FlowLine EchoSwitch LU77 Series Manual de usuario

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EchoSwitch®

UltrasonicLevelSwitchandTransmitter

LU77SeriesQuickStart

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QS300284RevA1

AllRightsReserved10500HumboltStreet,LosAlamitos,CA90720USA

MadeinUSATel:562.598.3015•Fax:562.431.8507•www.flowline.com

WelcometotheEchoSwitch®QuickStart

TheEchoSwitch®QuickStartprovidesbasicmounting,setupanduseinstructionsfor

gettingtheEchoSwitch®upandrunningquickly.Ifyouhaveanon‐standardinstallation

orsetuprequirementthatisnotaddressedhere,pleaserefertotheEchoSwitch®

Manualorothersupportdocumentationlocatedatwww.flowline.com.

WeDoYourLevelBest

ThankyouforpurchasingEchoSwitch®.ThesensorprovidesintegratedLCDandthree

push‐buttonconfiguration.Thisquickstartincludeseverythingyou’llneedtogetthe

sensorupandrunning.

Components

Dependingonhowthesensormodelthatwasshipped,EchoSwitch®comeswithaViton®

gasketforinstallationandtheQuickStart.

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EchoSwitch®

LU77Series

Viton®gasket(1”)

P/N:200128

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MountingtheEchoSwitch®

Thesensorshouldalwaysbemountedperpendiculartotheliquidsurfaceusingtheprovided

Viton®mountinggasket.Makesurethattherearenorestrictionsorobstaclesinthepathof

theacousticsignal.Forfurthermountinginformation,pleaserefertotheEchoPod®manual

andinstructionvideolocatedatwww.flowline.com.

EchoSwitch®has1”NPTorGthreadsandrequirescareinfittingselectionandmountingtoreduce

anycouplingoftheultrasonicsignaltothemountingstructure.Thebelowfittingsare

recommended.

Installationinexisting2”fittings:

1) UseaLM52‐14002”threadx1”threadadapteroraLM52‐

14102”slipx1”threadadapter.Adapterswithanairgap

aroundthe1inchthreadsarerecommended.

Installationinplastictanks(useoneofthefollowing):

1) Usea1”bulkheadfitting,suchastheLM52‐1890bulkhead

fitting.

2) Usealargerbulkheadfitting,suchastheLM52‐2890witha

reducerbushingsuchastheLM52‐1400.

3) Weldaplastic1”halfcouplingtothetanktop.

Installationinmetaltanks(useoneofthefollowing):

1) UsetheLM52‐1890bulkheadfittings.

2) Useaflangewitha1”riser,suchastheLM52‐1850(where

thethreadisabovetheplaneoftheflange).Donotusea

blindflangewithatapped1”thread.

3) Usealargerflangewitha2”threadandaddareducer

bushingsuchastheLM52‐1400.

Note:Whileinstallationsdirectlyintoa1”metalfittingarenot

recommended,acceptableresultsmaybeobtainedifthe1”

fittingisahalfcouplinginformandtheouterdiameterofthe

coupleristightlywrappedwithvinyltape.

Installationinopentanksandsumps:

1)UseFlowline'sLM50‐1001‐1sidemountbracket.

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LM52‐1400

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LM52‐1410

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LM52‐2890

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LM52‐1850

LM50‐1001

IMPORTANTMOUNTINGGUIDELINES:

1) Nevermountthesensoratanangle.

2) Liquidshouldneverenterthedeadband.

3) Mountatleast3”fromthesidewall.

4) Nevermountinavacuum.

5) Donotobstructthesensor’sbeamwidth.

MountingwithaStand‐Pipe:

Astand‐pipemaybeusedtodampenturbulence,separatesurfacefoamfromthepointof

measurementorincreaseperformanceinheavyvapor.Whenmountingthesensorina

stand‐pipe,theminimumdiameterofthepipeis2”.Largerdiameterpipescanbeused.The

pipeshouldbeattachedwithacouplingortankadapterandreducerbushing.Avoidtheuse

ofmultiplepipefittingswhenpossible.Anidealmountwouldbetoselecta2”coupling(Sx

TorSxS)andconnectthepipetotheinsideslipanduseareducerbushingtoattachthe

sensor(seeexamplebelow).

Thepipelengthshouldrunthemeasurementspanandthebottomofthepipeshouldremain

submergedatalltimestopreventfoamfromenteringthepipe.Cutthebottomendofthe

pipeat45°anddrilla1/4”pressureequalizationholehighinthedeadband.Thepumps

shouldnotdriveliquidpasttheopenendofthestandpipewhichcausestheliquidinthepipe

tooscillate.

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EchoSwitch®

LU77

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2”x1”

ReducerBushing

(TxT)

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2”Coupling

(SxT)

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VentHole(1/4”)

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2”PVCPipe

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LU77attachedtoaLM52‐1400

(2”x1”reducerbushing)toaSxT

2”Coupling.

Stand‐PipeMounting

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WiringtheEchoSwitch®

ThefollowingwiringdiagramcanbeusedwhenwiringtotheEchoSwitch®relays.

Note:AllthreerelayssharetheCOMterminal.Relay1hasbothaNOandNCterminal

whileRelays2and3havejustaNOterminal.

Note#1–Isolatepowertoinstrumentfrompowertoload(pumps,etc.)asmuchas

possiblebyrunningpowertothesensordirectlyfrommainpowersource.

Thefollowingwiringdiagramscanbeusedforthe4‐20mAoutputoftheEchoSwitch®.

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Somenotesonsafety:

Wherepersonalsafetyorsignificantpropertydamagecanoccurduetoaspill,the

installationmusthavearedundantbackupsafetysysteminstalled.

Wiringshouldalwaysbecompletedbyalicensedelectrician.

Thesensormustbechemicallycompatiblewiththeapplication.

Designafail‐safesystemforpossiblesensorand/orpowerfailure.

Neverusethesensorinclassifiedhazardousenvironments.

ConfiguringtheSensor

EchoSwitch®canbeconfiguredbeforeinstallation.Theswitchfeaturesnon‐volatile

memory,sothesetpointsconfiguredbeforeinstallationwillnotbelostwhentheswitchis

powereddown.Tostart,allyouneedisthefollowinginformation:

BasicTankInformation

oHEIGHT–Distancefromthetransducerfaceto

thebottomofthetank.

oFILL‐H–Maximumfillheightoftheliquidfrom

thebottomofthetank.

SetPoints(Relays):

oYouwillneedthemeasureddistancefromthe

bottomofthetanktoeachsetpoint.

oPumpandValveoperationswillhavetwoset

points,oneforONandtheotherforOFF.

oThesevalueswillallbeinthesameunitof

measurement(inches,centimeters,feetor

meters)andwillallbemeasuredfromthe

bottomofthetank.

Power:

oProvideinputpowertotheEchoSwitch®.

Note:TheHeightandFillHeightsettingsalsodeterminethe4to20mAcurrentspan.The

Heightsettingdeterminesthe4mApositionandtheFill‐Hsettingdeterminesthe20mA

position.

TOP‐LEVELMENU

Thesensorisconfiguredwiththethreebuttonsonthesensorface

(UP,DOWNandSELECT)andthesensor’sLCD.Toaccessthe

sensor’sTop‐levelmenu,simplyholddowntheSELECTbuttonfor

fiveseconds.Thedisplaymenuwillautomaticallybegintoscroll

throughtheTOP‐LEVELMENU.

Whenthemenuscrollstoanitemyouwishtoconfigure,simply

presstheSELECTbuttontochoosethatitem.TheTOP‐LEVEL

MENUwillcontinuetoscrollthroughthefollowing(UNITS–TANK–RELAY1–RELAY2–

RELAY3–SAFE–(MPLEX)‐HELP–RUN),soifyoumissyourselection,itwillappearagain

shortly.

ToreturntotheTOP‐LEVELMENU,pressSELECTwhenEXITappears.

ToreturntoOperationalModeofthesensor,pressSELECTwhenRUNappearsinthe

TOP‐LEVELMENU.

Note:Tospeedupthescrollingofthevaluesonthedisplay,holddowntheSELECT

buttonwhileholdingdowntheUPorDOWNbuttons.

SetUnits

TheEchoSwitch®displaysinformationinthefollowingunits:inches,feet,centimeters,

metersorpercentage.Thevalueshownonthedisplayrepresentstheamountofliquidin

thetank.

1) Press&holdSELECTfor5secondstoenter TOP‐

LEVELMENU.

2) SelectUNITS.

3) SelectthetypeofunitsbypressingSELECT.

4) SelectEXITtoreturntotheTOP‐LEVELMENU.

5) SelectRUNtoreturntoOperationalMode.

SetHeightandFillHeight

Thissettingcustomizesthereadingforyourinstallation.Followtheseinstructionstosetthe

heightandfillheightforyourtank:

1) Press&holdSELECTfor5secondsto

enterTOP‐LEVELMENU.

2) SelectTANK.

3) SelectHEIGHT.

4) UsetheUPandDOWNbuttonstoset

theheightofyourtank.Toenter

value,pressandholdSELECTfor2

secondsandrelease.SAVEDwill

display.

5) SelectFILL‐H.

6) UsetheUPandDOWNbuttonstosetthefillheightofyourtank.Toentervalue,press

andholdSELECTfor2secondsandrelease.SAVEDwilldisplay.

7) SelectEXITtoreturntotheTOP‐LEVELMENU.

8) SelectRUNtoreturntoOperationalMode.

Note:TheHeightandFillHeightsettingsalsodeterminethe4to20mAcurrentspan.The

Heightsettingdeterminesthe4mApositionandtheFill‐Hsettingdeterminesthe20mA

position.



SetaHighAlarmRelay

Ahighalarmrelaywillnotifyyouwhenthetanklevelreachesapresethighlevel:

1) PressandholdSELECTfor5secondstoenterTOP‐

LEVELMENU.

2) SelectRELAY1,RELAY2orRELAY3.

3) SelectALARM.

4) SelectHIGH(SAVEDappears).

5) UsetheUPandDOWNbuttonstosettheHIGH

(ON)setpointfortherelay.Toentervalue,press

andholdSELECTfor2secondsandrelease.

SAVEDwilldisplay.

6) SelectHYSTER(Hysteresis).

7) UsetheUPandDOWNbuttonstosettheHYSTER

(OFF)setpoint.Toentervalue,pressandhold

SELECTfor2secondsandrelease.SAVEDwill

display.

8) SelectEXITtoreturntotheTOP‐LEVELMENU.

SetaLowAlarmRelay

Alowalarmrelaywillnotifyyouwhenthetanklevelreachesapresetlowlevel:

1) PressandholdSELECTfor5secondstoenterTOP‐

LEVELMENU.

2) SelectRELAY1,RELAY2orRELAY3.

3) SelectALARM.

4) SelectLOW(SAVEDappears).

5) UsetheUPandDOWNbuttonstosettheLOW

(ON)setpointfortherelay.Toentervalue,press

andholdSELECTfor2secondsandrelease.

SAVEDwilldisplay.

6) SelectHYSTER(hysteresis).

7) UsetheUPandDOWNbuttonstosettheHYSTER

(OFF)setpoint.Toentervalue,pressandhold

SELECTfor2secondsandrelease.SAVEDwill

display.

8) SelectEXITtoreturntotheTOP‐LEVELMENU.



FillaTankwithaPumporValve

Therelayscanalsobeusedtoautomaticallyfillatankwhenthelevelinsidedropstoolow.

Tosetthesensortoautomaticallyfillatank:

1) PressandholdSELECTfor5secondstoenter

TOP‐LEVELMENU.

2) SelectRELAY1,RELAY2orRELAY3.

3) SelectPUMPorVALVE(SAVEDappears).

4) SelectFILL(SAVEDappears).

5) SelectON.

6) UsetheUPandDOWNbuttonstosettheON

setpointfortherelay.Thisisthelowerofthe

twosetpoints.Toentervalue,pressandhold

SELECTfor2secondsandrelease.SAVEDwill

display.

7) SelectOFF.

8) UsetheUPandDOWNbuttonstosettheOFF

setpointfortherelay.Thisisthehigherofthe

twosetpoints.Toentervalue,pressandhold

SELECTfor2secondsandrelease.SAVEDwill

display.

Ifyouwishtoaddadelaywhenthepumpstarts,

continuetostep9.Otherwise,selectEXITtoreturn

tothetop‐levelmenu.

9) SelectDELAY.

10) UsingtheUPandDOWNbuttons,setthe

DELAYtimeinseconds.Thispumpdelaycan

rangefrom0to600seconds.Toentervalue,

pressandholdSELECTfor2secondsand

release.SAVEDwilldisplay.

11) SelectEXITtoreturntotheTOP‐LEVELMENU.





EmptyaTankwithaPumporValve

Therelayscanalsobeusedtoautomaticallyemptyatankwhenthelevelinsidegetstoo

high.Tosetthesensortoautomaticallyemptyatank:

1) PressandholdSELECTfor5secondstoenter

TOP‐LEVELMENU.

2) SelectRELAY1,RELAY2orRELAY3.

3) SelectPUMPorVALVE(SAVEDappears).

4) SelectEMPTY(SAVEDappears).

5) SelectON.

6) UsetheUPandDOWNbuttonstosettheON

setpointfortherelay.Thisisthehigherofthe

twosetpoints.Toentervalue,pressandhold

SELECTfor2secondsandrelease.SAVEDwill

display.

7) SelectOFF.

8) UsetheUPandDOWNbuttonstosettheOFF

setpointfortherelay.Thisisthelowerofthe

twosetpoints.Toentervalue,pressandhold

SELECTfor2secondsandrelease.SAVEDwill

display.

Ifyouwishtoaddadelaywhenthepumpstarts,

continuetostep9.Otherwise,selectEXITtoreturn

totheTOP‐LEVELMENU.

9) SelectDELAY.

10) UsingtheUPandDOWNbuttons,setthe

DELAYtimeinseconds.Thispumpdelaycan

rangefrom0to600seconds.Toentervalue,

pressandholdSELECTfor2secondsand

release.SAVEDwilldisplay.

11) SelectEXITtoreturntotheTOP‐LEVELMENU.





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