Fayat Group Bomag BPR 70/70 D Manual de funcionamiento

BPR 70/70 D
Reversible vibratory plate
Operating Instruction
Maintenance Instruction
Original Operating Instructions
S/N 101 692 75 1001>
© 09/2016008 200 14 EN
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Table of contents
1 Introduction........................................................................................................................................... 5
1.1 Foreword........................................................................................................................................ 6
1.2 Machine type plate and engine type plate.................................................................................. 8
2 Technical data........................................................................................................................................ 9
2.1 Noise and vibration data............................................................................................................. 11
2.1.1 Noise data.................................................................................................................................. 11
2.1.2 Vibration data............................................................................................................................. 12
3 Safety regulations............................................................................................................................... 13
4 Display and control elements............................................................................................................ 23
4.1 General notes.............................................................................................................................. 24
4.2 Description of indicators and control elements....................................................................... 25
4.3 Function of the Economizer....................................................................................................... 27
5 Operation............................................................................................................................................. 29
5.1 General......................................................................................................................................... 30
5.2 Tests before taking into operation............................................................................................ 31
5.3 Folding down the steering rod................................................................................................... 32
5.4 Operating the low oil level safety device.................................................................................. 33
5.5 Start the engine .......................................................................................................................... 34
5.6 Emergency starting with safety crank handle.......................................................................... 36
5.7 Operation of Economizer........................................................................................................... 39
5.8 Work/operation ........................................................................................................................... 41
5.9 Backup protection....................................................................................................................... 43
5.10 Stopping the vibratory plate, shutting down the engine....................................................... 44
5.11 Loading/transport...................................................................................................................... 45
6 Maintenance........................................................................................................................................ 47
6.1 General notes on maintenance.................................................................................................. 48
6.2 Fuels and lubricants................................................................................................................... 50
6.3 Table of fuels and lubricants ..................................................................................................... 52
6.4 Running-in instructions.............................................................................................................. 53
6.5 Maintenance table....................................................................................................................... 54
6.6 Daily maintenance....................................................................................................................... 56
6.6.1 Clean the machine..................................................................................................................... 56
6.6.2 Check the engine oil level.......................................................................................................... 56
6.6.3 Check the fuel level.................................................................................................................... 57
6.6.4 Check the hydraulic oil level....................................................................................................... 58
6.6.5 Check the air filter service indicator........................................................................................... 58
6.6.6 Check the rubber buffers ........................................................................................................... 59
6.7 Maintenance every month.......................................................................................................... 60
6.7.1 Clean the cooling fins and the cooling air intake openings........................................................ 60
6.7.2 Drain the sludge from the fuel tank............................................................................................ 61
6.8 Maintenance every 6 months..................................................................................................... 62
6.8.1 Battery service........................................................................................................................... 62
6.8.2 Check, adjust the valve clearance............................................................................................. 63
Table of contents
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6.8.3 Check the oil level in the exciter housing................................................................................... 65
6.9 Annual maintenance................................................................................................................... 66
6.9.1 Change engine oil and oil filter................................................................................................... 66
6.9.2 Replacing the fuel filter............................................................................................................... 67
6.9.3 Changing the oil in the exciter housing...................................................................................... 68
6.9.4 Check the V-belt tension, if necessary replace the V-belt.......................................................... 70
6.10 Maintenance every 2 years....................................................................................................... 71
6.10.1 Change hydraulic oil and filter.................................................................................................. 71
6.11 As required................................................................................................................................ 74
6.11.1 Check, clean the air filter, replace if necessary........................................................................ 74
6.11.2 Tightening the screws............................................................................................................... 75
6.11.3 Engine conservation................................................................................................................. 76
7 Trouble shooting................................................................................................................................. 77
7.1 General notes.............................................................................................................................. 78
7.2 Starting with jump wires............................................................................................................. 79
7.3 Fuses............................................................................................................................................ 80
7.4 Engine problems......................................................................................................................... 81
7.5 Trouble shooting Economizer.................................................................................................... 84
8 Disposal............................................................................................................................................... 85
8.1 Final shut-down of machine....................................................................................................... 86
Table of contents
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1 Introduction
Introduction
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1.1 Foreword
BOMAG manufactures machines for earth, asphalt and refuse
compaction, stabilizers/recyclers as well as planers and
pavers.
BOMAG’s vast experience in connection with state-of-the-art
production and testing methods, such as lifetime tests of all
important components and highest quality demands guar-
antee maximum reliability of your machine.
These operating and maintenance instructions are part of your
machine.
They provide necessary information to operate your machine
safely and properly.
They also contain information on required operating, maintenance
and repair measures.
Carefully read the operating and maintenance instructions before
taking your machine into operation.
Please observe the safety regulations strictly and follow all instruc-
tions to ensure safe operation.
If you are not yet acquainted with the controls and indicating ele-
ments on this machine, you should thoroughly read the corre-
sponding chapter.
The description of the individual operating steps including the
notes on safety to be followed can be found in chapter “Operation”.
Before every start up, carry out all required visual inspections and
function tests.
Ensure the compliance with the specified operating, maintenance
and repair measures to maintain the functional safety of your
machine.
A description of all necessary maintenance work, maintenance
intervals as well as information on fuels and lubricants can be
found in the chapter “Maintenance”.
Do not service or repair your machine by yourself to avoid harming
persons or damaging material or environment.
The machine must only be serviced and repaired by qualified and
authorized personnel.
Contact our Customer Service to carry out the required mainte-
nance work or necessary repairs.
In case of operating errors, inadequate maintenance or the use of
unapproved fuels and lubricants all warranty claims will become
null and void.
For your own personal safety you should only use original parts
from BOMAG.
For your machine we offer service kits to make maintenance
easier.
In the course of technical development we reserve the right for
technical modifications without prior notification.
These operating and maintenance instructions are also available in
other languages.
Introduction – Foreword
BPR 70/70 D
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Apart from that, you can also order the spare parts catalogue
against the serial number of your machine.
The above notes do not constitute an extension of the warranty
and liability conditions specified in the general sales and delivery
conditions of BOMAG GmbH.
We wish you successful work with your BOMAG machine.
Introduction – Foreword
BPR 70/70 D
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1.2 Machine type plate and engine type plate
Please enter here:
Machine type (1):
Serial number (2):
Please enter here:
Engine type (1):
Engine number (2):
Fig. 1: Machine type plate (example)
Fig. 2: Engine type plate (example)
Introduction – Machine type plate and engine type plate
BPR 70/70 D
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2 Technical data
Technical data
BPR 70/70 D
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Fig. 3
BPR 70/70 D H H1H2L L1W W1W2
Dimensions in mm 870 1030 1470 1860 980 550 700 850
Dimensions in inch 34.3 40.6 57.9 73.2 38.6 21.7 27.6 33.5
BPR 70/70 D
Weights
Operating weight (CECE) W 553 kg 1219 lbs
Operating weight (CECE) W1 575 kg 1268 lbs
Operating weight (CECE) W2 591 kg 1303 lbs
Basic weight 570 kg 1257 lbs
Economizer (Optional equipment) + 5 kg + 11 lbs
Safety crank handle (Optional equipment) + 3 kg + 7 lbs
Travel characteristics
Working speed max. 28 m/min 92 ft/min
Max. gradability (depending on soil) 35% 35%
Drive
Engine manufacturer Hatz Hatz
Technical data
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