FAZUA RIDE 50 TRAIL/STREET Manual de usuario

FAZUA RIDE 50 TRAIL/STREET

ASSEMBLY INSTRUCTIONS

Edition 2021 | EN 09.2021

Assembly instructions | English

BASICS

1 OVERVIEW: FAZUA RIDE 50 DRIVE SYSTEM ...............................................................................................4

1.1 FAZUA RIDE 50 components.......................................................................................................................4

1.2 Fastening elements and tools ...................................................................................................................5

2 ABOUT THESE ASSEMBLY INSTRUCTIONS..................................................................................................6

3 GENERAL SAFETY INSTRUCTIONS ............................................................................................................. 7

INSTALLATION AND REMOVAL OF THE COMPONENTS

4 REMOTE ...................................................................................................................................................8

4.1 Model differences.......................................................................................................................................8

4.2 REMOTE FX...................................................................................................................................................9

4.2.1 Mounting REMOTE FX...................................................................................................................................................... 9

4.2.2 Disassembling REMOTE FX.............................................................................................................................................11

4.3 REMOTE BX................................................................................................................................................. 12

4.3.1 Mounting REMOTE BX.....................................................................................................................................................12

4.3.2 Disassembling REMOTE BX............................................................................................................................................14

4.4 REMOTE RX................................................................................................................................................. 15

4.4.1 Mounting REMOTE RX.....................................................................................................................................................15

4.4.2 Disassembling REMOTE RX............................................................................................................................................17

5 LOCKER (LOCK IN FRAME) ...................................................................................................................... 18

5.1 Installing the LOCKER into the frame...................................................................................................... 18

5.2 Dismantling the LOCKER from the frame .............................................................................................. 20

6 SPEED SENSOR AND SPOKE MAGNET ...................................................................................................... 21

6.1 Attaching the speed sensor and spoke magnet.................................................................................... 21

6.2 Removing the speed sensor and spoke magnet ...................................................................................23

7 BOTTOM BRACKET .................................................................................................................................24

7.1 Installing the BOTTOM BRACKET..............................................................................................................24

7.2 Removing the BOTTOM BRACKET ............................................................................................................26

8 ACCESSORIES.........................................................................................................................................28

8.1 Cylinder lock (from chapter 5 "LOCKER").............................................................................................. 28

8.2 12 V connector box .................................................................................................................................. 28

8.2.1 Possible mounting locations on the e-bike ............................................................................................................... 28

8.2.2 Overview of the 12 V connector box........................................................................................................................... 29

8.2.3 Repairing the 12 V connector box ............................................................................................................................... 29

8.2.4 Retrofitting the 12 V connector box on the e-bike................................................................................................... 29

English | Assembly instructions

1 OVERVIEW: FAZUA RIDE 50 DRIVE SYSTEM

1.1 FAZUA RIDE 50 components

LOCKER

From Page 18

LOCKER PX

BOTTOM BRACKET

From Page 24

RIDE 50 BOTTOM BRACKET

REMOTE

From Page 8

REMOTE BXREMOTE FX REMOTE RX

SPEED SENSOR AND SPOKE MAGNET

From Page 21

DRIVEPACK AND BATTERY

ENERGY 250 X

RIDE 50 DRIVEPACK TRAIL/STREET

Assembly instructions | English

1.2 Fastening elements and tools

REMOTE FX

Provided screws:

none

Tool installation: Tool removal:

• Needle nose pliers • REMOTE FX removing tool

• Needle nose pliers

REMOTE BX

Provided screws:

• REMOTE screw (REMOTE BX screw)

Tool installation: Tool removal:

• Torque spanner

• Torx screwdriver T10

• Needle nose pliers

• Torx screwdriver T10

• Needle nose pliers

REMOTE RX

Provided screws:

• REMOTE screw (REMOTE RX screw)

Tool installation: Tool removal:

• Torque spanner

• Allen screwdriver 3 mm

• Needle nose pliers

• Allen screwdriver 3 mm

• Needle nose pliers

LOCKER PX

Provided screws:

• Locking screw (RIDE 50 screw lock mount)

Tool installation: Tool removal:

• Torx spanner T20

• Torque spanner

• RIDE 50 LOCKER adjustment plates if applicable

• RIDE 50 LOCKER adjustment device

(3 mm and 4 mm thickness), if applicable

• Torx spanner T20

English | Assembly instructions

BOTTOM BRACKET

Provided screws:

• Gear screws (RIDE 50 screw BB mount)

• Lockring

• Fixing screws of the BOTTOM BRACKET cover

Tool installation: Tool removal:

• Torx screwdriver T30

• Bottom bracket tool* 20 teeth

• Torque spanner

• Needle nose pliers

• Torx screwdriver T30

• Bottom bracket tool* 20 teeth

• Torque spanner

• Needle nose pliers

• Chain whip (optional)

• Crank puller tool ISIS** (optional)

* The bottom bracket tool must have a minimum inner diameter of 24.1 mm.

** The ISIS crank puller tool is only required if the e-bike does not have cranks with an integrated puller.

Speed sensor and spoke magnet

Provided screws:

• Fixing screw

• Spoke screw

Tool installation: Tool removal:

• Torx screwdriver T20

• Phillips screwdriver PH2

• Needle nose pliers

• Torque spanner

• Torx screwdriver T20

• Phillips screwdriver PH2

• Needle nose pliers

2 ABOUT THESE ASSEMBLY INSTRUCTIONS

These assembly instructions (hereinafter referred to as the “manual”) belong to the FAZUA RIDE 50 drive

system and are intended specifically for FAZUA dealers and trained specialist and service personnel.

The manual describes all the necessary steps to install the components of the drive system in the e-bike or

to remove the installed components from the e-bike.

The manual is expressly not designed for use by laypersons or as an alternative/supplement to the original

operating instructions.

To highlight hazards or risks, as well as important additional information within the manual, the following

markings are used:

WARNING

Risks that could result in death or serious injury are identified with the signal word “Warning”.

NOTICE

Risks relating to assembly errors or damage to the product are marked with the signal word “NOTE”.

Assembly instructions | English

Useful additional information is marked with this information symbol.

You can find out which tools you need for each step in the process at 1.2 “Fastening elements

and tools” on page 5.

Next to the torque spanner symbol, you will find information on the torque with which the

screws must be tightened for the respective work step.

3 GENERAL SAFETY INSTRUCTIONS

WARNING

There is a risk of accident and injury if the safety instructions are not observed!

If you do not observe the general safety instructions listed here, you can injure yourself and the

drive system or individual components can be damaged. Improperly mounted or damaged compo-

nents pose significant risks of accident and injury to the user of the e-bike.

►Never open any components of the drive system. The components of the FAZUA RIDE 50 drive

system may only be opened by FAZUA GmbH employees. Unauthorised opening will invalidate the

warranty claim and there is a risk of irreparable damage to the drive system.

►CAUTION! When fully assembling the drive system, the cable for the rear brake and the rear derail-

leur must always be laid first. Subsequently, the assembly of the drive system can be started.

Follow the sequence below when installing the components:

1. REMOTE (control unit)

2. LOCKER

3. Speed sensor

4. BOTTOM BRACKET

5. DRIVEPACK

►Only remove the BOTTOM BRACKET as instructed by the FAZUA Service Hotline.

►When replacing components mounted on the BOTTOM BRACKET and all other components of the

e-bike (e.g. chainring, pedals), only components of identical design or approved by the bicycle

manufacturer may be mounted.

►Clean and degrease all threads before screwing.

►Allow the threadlocker to cure for at least 6 hours after assembly.

►Follow the instructions for the individual steps to avoid assembly errors and damage to the

components.

English | Assembly instructions

INSTALLATION AND REMOVAL OF THE COMPONENTS

4 REMOTE

4.1 Model differences

The REMOTE for operating the FAZUA RIDE 50 drive system is available in different models:

REMOTE FX, REMOTE BX and REMOTE RX.

REMOTE FX

Attachment/position: Inserted into a designated slot in the top or downtube of the frame.

Available in the variants:

• RIDE 50 REMOTE FX 700

• RIDE 50 REMOTE FX 880

REMOTE BX

Attachment/position: Attached to the handlebar with a mounting clamp.

Available in the variants:

• RIDE 50 REMOTE BX 22/1200

• RIDE 50 REMOTE BX 22/1400

REMOTE RX

Attachment/position: Attached to the handlebar with a mounting clamp.

Available in the variant:

• RIDE 50 REMOTE RX 1200

Assembly instructions | English

4.2 REMOTE FX

4.2.1 Mounting REMOTE FX

NOTICE

►Make sure that the REMOTE cable is not kinked or under tension.

►Make sure to lay the cables according to the manufacturer's specifications (cable routing, cable

tie holders, etc.).

►Be careful not to damage the rubberised surface when installing the REMOTE FX and do not press

the centre button when inserting the REMOTE FX.

►Always use needle-nose pliers to insert the plugs straight into the corresponding connection.

Be careful not to twist or bend the connectors.

►Be sure to follow the specified connections for the speed sensor and REMOTE connectors.

Be careful not to insert the plugs into the wrong socket. The connector of the speed sensor and

the corresponding slot on the BOTTOM BRACKET are marked in green.

The slot for the REMOTE FX in the manufacturer-specific e-bike frame is provided either in

the top or downtube. It is also possible to retrofit a e-bike with the REMOTE FX. For retrofit-

ting the REMOTE FX, only the slot in the downtube is used.

Depending on the manufacturer-specific e-bike frame, you might have to remove the LOCKER

and the BOTTOM BRACKET in order to lead the REMOTE cable through the frame.

Step 1: Preparing REMOTE FX

→

Grease the rubber lips of the REMOTE FX with silicone grease before inserting it to prevent the sealing

lips from breaking during installation and the REMOTE from repeatedly sliding up out of the slot.

The amount of silicone grease to be used varies between manufacturer-specific e-bike

frames and depends on how tightly the REMOTE FX sits in the specified slot in the frame.

Step 2: Inserting REMOTE FX into the slot

Depending on the manufacturer-specific e-bike model, the REMOTE FX must first be inserted

into the adapter (optionally available from FAZUA) during initial installation before the REMOTE

FX is inserted into the slot.

→

Guide the REMOTE cable from the corresponding slot through the e-bike frame to the BOTTOM BRACKET.

Lay the cable according to the manufacturer's specifications.

→

Insert the REMOTE FX into its slot from above and

carefully press it into the frame.

When pressing the REMOTE FX into the slot, take

care not to damage the rubberised surface. Also

note that only the upper and lower sections are

pressed and not the centre button.

English | Assembly instructions

Step 3: Connecting REMOTE FX to the BOTTOM BRACKET

→

If necessary, reinstall the LOCKER and the BOTTOM BRACKET if you have previously removed the parts to

route the REMOTE cable through the frame.

Grease the sealing ring of the connectors (highlighted in colour) with a little silicone grease

before inserting it into the connector to make it easier to insert. Make sure to grease only

the sealing ring and not the entire plug.

Note the arrow mark on the plug and

the notch on the connector to insert

the plug into the slot correctly aligned.

→

Insert the REMOTE connector (2) into the centre

connector on the BOTTOM BRACKET using the

needle-nose pliers.

The green marked left connection (in driving

direction) is intended for the green marked plug

of the speed sensor (3).

If no other accessories are fitted to

the e-bike, the right-hand connec-

tion on the BOTTOM BRACKET remains

unoccupied.

→

Make sure that the connection (4),

which may be free, is closed with a

cap for the BOTTOM BRACKET.

Step 4: Checking REMOTE functions with FAZUA Toolbox

→

Finally, carry out a diagnosis with the FAZUA toolbox and check that all functions are working correctly.

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