FLIR SV87-KIT Manual de usuario

User Manual

Vibration Monitoring

Solution

SV87–KIT (GW65 Remote Monitoring Gateway and SV87

Vibration / Temperature Remote Sensors)

User Manual

Vibration Monitoring

Solution

#NAS100051; r. AB/72169/72169; en-US iii

Table of contents

1 Advisories ..........................................................................1

1.1 Copyright..................................................................1

1.2 Quality Assurance ...................................................... 1

1.3 Documentation ..........................................................1

1.4 Disposal of Electronic Waste.........................................1

2 Introduction........................................................................2

3 Safety ................................................................................5

4 Product Descriptions...........................................................7

4.1 Product Call-Out Description......................................... 7

4.2 Remote Monitoring Gateway GW65 Overview................... 7

4.3 SV87 Remote Sensor Overview.....................................7

4.4 Mobile App Overview ..................................................8

4.5 Windows PC App Overview ..........................................8

5 Quick Steps ........................................................................9

5.1 Quick Steps for Stand-Alone Operation ...........................9

5.2 Quick Steps for Windows PC Operation......................... 13

6 Sensor Installation ............................................................ 18

6.1 Sensor Placement Considerations................................ 18

6.2 Mounting the Sensors................................................ 18

6.3 Where Sensors should not be placed............................ 21

6.4 Determining the Number of Sensors to Place on

Equipment .............................................................. 21

6.5 Documenting Sensor Locations ................................... 22

7 Mapping a Test Site ........................................................... 23

7.1 Assets.................................................................... 23

7.2 Sensor Groups......................................................... 23

7.3 Test Points .............................................................. 23

7.4 Sensor Identification.................................................. 23

8 Communication Preparation............................................... 24

8.1 Communication Basics .............................................. 24

8.2 Choosing PC-based or Stand-Alone Control................... 24

8.2.1 How To Decide .............................................. 24

8.2.2 Stand-Alone System Block Diagram................... 24

8.2.3 Windows PC Operation Block Diagram ............... 25

8.3 Preparing a Communications System............................ 26

8.4 Preparing the Mobile App ........................................... 27

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Table of contents

8.5 Preparing the Windows PC App ................................... 28

8.6 ‘Historical Sensors’ Option.......................................... 29

8.7 Preparation for Sensor Placement ................................ 29

9 Mobile App ....................................................................... 30

9.1 FLIR Mobile App Screens........................................... 30

9.2 Trend Charts............................................................ 34

10 Windows PC App............................................................... 37

10.1 Windows App Opening Screen .................................... 37

10.2 Exporting Measurement Data as .csv Formatted

File........................................................................ 38

10.3 Sensors Tab ............................................................ 39

10.4 Alarm Status Tab ...................................................... 41

10.5 Archived Sensors ..................................................... 42

11 Fast Fourier Transform (FFT) .............................................. 43

11.1 Background............................................................. 43

11.2 Time-Domain and Frequency-Domain Methods .............. 43

11.3 Determining Machine Defects by Vibration

Characteristics......................................................... 43

12 Toggling Stand-Alone and Local Server Modes ..................... 45

13 GW65 Field Firmware Updates ............................................ 47

13.1 Firmware Update Procedure using the Mobile

App ....................................................................... 47

14 Three-Year Limited Warranty ............................................... 48

15 CUSTOMER SUPPORT ....................................................... 49

16 Specifications................................................................... 50

16.1 GW65 Remote Monitoring Gateway

Specifications .......................................................... 50

16.2 SV87 Remote Sensor Specifications............................. 51

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Advisories

1.1 Copyright

No parts of the software including source code may be reproduced, transmit-

ted, transcribed or translated into any language or computer language in any

form or by any means, electronic, magnetic, optical, manual or otherwise,

without the prior written permission of FLIR Systems.

The documentation must not, in whole or part, be copied, photocopied, repro-

duced, translated or transmitted to any electronic medium or machine-read-

able form without prior consent, in writing, from FLIR Systems. Names and

marks appearing on the products herein are either registered trademarks or

trademarks of FLIR Systems and/or its subsidiaries. All other trademarks,

trade names or company names referenced herein are used for identification

only and are the property of their respective owners.

1.2 Quality Assurance

The Quality Management System under which these products are developed

and manufactured has been certified in accordance with the ISO 9001 stand-

ard. FLIR Systems is committed to a policy of continuous development; there-

fore, we reserve the right to make changes and improvements on any of the

products without prior notice.

1.3 Documentation

To access the latest manuals and notifications, go to the Download tab at:

https://support.flir.com. It only takes a few minutes to register online. In the

download area you will also find the latest releases of manuals for our other

products, as well as manuals for our historical and obsolete products.

1.4 Disposal of Electronic Waste

As with most electronic products, this equipment must be disposed

of in an environmentally friendly way, and in accordance with existing

regulations for electronic waste. Please contact your FLIR Systems

representative for more details.

#NAS100051; r. AB/72169/72169; en-US 1

Introduction

The FLIR Vibration Monitoring Solution allows you to monitor machinery for

excessive vibration and over-temperature conditions using a mobile device

exclusively (stand-alone) or a combination of Windows PC and mobile device.

Accelerometers in the Remote Sensors measure changes in vibration. Ther-

mometers in the Remote Sensors measure surface Temperature.

This product can check for balance issues, eccentricity, misalignment, and

looseness. Examples of equipment that can be monitored are shown below.

Figure 2.1 Monitoring vibration and temperature in motors.

Figure 2.2 Monitoring vibration and temperature in fans.

Figure 2.3 Monitoring vibration and temperature in conveyors.

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Introduction

Figure 2.4 Monitoring vibration and temperature in chillers.

Vibration measurements look at the frequency (velocity), amplitude (strength),

and acceleration (intensity) of the vibration.

Figure 2.5 Vibration frequency (left), amplitude (centre), and acceleration (right)

Vibration measurements provide insight into potential mechanical issues. This

device is well suited for identifying imbalances, eccentricity, loose parts, and

misalignment. In addition, Remote Sensors include a surface temperature

thermometer that identifies potential over-heating issues. Excessive vibration

and over-temperature conditions can shorten the life of machinery and com-

ponents, pose safety hazards, and create excessive noise.

Acceleration is measured in ‘g’ units (gravitational constant). Velocity is repre-

sented in mm/s (millimeters per second) and in/s (inches per second) units

and is derived from FFT (Fast Fourier Transform) analysis of Acceleration

measurements. Temperature measurements are presented in ℃and ℉units.

The Remote Sensors attach directly to machinery, using the supplied double-

sided tape, and transmit data to the Remote Monitoring Gateway via Blue-

tooth which in turn communicates to a mobile device and Windows PC. Adhe-

sive alternatives are available commercially that could be more reliable on

some machinery (see the Specifications section for details). The system con-

sists of the following components:

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Introduction

•GW65 Remote Monitoring Gateway. Communicates with Remote Sen-

sors over Bluetooth and transmits measurement data over Wi-Fi. Multiple

Gateways can be used for optimum coverage of large test sites.

•SV87 Remote Sensors. Attach to machinery and transmit measurement

data and battery status via Bluetooth to the Remote Monitoring Gateway.

•Mobile application (app) for iOS and Android devices. Communicates

with the Remote Monitoring Gateway on a Wi-Fi network.

•Windows PC application. Communicates with Remote Monitoring Gate-

ways and mobile devices on a Wi-Fi network.

#NAS100051; r. AB/72169/72169; en-US 4

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