Frymaster FPHD65 Manual de usuario

NON-CE &

Dean, a member of the Commercial Food Equipment Service Association, recommends using

CFESA Certified Technicians.

24-Hour Service Hotline 1-800-551-8633 MAY 2007

PRINTED IN

THE UNITED STATES

OF AMERICA

*8195698*

Decathlon Series Gas Fryers

(D & HD Models)

Installation & Operation Manual

Please read all sections of this manual and retain for future reference.

- DEAN D, SCFD, and CFD Models

- DEAN HD and SCFHD Models

- FRYMASTER FPD65 and FPHD65 Models

NOTICE

This appliance is intended for professional use only and is to be operated by qualified

personnel only. A Frymaster and Dean Factory Authorized Service Center (FASC) or other

qualified professional should perform installation, maintenance, and repairs. Installation,

maintenance, or repairs by unqualified personnel may void the manufacturer’s warranty. See

Chapter 1 of this manual for definitions of qualified personnel.

NOTICE

This equipment must be installed in accordance with the appropriate national and local codes of

the country and/or region in which the appliance is installed. See NATIONAL CODE

REQUIREMENTS in Chapter 3 of this manual for specifics.

NOTICE

Drawings and photos used in this manual are intended to illustrate operational, cleaning and

technical procedures and may not conform to onsite management operational procedures.

NOTICE TO OWNERS OF UNITS EQUIPPED WITH COMPUTERS

U.S.

This device complies with Part 15 of the FCC rules. Operation is subject to the following two

conditions: 1) This device may not cause harmful interference, and 2) This device must accept

any interference received, including interference that may cause undesired operation. While

this device is a verified Class A device, it has been shown to meet Class B limits.

CANADA

This digital apparatus does not exceed the Class A or B limits for radio noise emissions as set

out by the ICES-003 standard of the Canadian Department of Communications.

Cet appareil numerique n’emet pas de bruits radioelectriques depassany les limites de classe A

et B prescrites dans la norme NMB-003 edictee par le Ministre des Communications du Canada.

DANGER

Improper installation, adjustment, maintenance or service, and unauthorized alterations or

modifications can cause property damage, injury, or death. Read the installation, operating and

service instructions thoroughly before installing or servicing this equipment. Only qualified

service personnel may convert this appliance to use a gas other than that for which it was

originally configured. See Chapter 1 of this manual for definition of qualified service personnel.

NOTICE

The Commonwealth of Massachusetts requires any and all gas products to be installed by a

licensed plumber or pipe fitter.

DANGER

Adequate means must be provided to limit the movement of this appliance without depending

upon the gas line connection. Single fryers equipped with legs must be stabilized by installing

anchor straps. All fryers equipped with casters must be stabilized by installing restraining

chains. If a flexible gas line is used, an additional restraining cable must be connected at all

times when the fryer is in use.

DANGER

The front ledge of the fryer is not a step. Do not stand on the fryer. Serious injury can result

from slips or contact with the hot oil.

DANGER

Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any

other appliance.

DANGER

Instructions to be followed in the event the operator smells gas or otherwise detects a gas leak

must be posted in a prominent location. This information can be obtained from the local gas

company or gas supplier.

DANGER

The crumb tray in fryers equipped with a filter system must be emptied into a fireproof container

at the end of frying operations each day. Some food particles can spontaneously combust if left

soaking in certain shortening material. Additional information can be obtained in the filtration

manual included with the system.

WARNING

No structural material on the fryer should be altered or removed to accommodate placement of

the fryer under a hood. Questions? Call the Frymaster and Dean Service Hotline at 1-800-551-

8633.

WARNING

Do not bang fry baskets or other utensils on the fryer’s joiner strip. The strip is present to seal

the joint between the frypot. Banging fry baskets on the strip to dislodge shortening will distort

the strip, adversely affecting its fit. It is designed for a tight fit and should only be removed for

cleaning.

NOTICE

IF, DURING THE WARRANTY PERIOD, THE CUSTOMER USES A PART FOR THIS ENODIS

EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED PART PURCHASED

DIRECTLY FROM FRYMASTER AND DEAN, OR ANY OF ITS AUTHORIZED SERVICE CENTERS,

AND/OR THE PART BEING USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATION, THIS

WARRANTY WILL BE VOID. FURTHER, FRYMASTER AND DEAN AND ITS AFFILIATES WILL

NOT BE LIABLE FOR ANY CLAIMS, DAMAGES OR EXPENSES INCURRED BY THE CUSTOMER

WHICH ARISE DIRECTLY OR INDIRECTLY, IN WHOLE OR IN PART, DUE TO THE

INSTALLATION OF ANY MODIFIED PART AND/OR PART RECEIVED FROM AN UNAUTHORIZED

SERVICE CENTER.

High Efficiency Decathlon (HD) Series Gas Fryers

Installation & Operation Manual

TABLE OF CONTENTS

1. INTRODUCTION 1-1

1.1 Applicability and Validity 1-1

1.2 After Purchase 1-1

1.3 Ordering Parts 1-1

1.4 Service Information 1-2

1.5 Computer Information 1-2

1.6 Safety Information 1-3

1.7 Service Personnel 1-3

2. IMPORTANT INFORMATION 2-1

2.1 Receiving and Unpacking Equipment 2-1

2.2 General 2-1

2.3 Product Description 2-2

2.4 Principles of Operation 2-2

2.5 Rating Plate 2-3

2.6 Pre-Installation 2-3

2.7 Air Supply and Ventilation 2-4

2.8 Equipment Installed at High Altitudes 2-5

3. INSTALLATION 3-1

3.1 Installing the Fryer 3-1

3.2 Leveling the Fryer (Fryers equipped with legs only) 3-1

3.3 Installing Casters and Legs 3-2

3.4 Gas Connections 3-3

3.5 Gas Specifications 3-6

3.6 Gas Adjustment 3-7

3.7 Gas Conversion Procedures 3-7

3.8 Electrical Connections 3-9

Page #

High Efficiency Decathlon (HD) Series Gas Fryers

Installation & Operation Manual

TABLE OF CONTENTS (CONT.)

Page #

4. FRYER OPERATIONS 4-1

4.1 Initial Start-up 4-1

4.2 Boil-Out Procedure 4-3

4.3 Final Preparation 4-5

5. CONTROLLER OPERATING INSTRUCTIONS 5-1

5.1 Operating Instructions: Electronic Thermostat Controller 5-1

5.2 Electronic Thermostat Controller/Computer with Back-Up Thermostat 5-2

6. FILTRATION 6-1

6.1 General 6-1

6.2 Filter Preparation 6-1

6.3 Daily Filter Operation 6-2

6.4 Operating the Filter 6-2

7. PREVENTATIVE MAINTENANCE 7-1

7.1 Daily 7-1

7.2 Weekly 7-1

7.3 Periodic/Annual 7-2

7.4 Stainless Steel Care 7-2

8. TROUBLESHOOTING 8-1

8.1 Pilot Burner Malfunction 8-1

8.2 Main Burner Malfunctions 8-2

8.3 Electronic Thermostat Calibration 8-3

HIGH EFFICIENCY DECATHLON (HD) SERIES GAS FRYERS

CHAPTER 1: INTRODUCTION

1-1

1.1 Applicability and Validity

The Dean Decathlon Series gas model family (D models) has been approved by the European

Union (EU) for sale and installation in the following EU countries: AT, BE, KE, KD, ES, FI,

FR, GB, IE, IT, LU, NL, NO, PT and SE.

The Dean High Efficiency Decathlon Series gas model family (HD models) has not been

approved by the European Union (EU) for sale or installation in EU countries. Information

regarding this fryer is for non-members of the EU only.

This manual is applicable to and valid for all Dean Decathlon gas units sold in English-

speaking countries, including those in the European Union. This manual is applicable to and

valid for all Dean High Efficiency Decathlon gas units sold in English-speaking countries,

excluding the European Union. Where conflicts exist between instructions and information in

this manual and local or national codes of the country in which the equipment is installed,

installation and operation shall comply with those codes.

This appliance is only for professional use and shall be used by qualified personnel as defined

in Section 1.7.

1.2 After Purchase

In order to improve service, have the following chart filled in by the Dean Authorized Service

Technician who installed this equipment.

Authorized Service

Technician/FASC

Address

Telephone/Fax

Model Number

Serial Number

Gas Type

1.3 Ordering Parts

Customers may order parts directly from their local factory authorized service center. For this

address and phone number, contact your factory authorized service center or call the Dean Service

Hotline phone number, 1-800-551-8633.

To speed up your order, provide the model number, serial number, gas type, part needed, item part

number (if known), and quantity needed.

HIGH EFFICIENCY DECATHLON (HD) SERIES GAS FRYERS

CHAPTER 1: INTRODUCTION

1-2

1.4 Service Information

Call the Dean Service Hotline, 1-800-551-8633, for the location of your nearest factory authorized

service center. To assist you more efficiently, always provide the service technician with the model

number, gas type, serial number, and the nature of the problem.

1.5 Computer Information

This equipment has been tested and found to comply with the limits for a Class A digital device,

pursuant to Part 15 of the FCC rules. While this device is a verified Class A device, it has been

shown to meet the Class B limits. These limits are designed to provide reasonable protection against

harmful interference when the equipment is operated in a commercial environment. This equipment

generates, uses, and can radiate radio frequency energy and may cause harmful interference to radio

communications if not installed and used in accordance with the instruction manual. Operation of

the equipment in a residential area is likely to cause harmful interference in which case the user will

be required to correct the interference at his/her own expense.

The user is cautioned that any changes or modifications not expressly approved by the party

responsible for compliance could void the user's authority to operate the equipment.

If necessary, the user should consult the dealer or an experienced radio and television technician for

additional suggestions.

The user may find the following booklet prepared by the Federal Communications Commission

helpful: "How to Identify and Resolve Radio-TV Interference Problems". This booklet is available

from the U.S. Government Printing Office, Washington, DC 20402, Stock No. 004-000-00345-4.

1.6 Safety Information

Before attempting to operate your unit, read the instructions in this manual thoroughly.

Throughout this manual, you will find notations enclosed in double-bordered boxes similar to the

ones below.

CAUTION

CAUTION boxes contain information about actions or conditions that may cause or result in a

malfunction of your system.

WARNING

WARNING boxes contain information about actions or conditions that may cause or result in

damage to your system, and which may cause your system to malfunction.

DANGER

DANGER boxes contain information about actions or conditions that may cause or result in injury

to personnel, and which may cause damage to your system and/or cause your system to malfunction.

HIGH EFFICIENCY DECATHLON (HD) SERIES GAS FRYERS

CHAPTER 1: INTRODUCTION

1-3

1.7 Service Personnel

A. Qualified and/or Authorized Operating Personnel

1. Qualified/authorized operating personnel are those who have carefully read the information

in this manual and have familiarized themselves with the equipment functions, or have had

previous experience with the operation of equipment covered in this manual.

B. Qualified Installation Personnel

1. Qualified installation personnel are individuals, firms, corporations, and/or companies, that,

either in person or through a representative, are engaged in and responsible for the

installation of gas-fired appliances. Qualified personnel must be experienced in such work,

be familiar with all gas precautions involved, and have complied with all requirements of

applicable national and local codes.

C. Qualified Service Personnel

1. Qualified service personnel are those who are familiar with Dean equipment and have been

authorized by Dean to perform service on Dean equipment. All authorized service

personnel are required to be equipped with a complete set of service parts manuals and stock

a minimum amount of parts for Dean equipment. A list of Dean Factory Authorized Service

Centers (FASCs) was included with the fryer when shipped from the factory. Failure to use

qualified service personnel will void the Dean warranty on your equipment.

HIGH EFFICIENCY DECATHLON (HD) SERIES GAS FRYERS

CHAPTER 2: IMPORTANT INFORMATION

2-1

2.1 Receiving and Unpacking Equipment

A. Check that the container is upright. Use an outward prying motion - no hammering - to

remove the carton. Unpack the fryer carefully and remove all accessories from the carton.

Do not discard or misplace these, as they will be needed.

B. After unpacking, immediately check the equipment for visible signs of shipping damage. If

damage has occurred, contact the carrier and file the appropriate freight claims. Do not

contact the factory. Shipping damage responsibility is between the carrier and the dealer.

If your equipment arrives damaged:

1. File claim for damages immediately, regardless of extent of damage.

2. Visible loss or damage: Be sure this is noted on the freight bill or express receipt and is

signed by the person making the delivery.

3. Concealed loss or damage: If damage is unnoticed until equipment is unpacked, notify

freight company or carrier immediately, and file a concealed damage claim. This should

be done within 15 days of date of delivery. Be sure to retain container and all packing

materials for inspection.

NOTE: Dean Does Not Assume Responsibility for Damage or Loss Incurred in Transit.

C. Frying systems with built-in filtration: Take off the filter support brace and remove the

filter pan from the cabinet.

D. Decathlon four-battery systems: Casters are pre-installed on the frying system and the

carton is furnished with three unloading ramps. Remove the braces from the front casters by

taking out the securing bolts. Carefully roll the unit down the ramps from the front (cooking

side).

E. Remove all plastic skin from sides, front, and doors of the fryer(s). Failure to do this prior to

initial fryer operation will make it very difficult to remove later.

2.2 General

Qualified, licensed, and/or authorized installation or service personnel only (as defined in

Section 1.6) should perform the following:

•Installation and service on Dean equipment.

•Conversion of this appliance from one gas type to another.

Failure to use qualified, licensed, and/or authorized installation or service personnel to install,

convert to another gas type or otherwise service this equipment will void the Dean warranty

and may result in damage to the equipment or injury to personnel.

HIGH EFFICIENCY DECATHLON (HD) SERIES GAS FRYERS

CHAPTER 2: IMPORTANT INFORMATION

2-2

2.2 General (cont.)

Where conflicts exist between instructions and information in this manual and local code or

national codes, or regulations, installation and operation shall comply with the codes or

regulations in force in the country in which the equipment is installed.

DANGER

Building codes prohibit a fryer with its open tank of hot oil/shortening from being

installed beside an open flame of any type, including those of broilers and ranges.

Upon arrival, inspect the fryer carefully for visible or concealed damage. (See Receiving and

Unpacking Equipment in Section 2.1.)

CAUTION

Dean appliances equipped with legs are for stationary installations. Appliances

fitted with legs must be lifted during movement to avoid damage to the appliance

and bodily injury. For moveable installations, optional equipment casters must be

used. Questions? Call 1-800-551-8633.

2.3 Product Description

Dean Decathlon Series gas fryers are energy efficient, tube-style, gas-fired units. All units are

shipped completely assembled with accessories packed inside the frypot. All units are adjusted,

tested and inspected at the factory before shipment. Sizes, weights and input rates of all models are

listed in this manual.

WARNING

The on-site supervisor is responsible for ensuring that operators are made aware of

the inherent hazards of operating a hot oil frying system, particularly the aspects of

system operation, oil filtration, draining and cleaning procedures.

2.4 Principles of Operation

The incoming gas flows through orifices and is mixed with air in the burners to create the correct

ratio for proper combustion. The mixture is ignited at the front end of each heat tube by the pilot

light. Internal diffusers slow the flame as it goes through the burner tube. This slow, turbulent flame

increases heat transfer to the walls of the tubes to heat the oil more efficiently.

Otros manuales para FPHD65

Este manual sirve para los siguientes modelos

Tabla de contenidos

Otros manuales de Freidora de Frymaster

Frymaster

Frymaster FR 3 Manual de usuario

Frymaster

Frymaster FilterQuick FQG30-T Manual de usuario

Frymaster

Frymaster MASTERJET J1C Series Guía

Frymaster

Frymaster 21814GF Manual de usuario

Frymaster

Frymaster YSCF14G Series Manual de usuario

Frymaster

Frymaster BIELA14 Manual de usuario

Frymaster

Frymaster PERFORMANCE PRO SERIES 35 Manual de usuario

Frymaster

Frymaster FPLHDC65 Series Manual de usuario

Frymaster

Frymaster Protector FPEL214 Manual de usuario

Frymaster

Frymaster LOV BIEL14 SERIES Manual de usuario

Frymaster

Frymaster Heated Landing Zone HLZ 18 Manual de usuario

Frymaster

Frymaster FOOTPRINT H50 Instrucciones de construcción

Frymaster

Frymaster FilterQuick FQG30 Manual de usuario

Frymaster

Frymaster FilterQuick FQG30 Manual de usuario

Frymaster

Frymaster G18FB Series Manual de usuario

Frymaster

Frymaster FilterQuick FQE30-T Manual

Frymaster

Frymaster Dean DF20000001 Instrucciones de construcción

Frymaster

Frymaster FootPrint Pro Series Guía de configuración

Frymaster

Frymaster YSCFC24GSERIES YSCFC24GSERIES Guía

Frymaster

Frymaster Performance MJ40 Manual de usuario

Frymaster

Frymaster FilterQuick FQE30-T Manual de usuario

Frymaster

Frymaster FQG120T Manual de usuario

Frymaster

Frymaster easyTouch FilterQuick FQG60T Manual de usuario

Frymaster

Frymaster FOOTPRINT 8195991 Manual de usuario

Manuales populares de Freidora de otras marcas

Innsky

Innsky 55SA1US Manual de usuario

Falcon

Falcon G350/11 Guía del usuario

GoWISE USA

GoWISE USA GW22612 Manual de usuario

Wolf

Wolf IF15/S Manual de usuario

Electrolux

Electrolux Thermetic 9CHG583284 Guía rápida

Gourmia

Gourmia GAF799 Manual de usuario

DeLonghi

DeLonghi D677UX Manual de usuario

SEVERIN

SEVERIN DEEP FRYER - Guía del usuario

Toastmaster

Toastmaster TMFG18-NAT Manual de usuario

Domo

Domo DO465FR Manual de usuario

Henny Penny

Henny Penny PFG-691 Manual de usuario

Farberware

Farberware FBW FT 43721 B Manual de usuario

GERMANICA

GERMANICA GEAF5L3LD Manual de usuario

Roller Grill

Roller Grill MF 120 R Manual de operación

Philips

Philips HD9211 Manual de usuario

Linea 2000

Linea 2000 Domo DO536FR Manual de usuario

Lakeland

Lakeland 31796 Manual de usuario

Dash

Dash Tasti-Crisp DFAF755 Manual de usuario