Frymaster FPD65 Series Manual de usuario

PARTS LIST

PARTS LISTPARTS LIST

PARTS LIST

INCLUDED

INCLUDEDINCLUDED

INCLUDED

Frymaster, a member of the Commercial Food Equipment Service Association, recommends

using CFESA Certified Technicians.

24-Hour Service Hotline 1-800-551-8633 MARCH 2004

*8196039*

*8196039**8196039*

*8196039*

Frymaster FPD65 Series

Gas Fryers

Installation & Operation Manual

FPD65 Series with Built-In Filtration

Please read all sections of this manual and retain for future reference.

NOTICE

This appliance is intended for professional use only and is to be operated by qualified

personnel only. A Frymaster/Dean Factory Authorized Service Center (FASC) or other qualified

professional should perform installation, maintenance, and repairs. Installation, maintenance,

or repairs by unqualified personnel may void the manufacturer’s warranty. See Chapter 1 of

this manual for definitions of qualified personnel.

NOTICE

This equipment must be installed in accordance with the appropriate national and local codes of

the country and/or region in which the appliance is installed. See NATIONAL CODE

REQUIREMENTS in Chapter 3 of this manual for specifics.

NOTICE

DANGER

Improper installation, adjustment, maintenance or service, and unauthorized alterations or

modifications can cause property damage, injury, or death. Read the installation, operating and

service instructions thoroughly before installing or servicing this equipment. Only qualified

service personnel may convert this appliance to use a gas other than that for which it was

originally configured. See Chapter 1 of this manual for definition of qualified service personnel.

DANGER

Adequate means must be provided to limit the movement of this appliance without depending

upon the gas line connection. Single fryers equipped with legs must be stabilized by installing

anchor straps. All fryers equipped with casters must be stabilized by installing restraining

chains. If a flexible gas line is used, an additional restraining cable must be connected at all

times when the fryer is in use.

DANGER

The front ledge of the fryer is not a step. Do not stand on the fryer. Serious injury can result

from slips or contact with the hot oil.

DANGER

Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any

other appliance.

DANGER

Instructions to be followed in the event the operator smells gas or otherwise detects a gas leak

must be posted in a prominent location. This information can be obtained from the local gas

company or gas supplier.

DANGER

The crumb tray in fryers equipped with a filter system must be emptied into a fireproof container

at the end of frying operations each day. Some food particles can spontaneously combust if left

soaking in certain shortening material. Additional information can be obtained in the filtration

manual included with the system.

WARNING

No structural material on the fryer should be altered or removed to accommodate placement of

the fryer under a hood. Questions? Call the Frymaster/Dean Service Hotline at 1-800-551-8633.

WARNING

Do not bang fry baskets or other utensils on the fryer’s joiner strip. The strip is present to seal

the joint between the frypot. Banging fry baskets on the strip to dislodge shortening will distort

the strip, adversely affecting its fit. It is designed for a tight fit and should only be removed for

cleaning.

FPD65 Series Gas Fryers

Installation & Operation Manual

TABLE OF CONTENTS

Page #

1. INTRODUCTION 1-1

1.1 After Purchase 1-1

1.2 Ordering Parts 1-1

1.3 Service Information 1-1

1.4 Computer Information 1-1

1.5 Safety Information 1-2

1.6 Service Personnel 1-3

2. IMPORTANT INFORMATION 2-1

2.1 Receiving and Unpacking Equipment 2-1

2.2 General 2-2

2.3 Principles of Operation 2-3

2.4 Rating Plate 2-3

2.5 Pre-Installation 2-3

2.6 Air Supply and Ventilation 2-5

2.7 Equipment Installed at High Altitudes 2-5

3. INSTALLATION 3-1

3.1 Installing the Fryer 3-1

3.2 Gas Connections 3-4

3.3 Adjustments/Adaptation to Different Gases 3-7

3.4 Electrical Connections 3-9

4. FRYER OPERATIONS 4-1

4.1 Initial Start-up 4-1

4.2 Boil-Out Procedure 4-3

4.3 Final Preparation 4-5

FPD65 Series Gas Fryers

Installation & Operation Manual

TABLE OF CONTENTS (CONT.)

Page #

5. FILTRATION OPERATION 5-1

5.1 General 5-1

5.2 Filtration Preparation 5-1

5.3 Daily Filtration Operation 5-4

5.4 Operating the Filter 5-6

6. PREVENTATIVE MAINTENANCE 6-1

6.1 General 6-1

7. TROUBLESHOOTING 7-1

7.1 General 7-1

7.2 Pilot Burner Malfunction 7-2

7.3 Main Burner Malfunctions 7-2

7.4 Wiring Diagram, Main 7-4

7.5 Wiring Diagram, Filter 7-5

8. PARTS LIST 8-1

8.1 Cabinetry and Related Components 8-1

8.2 Doors, Topcaps and Related Components 8-3

8.3 Frypots, Burners and Related Components 8-4

8.4 Component Box Components 8-6

8.5 Filter Pan and Related Components 8-7

8.6 Oil-Drain Components 8-8

8.7 Oil-Return Components 8-10

8.8 Suction Tube, Oil-Return Components 8-11

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FRYMASTER FPD65 SERIES GAS FRYERS

CHAPTER 1: INTRODUCTION

1-1

1.1 After Purchase

In order to improve service, have the following chart filled in by the Frymaster/Dean Authorized

Service Technician who installed this equipment.

Authorized Service

Technician/FASC

Address

Telephone/Fax

Model Number

Serial Number

Gas Type

1.2 Ordering Parts

Customers may order parts directly from their local factory authorized service center. For this

address and phone number, contact your factory authorized service center or call the Frymaster/Dean

Service Hotline phone number, 1-800-551-8633.

To speed up your order, provide the model number, serial number, gas type, part needed, item part

number (if known), and quantity needed.

1.3 Service Information

Call the Frymaster/Dean Service Hotline, 1-800-551-8633, for the location of your nearest factory

authorized service center. To assist you more efficiently, always provide the service technician with

the model number, gas type, serial number, and the nature of the problem.

1.4 Computer Information

This equipment has been tested and found to comply with the limits for a Class A digital device,

pursuant to Part 15 of the FCC rules. While this device is a verified Class A device, it has been

shown to meet the Class B limits. These limits are designed to provide reasonable protection against

harmful interference when the equipment is operated in a commercial environment. This equipment

generates, uses and can radiate radio frequency energy and, if not installed and used in accordance

with the instruction manual, may cause harmful interference to radio communications. Operation of

the equipment in a residential area is likely to cause harmful interference in which case the user will

be required to correct the interference at his/her own expense.

FRYMASTER FPD65 SERIES GAS FRYERS

CHAPTER 1: INTRODUCTION

1-2

1.4 Computer Information (cont.)

The user is cautioned that any changes or modifications not expressly approved by the party

responsible for compliance could void the user's authority to operate the equipment.

If necessary, the user should consult the dealer or an experienced radio and television technician for

additional suggestions.

The user may find the following booklet prepared by the Federal Communications Commission

helpful: "How to Identify and Resolve Radio-TV Interference Problems". This booklet is available

from the U.S. Government Printing Office, Washington, DC 20402, Stock No. 004-000-00345-4.

1.5 Safety Information

Before attempting to operate your unit, read the instructions in this manual thoroughly.

Throughout this manual, you will find notations enclosed in double-bordered boxes similar to the

ones below.

CAUTION

CAUTION boxes contain information about actions or conditions that may cause or result in a

malfunction of your system.

WARNING

WARNING boxes contain information about actions or conditions that may cause or result in

damage to your system, and which may cause your system to malfunction.

DANGER

DANGER boxes contain information about actions or conditions that may cause or result in injury

to personnel, and which may cause damage to your system and/or cause your system to malfunction.

FRYMASTER FPD65 SERIES GAS FRYERS

CHAPTER 1: INTRODUCTION

1-3

1.6 Service Personnel

1.6.1 Definitions

A. Qualified and/or Authorized Operating Personnel

1. Qualified/authorized operating personnel are those who have carefully read the information

in this manual and have familiarized themselves with the equipment functions, or have had

previous experience with the operation of equipment covered in this manual.

B. Qualified Installation Personnel

1. Qualified installation personnel are individuals, or firms, corporations, or companies, which,

either in person or through a representative are engaged in and are responsible for the

installation of gas-fired appliances. Qualified personnel must be experienced in such work,

be familiar with all gas precautions involved, and have complied with all requirements of

applicable national and local codes.

C. Qualified Service Personnel

1. Qualified service personnel are those who are familiar with Frymaster/Dean equipment and

have been authorized by Frymaster/Dean to perform service on Frymaster/Dean equipment.

All authorized service personnel are required to be equipped with a complete set of service

parts manuals and stock a minimum amount of parts for Frymaster/Dean equipment. A list

of Frymaster/Dean Factory Authorized Service Centers (FASCs) was included with the fryer

when shipped from the factory. Failure to use qualified service personnel will void the

Frymaster/Dean warranty on your equipment.

THIS PAGE INTENTIONALLY LEFT BLANK.

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