Flavel Expression HE Instrucciones de montaje

Expression HE

INSET LIVE FUEL EFFECT GAS FIRE

Installation, aintenance & User Instructions

Hand these instructions to the user

odel No’s FHKCEHRN is only for use on Natural Gas (G20) at a

supply pressure of 20 mbar in G.B. / I.E.

** denotes trim and fret variant

CONTENTS

Section 1 Information and Requirements PAGE

1.0 Appliance Information 3

1.1 Conditions of Installation 4

1.2 Flue and chimney suitability 4

1.3 Fireplace / surround suitability 5

1.4 Shelf position 5

1.5 Chimney inspection 5-6

1.6 Fire place opening / catchment space 6-7

1.7 Fitting to metal flue boxes 7

1.8 Fitting to pre-cast flues 8

1.9 Spillage monitoring system 8

1.10 Wall / hearth mounting 9

Section 2 Installation of Fire

2.1 Unpacking the fire 10

2.2 Installing the fire box 10-18

2.3 Gas tightness and inlet pressure 18

Section 3 Assembling Fuel Bed and Commissioning

3.1 Assembling the ceramics and fuel bed 19-23

3.2 Connecting the battery pack 24

3.3 Fixing the infra-red eye 25

3.4 ighting the appliance 26

3.5 Fitting the Expression fascia 27

3.6 Checking for clearance of combustion products 27

Section 4 aintenance

4.1 Removal of the burner assembly 28

4.2 Removing the remote gas valave 29

4.3 Removing the Oxy-Pilot assembly 29

4.4 Repacing the batteries 30

Section 6 User Instruction Section

6.1 Conditions of Installation & about your new fire 32-33

6.2 Operating the fire 34

6.3 Remote handset malfunction 35

6.4 Re-assembling the ceramics and fuel bed 36-40

6.5 Cleaning the fire 40

6.6 Cleaning the fuel-bed / glass panel 40-41

6.7 Removal & re-fitting the Expression fascia 41

6.8 User replaceable parts 41

SECTION 1

INFOR ATION AND REQUIRE ENTS

1.0 APPLIANCE INFOR ATION

Model FHKCEHRN

Gas Type G20

Main injectors (2 off) Size 130

Pilot Type Copreci 21100 / 162 (RC)

Max. Gross Heat Input : 4.5 kW

Min. Gross Heat Input : 3.5 kW

Cold Pressure : All models 20.0 +/- 1.0 mbar

Ignition : 9V battery generator (RC models)

Electrode Spark Gap 4.5mm Nominal

Weight 22.5 kg

Fire box Dimensions (with Expression fascia fitted)

Width : (with Expression fascia) 500mm

Height : (with Expression fascia) 643mm

Depth : (overall-without fender) 180mm

Depth : Flush-fit (from mounting face to rear) 180mm

Gas Connection 8mm Compression (Supplied with fire)

This appliance is manufactured by :-

BFM Europe td, Trentham akes, Stoke-on-Trent, ST4 4TJ

Efficiency Declaration

The efficiency of this appliance has been measured as specified in

BS 7977-1 : 2002 and the result is 70%. The gross calorific value of the fuel has

been used for this efficiency calculation.

The test data from which it has been calculated has been certified by G Industrial

Services UK td. The efficiency value may be used in the UK Government’s

Standard Assessment Procedure (SAP) for energy rating of dwellings.

INSTALLATION REQUIRE ENTS

1.1 CONDITIONS OF INSTALLATION

It is the law that all gas appliances are installed only by a Registered Installer, in

accordance with these installation instructions and the Gas Safety (Installation and

Use) Regulations 1998 as amended. Failure to install appliances correctly could

lead to prosecution. It is in your own interest and that of safety to comply with the

law.

The installation must also be in accordance with all relevant parts of the ocal and

National Building Regulations where appropriate, the Building Regulations

(Scotland Consolidation) issued by the Scottish Development Department, and all

applicable requirements of the following British Standard Code of Practice.

1. BS 5871 Part 2 Installation of Inset Fuel Effect Gas Fires

2. BS 6891 Installation of Gas Pipework

3. BS 5440 Parts 1 & 2 Installation of Flues and Ventilation

4. BS 1251 Open fire place components

5. BS 715 / BS EN 1856-2 Metal flue pipes for gas appliances

6. BS 6461 Part 1 Installation of masonary chimneys and flues

7. IS 813 : 1996 Domestic Gas Installation (Republic of Ireland)

No purpose made additional ventilation is normally required for this

appliance, when installed in G.B. When Installing in I.E. please consult

document I.S. 813 : 1996 Domestic Gas Installation, which is issued by the

National Standards Authority of Ireland. If installing in Northern Ireland,

please consult local building regulations. In Scotland, please consult the

current edition of the Building standards regulations, issued by the Scottish

Executive. Any purpose made ventilation must be checked periodically to

ensure that it is free from obstruction.

1.2 FLUE AND CHI NEY SUITABILITY

This appliance is designed for use with conventional brick built or lined chimneys

and fabricated flues and metal flue boxes conforming to BS 715 / BS EN 1856-2.

All flues must conform to the following minimum dimensions.

inimum diameter of circular flues 125 mm (Without Flue

Restrictor Fitted)

inimum effective height of all flue types 4 metres

When fitting to conventional chimneys or 175mm flues it may be desirable to

fit the flue restrictor baffle (supplied) to reduce the flue flow and increase the

efficiency of the fire. Safe clearance of products must always be checked by

carrying out a smoke match test as described.

1.3 FIREPLACE / SURROUND SUITABILITY

The fire must only be installed on a hearth it must not be installed directly onto

carpet or other combustible floor materials. The fire is suitable for fitting to

non-combustible fire place surrounds and proprietary fire place surrounds with a

temperature rating of at least 150oc. (Class “O”)

If a heating appliance is fitted directly against a wall without the use of a fire

surround or fire place all combustible material must be removed from behind

the trim. Soft wall coverings such as blown vinyl, wall paper etc. could be

affected by the rising hot air and scorching and / or discoloration may result.

Due consideration should be made to this when installing or decorating.

1.4 SHELF POSITION

The fire may be fitted below a combustible shelf providing there is a minimum

distance of 200mm above the top of the fire and the shelf does not project more

than 150mm. If the shelf overhangs more than 150mm the distance between the

fire and the shelf must be increased by 15mm for every 25mm of additional

overhang over 150mm.

1.5 FLUE / CHI NEY INSPECTION

Before commencing installation, a flue or chimney should be inspected to ensure

that all the following conditions are satisfied.

1. Check that the chimney / flue only serves one fire place and is clear of any

obstruction. Any dampers or register plates must be removed or securely

locked in the open position.

2. Brick / stone built chimneys or any chimney or flue which has been used

for an appliance burning fuel other than gas must be thoroughly swept.

The base of the chimney / flue must also be thoroughly cleared of debris

etc.

3. Any under-floor air supply to the fire place must be completely sealed off.

4. Ensure that the inside of the chimney / flue is in good condition along it’s

length and check that there is no leakage of smoke through the structure

of the chimney during and after the smoke pellet test.

5. Using a smoke pellet, check that there is an up-draught in the

chimney / flue and that the smoke can be seen issuing from the

terminal / chimney pot outside.

There must be no leakage of smoke through the structure of

the chimney during or after the smoke pellet test and it is

important to check inside upstairs rooms adjacent to the chimney /

flue.

Check the chimney pot / terminal and general condition of the

brickwork or masonry. If the chimney or flue is in poor condition or if

there is no up-draught do not proceed with the installation. If there is a

history of down-draught conditions with the chimney / flue, a tested and

certificated flue terminal or cowl suitable for the relevant flue type should

be considered.

6. A spillage test must always be carried out during commissioning of

the appliance.

1.6 FIRE PLACE OPENING AND CHI NEY CATCH ENT SPACE

The front opening of the fire place must be between 370 and 450 mm wide, and

between 550 and 570mm high. If the opening exceeds these dimensions then a

surround must be constructed from suitable non-combustible material to produce a

correct size opening. Any surround must be suitably sealed to the fire place to

prevent leakage. See below in figure 1.

When installing into a brick built chimney, you must ensure that there is sufficient

depth to accomodate any debris which may fall from the chimney. This depth

must be sufficient to accomodate 12 litres of volumetric space.

Fire Opening

370mm Minimum

450mm Maximum

580mm

Minimum

470mm Minimum

Fig. 1

550mm Minimum

570mm Maximum

Minimum Flat

Sealing Area

Table A - Installation Depth Requirements for a Flavel Expression HE being

installed into a bric built chimney, requiring 12.0 litres of debris collection

volume (figure 2)

When installing this product into a brick built chimney, there must be a minimum

depth available of 200mm available for the collection of debris behind the firebox

when installed.

See figure 2 below for explanatory diagram.

Fig. 2

1.7 FITTING TO PRE-FABRICATED TWIN WALL ETAL FLUE BOXES

The appliance may be fitted to twin wall metal flue boxes conforming to the

constructional requirements of BS 715, (for example the Selkirk FE 175 box).

The box must have a minimum flue diameter of 125mm internal and minimum

internal dimensions of 275mm deep by 580mm high by 400mm wide. The top face

of the box must be insulated with a minimum thickness of 50mm of

non-combustible mineral wool insulation or similar material. The flue box must

stand on a non-combustible base of minimum thickness 12mm if the flue box

being utilised is of single skin construction.

Firebox

Depth equired

200mm

Minimum

VOID FOR FLUE DEBRIS COLLECTION

1.8 FITTING TO PRE-CAST FLUES

When installing this appliance into pre-cast flues, always ensure that the

spigot restrictor baffle has been removed.

To install the fire box in to pre-cast flue starter blocks, there must be at least

180mm from the mounting face of the fire to the rear of the pre-cast flue

starter block to allow sufficient space for debris collection. It is important to

consider this depth when choosing a fire surround as the thickness of the fire

surround must be sufficient to give a total depth of at least 180 mm to the rear of

the starter block, otherwise there will be insufficient depth. If in doubt about the

suitability of the fire contact the manufacturer for advice before proceeding. This

fire has been designed to fit standard 100mm pre-cast starter blocks with 3

inch rebated false chimney breast and a 10mm plaster wall covering. It is

important to ensure that the pre-cast flue is in good condition and is free from

extruded mortar or sealant from between the flue blocks.

This appliance has been tested for use in a pre-cast flue block complying

with BS EN 1858. In accordance with BS EN 1858, pre-cast flues built with

directly plastered faces (front or rear) are not correctly installed as to ensure

proper operation with any type of gas fire. In some instances of this flue

construction, temperature cracking of surface plaster may occur through no

fault of the appliance. An air gap or some form of insulation material should

be installed to prevent normal flue temperatures from damaging wall

surfaces.

1.9 SPILLAGE ONITORING SYSTE

This appliance is fitted with an atmosphere sensing spillage monitoring system in

the form of an oxygen sensing pilot. This is designed to shut the fire off in the

event of a partial or complete blockage of the flue causing a build up of

combustion products in the room in which the fire is operated. The following are

important warnings relating to this spillage monitoring system :-

1) The spillage monitoring system must not be adjusted by the installer.

2) The spillage monitoring system must not be put out of operation.

3) When the spillage monitoring system is exchanged only a complete original

manufacturers part may be fitted. It is not possible to replace individual parts on

the pilot system on this appliance, only a complete pilot assembly (including the

thermocouple) may be fitted.

1.10 WALL / HEARTH OUNTING

This appliance must be fitted on a flat, non-combustible base of minimum

thickness 12mm. In addition, a non-combustible hearth or physical barrier should

be provided in front of the fire.

With “hole in the wall” type installations, where it may be desirable not to fit a

hearth panel or physical barrier, the product may be installed in accordance with

Document J of the building regulations so that every part of the flame or

incandescent material is at least 225mm above the floor level. For the customers

safety, and in accordance with BS 5871-2, the fitting of a hearth panel or physical

barrier should be carried out. Should this advice not be followed however, please

give consideration to the safety of the occupants in the room to which the

appliance is installed.

Any hearth panel or physical barrier that is fitted should project a mnimum of

300mm forwards from the fire opening and 150mm either side of the fire

opening, as shown below in Fig. 3 Any physical barrier must be securely fixed and

be of robust design.

Fig. 3

Example of Wall

Mounted Physical /

Tactile Barrier

Example of Floor Mounted

Physical Barrier i.e. Hearth

Panel

Fireplace Opening

300mm

Minimum

300mm

Minimum

150mm Minimum each

side of fireplace

opening

SECTION 2

INSTALLATION OF FIRE

2.1 UNPACKING THE FIRE

Carefully lift the fire out of the carton. Remove the loose item packaging carefully

from the front of the appliance. Check the contents as listed :-

Packing Check ist

1 off Fire box / burner assembly

1 off Boxed ceramic base, front ceramic rail and 7 coals

1 off oose items bag including remote handset and 6AA batteries and

1 off 9V battery on RC models.

1 off Flue restrictor baffle

1 off Installation & Maintenance / User Instruction Book (Combined)

2.2 INSTALLING THE FIRE BOX

Establish which type of flue you are intending to install the fire in to :-

225 x 225mm (9 inch x 9 inch) brick built chimneys 175mm (7 inch) diameter lined

brick or stone flue, insulated pre-fabricated metal flue box to BS 715 / BS EN

1856-2. When installing into 125mm (5 inch) diameter lined brick or stone flue, or

insulated pre-fabricated metal flue box and liner to BS 715 / BS EN 1856-2 the

restrictor baffle must not be fitted.

The flue restrictor baffle (supplied in the loose items) should only be used in

225 x 225mm (9 inch x 9 inch) brick built chimneys where the flue pull is

excessive. It must not be fitted if installing the product into a metal flue box,

pre-cast or 125mm diameter lined flue. See fig 4 / 5 below for details on fit-

ting / removing the restrictor baffle onto the spigot on the rear of the firebox.

A spillage test must always be carried out to check satisfactory clearance of

flue products, regardless of the type of flue the appliance is being fitted to.

F g 4 -Flue Restr ctor

Baffle Not F tted

F g 5 - Flue Restr ctor

Baffle F tted v a 3 screws

as shown

3 screws

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