Fluke Datapaq Food Tracker Manual de usuario

Food

Tracker

USER MANUAL

for use with

Issue 3

MA5040A

Datapaq is the world’s leading manufacturer

of process temperature-monitoring

instrumentation.The company maintains

this leadership by continual development

of its advanced, easy-to-use Tracker systems.

DATAPAQ PART NO. MA5040A

Food Tracker

User Manual

for use with

Issue 3

Europe & Asia

Datapaq Ltd.

Lothbury House, Cambridge Technopark

Newmarket Road

Cambridge CB5 8PB

United Kingdom

Tel. +44-(0)1223-652400

Fax +44-(0)1223-652401

Email sales@datapaq.co.uk

www.datapaq.com

North & South America

Datapaq, Inc.

3 Corporate Park Dr., Unit 1

Derry

NH 03038

USA

Tel . +1- 603 -537-268 0

Fax +1-603-537-2685

Email sales@datapaq.com

www.datapaq.com

Datapaq Ltd. makes no representations or warranties of any kind

whatsoever with respect to the contents hereof and specifically

disclaims any implied warranties of merchantability or fitness for any

particular purpose. Datapaq Ltd. shall not be liable for errors

contained herein or for incidental or consequential damages in

connection with the furnishing, performance or use of the Datapaq

software, associated hardware or this material.

Datapaq Ltd. reserves the right to revise this publication from time to

time and to make changes to the content hereof without obligation to

notify any person of such revisions or changes.

Datapaq, the Datapaq logo and Food Tracker are registered

trademarks of Datapaq. Microsoft and Windows are

registered trademarks of Microsoft Corporation.

Manual set in 10 pt Gill Sans.

User manuals are available in other languages;

contact Datapaq for details.

SAFETY WARNINGS

For safe use of Datapaq equipment, always:

•Take care to follow its supplied instructions.

•Observe any warning signs shown on the equipment itself.

Indicates potential hazard.

On Datapaq equipment this normally warns of high

temperature, but where you see the symbol you should

consult the manual for further explanation.

Warns of high temperatures.

Where this symbol appears on Datapaq equipment, the

surface of the equipment may be excessively hot (or

excessively cold) and may thus cause skin burns.

European

Union

Directives

The following product types

MultiPaq21 Thermocouple Data Logger

manufactured by Datapaq Ltd.

Lothbury House, Cambridge CB5 8PB, UK

comply with the requirements of European Union directives as follows.

Directive 2004/108/EC Electromagnetic Compatibility (EMC)

Standards Applied

EN61326-1: 2006 – Group 1, Class B equipment (emissions section only),

and Industrial Location Immunity (immunity section only).

CFR47: 2007 Class A – Code of Federal Regulations: Part 15 Subpart B,

Radio Frequency Devices, Unintentional Radiators.

RoHS Compliance Datapaq temperature monitoring equipment is

exempt from EU Directive 2002/95/EC (restriction of the use of certain

hazardous substances in electrical and electronic equipment) under

category 9 Monitoring and Control Instruments. This Datapaq product

nevertheless uses RoHS-compliant components and manufacturing processes.

Conforms to relevant South Korean EMC Standards.

Electromagnetic Compatibility Applies to use in

Korea only. Class A Equipment (Industrial Broadcasting &

Communication Equipment). This product meets

requirements for industrial (Class A) electromagnetic

wave equipment and the seller or user should take notice

of it. This equipment is intended for use in business

environments and is not to be used in homes.

CONTENTS

9 Introduction

13 Insight Setup

13 Installing/Removing Insight

14 Communications Setup

17 Hardware

17 Data Logger – the MultiPaq21

22 Thermal Protection – Barriers and Heatsinks

27 Thermocouple Probes

31 Food Tray

32 Thermocouple Jig

33 Carrying Cases

35 Running a Temperature Profile

35 Setting Up

35 Selecting the Thermal Barrier

37 Probe Selection and Placement

40 Preparing the Data Logger and Thermocouples

40 Resetting the Data Logger

43 Installing the Logger in the Thermal Barrier

45 Placing the System in the Oven

46 Recovering the System

48 Downloading Data

49 Specifying Oven Start

49 Completing the Documentation

51 Using Hardwired Telemetry

51 Running a Temperature Profile Using Hardwired

Telemetry

54 Using Multiple Loggers

55 Humidity Measurements

55 Humidity Sensor Specifications

57 Humidity Sensor in Use

61 Troubleshooting

61 Logger Communications Problems

61 Stopping the Logger

61 Logger Download Error Messages

62 Checking the Data

62 Testing the Logger and Thermocouples

63 Printing Problems

63 Datapaq Service Department

65 INDEX

FOOD TRACKER Introduction 9

Introduction

Datapaq

®Tracker systems – incorporating Insight™software – are a complete

solution for monitoring the temperature profiles of products within a heat-

treatment process; accurate data acquisition and powerful analysis techniques

are combined with flexibility and ease of use. The Food Tracker

®system is

designed specifically for product temperature monitoring in the food processing

industry: for static or conveyorized cook/chill processes alike, Food Tracker

provides a complete historical record of the temperature reached by your

product – and by the oven environment – throughout the process, an essential

requirement for process validation under HACCP regulations.

•Proving/proofing and baking

•Drying/dehydration

•Steam cook

•Pasteurization

•Sterilization (retorts)

•Roasting

•Flash frying

•Blanching/boiling (full immersion)

•Blast freezing

•Spiral freezing

With accurate, repeatable product temperature guaranteed, achieve clear

benefits to your product and process:

Food safety – Create the HACCP documentary proof that your product has

achieved the cook/cool temperatures necessary to guarantee the quality and

safety of your cooked meats, poultry, bakery products and ready-meals.

Quality – Guarantee texture, taste, color and size through control of the

temperature profile.

Productivity – Optimize batch-cook programs or conveyorized line speeds to

maximize product throughput.

Product yield – Control processes to prevent overcooking so ensuring maximum

product yields and palatability, and eliminating waste.

Reduce downtime – Highlight immediately when and where process problems

occur (e.g. hot/cold spots), and have the data to solve them.

Economy – Maximize the operating efficiency of your process to save on oven/

freezer running costs.

Datapaq Food Tracker temperature profiling systems travel through the oven or

freezer with the food product, making a complete record of the temperatures

10 Introduction FOOD TRACKER

reached by the product itself throughout the process. Data gathering is carried

out by a MultiPaq21 data logger contained in a protective thermal barrier, and

Insight software is used for detailed analysis of the data gathered during the

process. Datapaq systems offer the only reliable means of measuring the true

product and environmental temperature throughout the process, an essential

requirement for process validation under HACCP regulations

A Food Tracker system in use in a typical application.

Datapaq systems are designed for the harshest environments, including

steam cooking, deep fat fryers and blast freezers. You can monitor the product

temperature for the entire cook/freeze cycle in either static or conveyorized

ovens.

From one run and one logger, you may collect product/environmental

temperatures from up to eight locations, profiling your entire process rather

than just an isolated part of it (e.g. different racks in a batch oven or locations

across a conveyor belt).

Collect data for up to eight individual profile runs (multiple lines or repeat

optimization runs) in the memory of the data logger before there is any need to

transfer data to the computer. You can thus collect all the data you need in one

session, with no need to repeatedly scrub and gown-up between runs as you

move from production to office in order to access the PC.

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