Fluke VIBRONET Signalmaster Manual de usuario

Installation

Edition June 2016

VIB9.520.G

Translation of the German manual

VIBRONET®

Signalmaster

This manual is valid for:

VIBRONET Signalmaster, Standard package, VIB 5.890-3

LEGAL NOTICES

Protection notice

These instructions and the product described herein are protected by copyright. The authors reserve all

rights. These instructions must not be copied, reproduced translated or made available to third parties in

any other form - in part or in full - without prior approval.

Exclusion of liability

Any claims against the authors in relation to the product described in these instructions are excluded. The

authors do not provide any guarantee for the accuracy of the contents of these instructions. Furthermore,

the authors are not in any way liable for any direct or indirect loss arising from using the product or from

using these instructions even if the authors have identiﬁed the potential for such a loss.

The authors do not accept any liability for potential faults in the product. This exclusion of liability also

applies to dealers and distributors. Subject to errors and design changes, in particularly in terms of further

technical developments.

Trademark

The trademarks and registered trademarks referenced in these instructions are generally marked as such

and are the property of their owners. The absence of a marking does not however mean that names are

not protected.

VIBRONET® and OMNITREND® are registered trademarks of PRUFTECHNIK. ICP® is a registered trade-

mark of PCB Piezotronics Inc.

VIBRONET Installation 06.2016

Contents

Chapter 1: Introduction ............................................. 5

1.1 First steps ....................................................................... 5

1.2 Service addresses............................................................ 5

1.3 About this manual.......................................................... 6

Chapter 2: Safety....................................................... 7

2.1 Information for the operator........................................... 7

2.2 Information for the installation personnel ....................... 8

2.3 Intended use .................................................................. 8

2.4 Residual risks and protective measures............................ 9

2.5 EU conformity .............................................................. 10

Chapter 3: Technical data......................................... 11

3.1 Hardware ..................................................................... 11

3.2 Dimensions................................................................... 14

3.3. LED displays................................................................. 16

Chapter 4: Installation.............................................. 17

4.1 Preparation................................................................... 17

Cabling...............................................................................................17

Tools and consumables .......................................................................17

4.2 Installing sensors ......................................................... 19

Temperature probe - VIB 6.610 ...........................................................19

RPM sensor – VIB 6.620 / VIB 6.622....................................................20

4.3 Installing ﬁeld multiplexers............................................ 22

4.4 Installing the cabinet .................................................... 24

4.5 Electrical connection..................................................... 25

Connecting sensors ............................................................................25

Connecting RPM sensor and temperature probe .................................27

Temperature probe with 3-lead or 4-lead connector............................28

Connecting external process variables (I/U level)..................................29

Connecting multiple MUXes to form a string line................................30

Connecting a MUX string line to the basic unit ..................................31

Connecting the relay outputs..............................................................32

Connecting a communication network ...............................................33

Connecting an external power supply .................................................35

Wiring diagram for VIBRONET Signalmaster cabinet............................36

VIBRONET Installation 06.2016

Contents

Chapter 5: Special installations................................. 37

5.1 EM contaminated environments ................................... 37

Cabling...............................................................................................37

Shielding ............................................................................................38

Insulation............................................................................................38

5.2 Installation in intrinsically safe areas.............................. 46

Intrinsically safe area: Wiring diagram for cabinet ...............................50

Installation examples for intrinsically safe areas................... 51

Chapter 6: Commissioning....................................... 56

Chapter 7: Troubleshooting...................................... 57

Chapter 8: Cable connections ............................................. 59

Electrical cable ....................................................................................59

Coaxial cable ......................................................................................59

Instructions for crimping (BNC/ TNC)...................................................60

Triaxial cable .......................................................................................61

Shielded cable ....................................................................................62

Index ....................................................................... 63

VIBRONET Installation 06.2016

Introduction

Chapter 1: Introduction

1.1 First steps

Checking the delivery

Please check the delivery without delay for damaged or missing parts.

In case of incomplete delivery or defective parts, indicate the respec-

tive items on the freight documents and contact the carrier or your

local PRÜFTECHNIK sales partner.

Standard package (VIB 5.890-3) and measuring equipment*

1: VIBRONET Signalmaster basic unit, VIB 5.802

2: Shock pulse module, VIB 5.815-3

3: System components, mounted in the cabinet:

Shield clamps, Ethernet, relay, terminal block, power supply

4: MUXes*

5: Sensors and cables*

What is not included

Project-speciﬁc measuring equipment, such as MUXes, sensors, ca-

bles, installation material is not included with the standard package

VIB 5890-3.

Responsibilities

The owner/operator of the system must ensure that

-all applicable national regulations, all safety, accident prevention

and environmental protection regulations as well as the recognized

safety rules and safe work practices are complied with

-all tasks required for the proper installation of the system compo-

nents are performed correctly:

-the system is installed by a qualiﬁed specialist.

-all components and tools required for the installation are availa-

ble (see also “Installation”).

-electric power and a data network connection that conforms to

the speciﬁcations are available.

-a potential equalization connection is available.

1.2 Service addresses

If you have any questions, please contact us:

Fluke Deutschland GmbH

85737 Ismaning, Germany

Serial number

When calling our hotline, please have the serial number of the respec-

tive components at hand.

VIBRONET Installation 06.2016

Introduction

1.3 About this manual

This manual informs you how to install and commission the VIBRO-

NET Signalmaster. Read through these instructions carefully before

you install the system and put it into operation for the ﬁrst time.

This manual is a part of the product. Keep it for the entire time period

that you operate the system itself. Pass it on to subsequent users and

owners together with the system.

Texts are marked as follows in these instructions:

• Action steps are indented and marked with a bullet point •.

-List entries are indented and marked with a dash -.

Information about the text markup

Functional instructions are separated from the remaining text by an

upper and lower dividing line and are introduced by a context-depen-

dent keyword.

WARNING

Instructions for the prevention of injury.

Failure to comply with these instructions can result in severe injuries.

Note

General information

for preventing damage to property.

Deﬁnitions

The following abbreviations are used in this manual:

-Condition Monitoring System = CMS, System

-VIBRONET Signalmaster basic unit= basic unit

-VIBRONET ﬁeld multiplexer = MUX

-Current Linedrive = CLD

VIBRONET Installation 06.2016

Safety

Chapter 2: Safety

VIBRONET Signalmaster was designed and built in strict compliance

with the required harmonized standards and other technical speci-

ﬁcations. The system therefore conforms to the state of the art and

ensures maximum safety.

Nevertheless, dangers can arise during installation and must be

avoided.

Please always comply with the general safety instructions in this

chapter and with the safety instructions in the other chapters of this

manual. The safety instructions explain how to protect yourself and

other persons as well as property and equipment from harm.

The owner/operator shall be responsible for damage and injuries

resulting from failure to comply with the information in this manual.

2.1 Information for the operator

Obligations of the operator

During operation of the system, maximum safety can only be achieved

if all necessary measures are taken. It is the obligation of the operator

to ensure that these measures are properly planned and implemented.

In particular, you must ensure that

-the system is used only for its intended purpose.

-the system is operated only when in proper working condition.

-the system is installed only by sufﬁciently qualiﬁed and authorized

personnel.

-the responsibilities for installation, commissioning and operation

have been deﬁned.

Compliance with the installation manual

You must ensure that this manual

-is read, understood and complied with by the installation person-

nel for all work to be performed

-is stored in the immediate vicinity of the system and is available to

the installation personnel at all times

-is handed over to any future owner of the system.

Training

Instruct the installation personnel regularly on the application of all

safety regulations in safety instructions. It is your obligation to ensure

compliance with all safety instructions.

You must also ensure compliance with all general statutory and other

binding safety and accident prevention regulations, as well as the

general safety instructions and speciﬁc warnings.

Ensure that the installation personnel works in a safety-conscious

manner.

VIBRONET Installation 06.2016

2.2 Information for the installation personnel

Qualiﬁcation

Installation and disassembly may be performed only by a qualiﬁed

electrician. The installation personnel must read and act in accor-

dance with the installation manual.

Personal protective equipment

The following are required during installation and disassembly of the

system: safety helmet, safety gloves, safety goggles.

No personal protective equipment is required for normal operation of

the system.

Rules for normal operation

The operating state of the system is displayed by the SYSTEM LED on

the rear side of the basic unit. In normal operation it lights up green

(ready) or red (measuring). If the power supply is interrupted it is off.

Regularly check for the following:

-Is there visible damage to the system components?

-Are the cables pinched or damaged?

Defects must be repaired or reported to the operator without delay.

Operate the system only if it is in proper working order!

In case of malfunctions, disconnect the system from the power supply

and secure it against restarting.

If the system is shut down, this will not affect the operation of

a machine. Therefore, the machine can continue operating during

a shut-down.

2.3 Intended use

VIBRONET Signalmaster is a stationary CMS for monitoring the con-

dition of anti-friction bearing machines based on the following char-

acteristic values:

-Absolute component vibration

-Rotational speed and temperature

-Shock pulse overall value (bearing condition and cavitation)

-Process parameters as current/voltage value

The CMS is ideally suited for the following applications:

-Monitoring of distant assets

-Standard machinery (e.g. fans, pumps, ...)

-Assets located in hazardous areas

The system may only be operated within the speciﬁcations stated in

this manual. Only the original VIBRONET components, sensors and

cables listed in this manual and in the latest product catalog may be

used for installation. Constructional changes to the components are

not permitted. Intrinsic safety requirements must be observed.

Safety

VIBRONET Installation 06.2016

2.4 Residual risks and protective measures

VIBRONET Signalmaster is proven to be safe if used as intended.

Operating errors or improper use of the system can result in the fol-

lowing:

-Personal injuries

-Damage to the system or the machine

Risk of injury due to electric shock!

Improper connection of the system to the power supply can result in

risk of injury due to low voltage (230 V).

•The electrical connection must be established by a qualiﬁed elec-

trician.

• The mains voltage must conform to the IEC guidelines.

•During installation, repairs and maintenance of the system, it must

be disconnected from the power supply.

Danger due to improperly laid cables

Personnel may stumble over an improperly laid cable and injure

themselves. The cable can be damaged due to external inﬂuences.

• Lay the cable in such a way that no one can stumble over it.

• Use cable ties or a Velcro fastener to ﬁx the cable in place.

• Lay the cable in a cable duct or protective tube.

Damage due to contamination

In a loaded industrial environment, the system components may have

their function impaired or be damaged due to contamination or mois-

ture when the switch cabinet is open.

• Keep the switch cabinet closed as much as possible.

Incorrect measurements due to electromagnetic interference

High frequency rays or electrostatic discharge in the vicinity of the

system and measuring equipment can lead to incorrect measure-

ments.

• Do not lay the sensor cables in the vicinity of heavy current lines.

•Select an installation site with low electromagnetic radiation expo-

sure.

Safety

VIBRONET Installation 06.2016

2.5 EU conformity

PRUFTECHNIK AG hereby declares that VIBGUARD compact con-

forms to the relevant European directives. The complete text of the

EU conformity declaration is available at the following Internet ad-

dress:

https://www.pruftechnik.com/com/About-us/Company/Certificates-and-

Material-Safety/

Safety

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