Fayat Group BOMAG BP 10/35 Manual de usuario
BP 10/35 / BP 12/40 / BP 12/50 / BVP 10/36 /
BVP 12/50 / BVP 18/45
Vibratory plate
Service Manual
S/N 101 230 21 1001 / S/N 101 230 23 1001 / S/N 101 230
24 1001 / S/N 861 834 13 1001 /S/N 861 834 20 1001 / S/N
861 834 28 1001
© 09/2018008 402 40 EN
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Table of contents
1General................................................................................................................................................... 5
1.1 Introduction................................................................................................................................... 6
1.2 Concerning your safety................................................................................................................ 8
1.2.1 Basic prerequisites....................................................................................................................... 8
1.2.2 Definition of responsible persons............................................................................................... 11
1.2.3 Basic safety regulations for safe operation................................................................................ 12
1.2.4 Handling fuels and lubricants..................................................................................................... 13
1.2.5 Loading/transporting the machine.............................................................................................. 16
1.2.6 Start-up procedure..................................................................................................................... 17
1.2.7 Operation................................................................................................................................... 18
1.2.8 Refuelling................................................................................................................................... 19
1.2.9 Maintenance work...................................................................................................................... 19
1.2.10 Repair....................................................................................................................................... 20
1.2.11 Signage.................................................................................................................................... 20
1.3 Maintenance and repair.............................................................................................................. 28
1.3.1 Notes on repair........................................................................................................................... 28
1.3.2 Preliminary remarks and safety notes........................................................................................ 40
1.3.3 Parking the machine in secured condition................................................................................. 41
1.3.4 Running-in instructions............................................................................................................... 42
1.3.5 Cleaning the machine................................................................................................................ 42
2 Technical data...................................................................................................................................... 45
2.1 BP10/35........................................................................................................................................ 46
2.1.1 Technical data............................................................................................................................ 46
2.2 BP12/40........................................................................................................................................ 50
2.2.1 Technical data............................................................................................................................ 50
2.3 BP12/50........................................................................................................................................ 54
2.3.1 Technical data............................................................................................................................ 54
2.4 Fuels and lubricants................................................................................................................... 57
2.4.1 Engine oil................................................................................................................................... 57
2.4.2 Fuel............................................................................................................................................ 57
2.4.3 Oil for exciter shaft housing........................................................................................................ 58
2.5 List of fuels and lubricants........................................................................................................ 59
2.6 Terms and basis of calculation.................................................................................................. 60
3 Machine overview............................................................................................................................... 61
4Machine assemblies........................................................................................................................... 67
4.1 Engine.......................................................................................................................................... 69
4.1.1 Checking the engine oil level..................................................................................................... 70
4.1.2 Changing the engine oil............................................................................................................. 70
4.1.3 Checking, cleaning the air filter.................................................................................................. 71
4.1.4 Air filter maintenance................................................................................................................. 73
4.1.5 Cleaning the cooling fins and the cooling air intake openings................................................... 76
4.1.6 Cleaning the fuel strainer........................................................................................................... 78
4.1.7 Cleaning the slurry filter............................................................................................................. 80
4.1.8 Servicing the V-belt.................................................................................................................... 81
Table of contents
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4.1.9 Replacing the starter rope.......................................................................................................... 82
4.1.10 Checking, adjusting the valve clearance.................................................................................. 84
4.2 Exciter unit................................................................................................................................... 87
4.2.1 Changing the oil in the exciter housing...................................................................................... 88
4.2.2 Exciter repair.............................................................................................................................. 88
4.3 Chassis........................................................................................................................................ 95
4.3.1 Checking the rubber buffers....................................................................................................... 96
4.3.2 Checking the water level, topping up......................................................................................... 96
4.3.3 Check water supply, refill (compact water tank)......................................................................... 97
4.3.4 Cleaning the water spraying system.......................................................................................... 98
4.3.5 Cleaning the compact water spraying system............................................................................ 98
5 Troubleshooting................................................................................................................................ 101
5.1 Preliminary remarks.................................................................................................................. 102
5.2 Engine malfunctions................................................................................................................. 103
5.3 Power transmission.................................................................................................................. 105
5.4 What to do if the engine has flooded...................................................................................... 106
Appendix............................................................................................................................................ 109
Table of contents
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1 General
General
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1.1 Introduction
This manual:
naddresses the BOMAG Customer Service and professionally
trained personnel.
nprovides support for repair work or maintenance procedures on
the machine.
This manual described the deinstallation, dismantling , assembly,
installation as well as the repair of components and assembly
groups as far as this makes sense with respect to tools and spare
parts supply.
The index is a reference register that will help you to find informa-
tion in this Service Manual. The index lists keywords in alphabet-
ical order. Cross references (keywords related to page numbers)
enable quick and convenient search/navigation.
Keywords concerning the following subjects are listed in the index:
nElectrical operating means
nPlug designations
nOverviews
nFault codes
nTroubleshooting
n...
For the BOMAG machines described in this manual the following
documentation is additionally available:
nOperating and maintenance instructions
nSpare parts catalogue
nService information (if necessary)
nSpecialist teams are available for you in Germany, Europe and
overseas. This tight network ensures close customer contact
all over the world.
nParts for maintenance, service and repair are available from
our branch offices and dealers at very short notice.
nBOMAG guarantees long-term availability of all common parts.
nWell-designed catalogues provide an easy guide to finding and
ordering the required parts.
nOnly use genuine BOMAG parts. These have been specially
adapted to the corresponding machine. In this way, you will
prevent any problems arising and unnecessary downtimes of
your machine.
General
Index
Documentation
Maintenance/parts service
General – Introduction
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This manual is not subject of an updating service. For this reason
we would like to draw your attention to the additionally published
service informations.
In case of a new release all necessary changes will be included.
In the course of technical development we reserve the right for
technical modifications without prior notification.
Information and illustrations in this manual must not be reproduced
and distributed, nor must they be used for the purpose of competi-
tion without the consent of BOMAG. All rights according to the
copyright law remain expressly reserved.
Updating service
Copyright
General – Introduction
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1.2 Concerning your safety
1.2.1 Basic prerequisites
1.2.1.1 General
This machine has been built in compliance with the latest technical
standard and complies with the applicable regulations and tech-
nical rules.
However, dangers for persons and property may arise from this
machine, if:
nit is used for purposes other than the ones it is intended for,
nit is operated by untrained personnel,
nit is changed or converted in an unprofessional way,
nthe safety instructions are not observed.
Each person involved in the operation, maintenance and repair of
the machine must therefore read and comply with these safety reg-
ulations. If necessary, the operating company must obtain the rele-
vant signatures as confirmation.
Furthermore, the following obviously also applies:
napplicable accident prevention instructions,
ngenerally accepted safety and road traffic regulations,
ncountry/state specific safety regulations.
It is the duty of the operator to be acquainted with the safety regu-
lations and to apply these accordingly. This also applies for local
regulations and regulations concerning different types of handling
activities. Should the recommendations in these instructions be dif-
ferent from the regulations valid in your country, you must comply
with the safety regulations valid in your country.
1.2.1.2 Explanation of signal words used:
DANGER!
Danger to life if failing to comply!
Sections marked accordingly indicate an extremely
dangerous situation that could lead to fatal or
severe injuries, if this warning is disregarded.
WARNING!
Danger to life or danger of severe injuries if
failing to comply!
Sections marked accordingly indicate a dangerous
situation that could lead to fatal or severe injuries,
if this warning is disregarded.
General – Concerning your safety
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CAUTION!
Danger of injury if failing to comply!
Sections marked accordingly indicate a dangerous
situation that could lead to fatal or severe injuries,
if this warning is disregarded.
NOTICE!
Danger of material damage if failing to comply!
Sections marked accordingly indicate possible
dangers for machines or components.
Sections marked accordingly indicate technical
information or notes on using the machine or its
components.
ENVIRONMENT!
Environmental damage if failing to comply!
Paragraphs marked accordingly indicate practices
for safe and environment-friendly disposal of fuels
and lubricants as well as replacement parts.
1.2.1.3 Personal protective equipment
Depending on the work to be carried out, personal protective equipment is required (to be provided
by the operating company):
Working clothes Tight fitting working clothes with low tear resistance, tight
sleeves and without any projecting parts protect against
being caught by moving components.
Safety shoes To protect against heavy falling parts and slipping on
slippery ground.
Protective gloves To protect the hands against excoriation, punctures or
deep injuries, against irritating and caustic substances
as well as against burns.
General – Concerning your safety
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Safety goggles To protect the eyes against airborne particles and
squirting fluids.
Face protection To protect the face against airborne particles and
squirting fluids.
Hard hat To protect the head against falling parts and to protect
against injuries.
Hearing protection To protect hearing against excessive noise.
Respiratory protection To protect respiratory tracts against substances or parti-
cles.
1.2.1.4 Intended use
This machine must only be used for:
nCompaction of all types of soils
nRepair work on all types of soil
nPaving of walkways
nWork in trenches
nUnderfilling and compaction of hard shoulders
Intended use also includes compliance with the specified oper-
ating, maintenance and repair measures.
1.2.1.5 Improper use
Dangers may arise from the machine when it is used for purposes
other than the one it is intended for.
Any danger caused by improper use is the sole responsibility of the
operating company or driver/operator, the manufacturer cannot be
made liable.
General – Concerning your safety
BP 10/35 / BP 12/40 / BP 12/50 / BVP 10/36 / BVP 12/50 / BVP 18/45
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Este manual sirve para los siguientes modelos
5
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