess,

you

are

heating

too

fast

and

scorching

the

shortening.

This

step

not

needed

you

use

liquid

shortening.

See

"Lighting

Instructions"

after

filling

frypot

with

shortening.

LIGHTING

INSTRUCTIONS

J1C/MJ15

SERIES

FRYER

WARNING:

FRYPOT

MUST

FILLED

WITH

WATER

SHORTENING

BEFORE

LIGHTING.

Turn

the

thermostat

knob

the

required

frying

temperature.

Turn

the

gas

valve

knob

the

PILOT

position.

See

Figure

Fig.

Push

the

knob

in,

light

the

pilot

and

continue

hold

the

knob

for

about

seconds

after

the

flame

appears

the

pilot.

Release

the

knob.

The

pilot

should

remain

lit.

CAUTION:

the

pilot

does

not

remain

lit,

wait

min¬

utes

before

attempting

light

relight.

After

the

pilot

remains

lit,

turn

the

knob

counter¬

clockwise

the

position.

See

Figure

The

burner

will

now

light

and

controllable

the

thermostat.

CAUTION:

the

pilot

and

main

burner

out,

the

fryer(s)

MUST

completely

shut

down

least

minutes

before

lighting.

ACCESSING

FRYERS

FOR

SERVICING

WARNING:

Moving

fryer

filled

with

hot

shortening

may

cause

splattering

hot

shortening.

Extreme

care

must

exercised.

recommended

that

the

operator

servicer

the

draining

instructions

this

manual

before

attempting

relocate

the

fryer.

Disconnect

the

quick-disconnect

hose.

Remove

restraining

devices

typically

applied

the

bottom

the

back

the

fryer.

Relocate

the

fryer

for

service

accessibility.

After

servicing

complete,

reconnect

the

quick-

disconnect

hose.

Attach

the

restraining

devices.

SHUTTING

FRYER(S)

OFF

FOR

SHORT

PERIODS

Open

fryer

door(s)

and

turn

gas

valve

knob(s)

the

PILOT

position.

See

Figure

Depress

gas

valve

knob(s)

and

turn

slightly

clockwise.

Release

and

continue

turning

clockwise

the

OFF

position.

See

Figure

VENTILATION

AND

CLEARANCE

One

the

most

important

considerations

effi¬

cient

fryer

operation

ventilation.

Make

sure

the

fryer

installed

that

products

combustion

are

removed

efficiently

and

the

kitchen

ventilation

system

does

not

produce

drafts

that

interfere

with

proper

burner

operation.

The

fryer

flue

opening

must

not

placed

the

intake

the

ex¬

haust

fan.

The

fryer

must

never

have

the

flue

extended

"chimney'’

fashion.

extended

flue

will

change

the

combustion

characteristics

the

fryer

caus¬

ing

longer

recovery

time.

This

frequently

causes

delayed

ignition.

provide

air

flow

necessary

for

good

combustion

and

burner

operation,

the

areas

surrounding

the

fryer

front,

sides

and

rear

must

kept

clear

and

unobstructed.

The

fryer(s)

must

installed

area

with

ade¬

quate

air

supply

and

ventilation.

Many

operators

not

realize

that

the

finest

ven¬

tilation

system

will

break

down

improperly

main¬

tained.

The

duct

system,

the

hood,

and

the

filter

bank

must

cleaned

regular

basis

and

kept

grease-free.

Adequate

distances

must

maintained

from

the

flue

outlet

the

fryer

the

lower

edge

the

fil¬

ter

bank.

Install

filters

angle

45°.

Place

drip

tray

beneath

the

lowest

edge

the

filter.

For

U.S.

installation,

NFPA

Standard

No.

states

that,

minimum

distance

in.

(450

mm)

should

maintained

between

the

flue

out¬

let

and

the

lower

edge

the

grease

filter".

recommend

that

the

MINIMUM

DISTANCE

IN.

(600

mm)

FROM

THE

FLUE

OUTLET

THE

BOTTOM

EDGE

THE

FILTER

WHEN

THE

APPLIANCE

CONSUMES

THAT

120,000

BTU

PER

HOUR.

Information

con¬

struction

and

installation

ventilating

hoods

can

found

the

NFPA

Standard

above.

copy

this

standard

may

obtained

from

the

National

Fire

Protection

Association,

Battery

March

Park,

Quincy,

Mass.

02269.

DRAINING

AND

FILTERING

INSTRUCTIONS

WARNING:

Use

care

when

draining

and

filtering

shortening

avoid

serious

burns.

FILTERING

The

following

procedure

recommended

drain

and

filter

your

shortening

when

filter

machine

not

available.

urn

the

fryer

gas

valve

knob

PILOT.

Screw

the

drain

pipe

(provided

with

fryer)

into

the

drain

valve.

Make

sure

the

drain

pipe

firmly

screwed

into

the

drain

valve

and

that

the

curved

end

pointing

down.

See

Figure

Fig.

Position

metal

container

with

sealable

cover

un¬

der

the

drain

pipe.

The

metal

container

must

able

withstand

the

hot

shortening

and

hold

hot

liquids.

Fry

master

recommends

that

Frymaster

filter

cone

holder

and

filter

cone

used

when

filter

machine

not

available.

you

are

using

the

Frymaster

filter

cone

holder

and

cone,

sure

that

the

cone

holder

rests

securely

the

metal

container.

Open

the

drain

valve

slowly

avoid

splattering.

splattering

occurs,

exercise

extreme

caution.

the

drain

valve

becomes

clogged

with

food

par¬

ticles,

you

may

wish

use

the

Fryer's

Friend

(poker-like

tool).

Use

this

tool

from

the

inside

the

frypot

ONLY.

See

Figure

Carefully

grip

the

tool

far

possible

away

from

the

shortening

the

frypot.

NOT

hammer

the

drain

valve,

this

damages

the

drain

valve

ball.

NOT

insert

the

tool

into

the

front

the

drain

unclog

the

valve,

hot

shortening

will

rush

out

cre¬

ating

extreme

hazard.

Fig.

CAUTION.

Allow

the

shortening

cool

100°F

(38°C)

lower

before

transporting

the

container

and

removing

the

drain

pipe.

Shortening

temperature

140°F

(60°C)

higher

will

result

severe

burns.

FOR

SAFE.

CONVENIENT

DRAINING

AND

DIS¬

POSING

USED

SHORTENING.

FRYMASTER

RECOMMENDS

THE

USE

THE

FRYMASTER

SHORTENING

DISPOSAL

UNIT

(SDU).

THE

SDU

AVAILABLE

THROUGH

YOUR

LOCAL

DISTRIBUTOR.

After

draining

the

shortening,

clean

all

food

parti¬

cles

and

residual

shortening

from

the

frypot

before

refilling.

the

drain

valve

and

refill

the

frypot

with

cluan,

filtered

shortening.

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